Novel synthesis of a highly active carbon-supported Ru85Se15 chalcogenide catalyst for the oxygen reduction reaction

A carbon-supported Ru₈₅Se₁₅ chalcogenide catalyst was synthesized via a microwave-assisted polyol process using RuCl₃ and Na₂SeO₃ as the Ru and Se precursors. The Ru₈₅Se₁₅ chalcogenide catalyst was characterized by powder X-ray diffraction (XRD), transmission electron microscopy (TEM) and inductively-coupled plasma-atomic emission spectroscopy (ICP-AES). The XRD pattern for Ru₈₅Se₁₅/C clearly exhibited the characteristic reflections of metallic ruthenium. The TEM image indicated that the Ru₈₅Se₁₅ chalcogenide catalyst was well dispersed on the surface of the carbon support with a narrow particle size distribution. Rotating disk electrode (RDE) and single-cell measurements were carried out to evaluate the electrocatalytic activity of the Ru₈₅Se₁₅ chalcogenide catalyst. The oxygen reduction reaction (ORR) activity of the Ru₈₅Se₁₅/C catalyst was compared with the commercial Pt/C catalyst with the absence/presence of methanol. In the absence of methanol, the Ru₈₅Se₁₅/C catalyst showed a comparable ORR activity with the Pt/C catalyst. However, in the presence of methanol, the Ru₈₅Se₁₅/C catalyst showed a better ORR activity than the Pt/C catalyst. The performance of the membrane electrode assembly (MEA) prepared with Ru₈₅Se₁₅/C as the cathode catalyst in a single proton exchange membrane fuel cell (PEMFC) showed the maximum power density of 400 mW cm⁻² at the current density of 1300 mA cm⁻².     

Highly active Co-doped LaMnO3 perovskite oxide and N-doped carbon nanotube hybrid bi-functional catalyst for rechargeable zinc–air batteries

Herein, non-precious cobalt doped lanthanum manganese perovskite oxide nanoparticles are used as a growth substrate for nitrogen-doped carbon nanotubes to form efficient and durable hybrid bi-functional catalyst (LMCO/NCNT). LMCO/NCNT demonstrates significantly enhanced onset and half-wave oxygen reduction reaction (ORR) potentials (− 0.11 and − 0.24 V vs. SCE, respectively), and oxygen evolution reaction (OER) current density (27 mA cm^− 2 at 0.9 V vs. SCE). Likewise, practical rechargeable zinc–air battery testing using atmospheric air reveals superior discharge voltages obtained with LMCO/NCNT, particularly at current densities higher than 30 mA cm^− 2, and significantly lower charge voltages at all current densities tested, compared to state-of-art commercial platinum on carbon catalyst. In addition, very stable charge and discharge voltages of 2.2 and 1.0 V, respectively, are obtained over 60 cycles. The excellent performance and durability of the hybrid catalyst are attributed to very uniformly distributed LMCO nanoparticles on the surface of NCNT resulting in enhanced surface area and material utilization.     

Fabrication of the catalytic electrodes for methanol oxidation on electrospinning-derived carbon fibrous mats

The carbon fibrous mats with high conductivity (50 S cm⁻¹) formed by carbon nanofibers with an average diameter of ∼150 nm have been fabricated by thermally treating the electrospun polyacrylonitrile fibers. The platinum clusters are electrodeposited on the carbon nanofibrous mats (CFMs) by multi-cycle CV method. In contrast to the catalytic peak current of methanol oxidation on commercial catalyst (185 mA mg⁻¹ Pt), the catalytic peak current on optimum Pt/CFM electrode reaches to ∼420 mA mg⁻¹ Pt despite of the large size (50–200 nm) of the Pt clusters, revealing that the special structure of carbon fibrous mats is favorable to improve the performance of catalyst.     

Iodinated carbon materials for oxygen reduction reaction in proton exchange membrane fuel cell. Scalable synthesis and electrochemical performances

Doped graphene-based cathode catalysts are considered as promising competitors for ORR, but their power density has been low compared to Pt-based cathodes, mainly due to poor mass-transport properties. A new electrocatalyst for PEMFCs, an iodine doped grahene was prepared, characterized, and tested and the results are presented in this paper. We report a hybrid derived electrocatalyst with increased electrochemical active area and enhanced mass-transport properties. The electrochemical performances of several configurations were tested and compared with a typical Pt/C cathode configuration. As a standalone catalyst, the iodine doped graphene gives a performance with 60% lower than if it is placed between gas diffusion layer and catalyst layer. If it is included as microporous layer, the electrochemical performances of the fuel cell are with 15% bigger in terms of power density than the typical fuel cell with the same Pt/C loading, proving the beneficial effect of the iodine doped graphene for the fuel cell in the ohmic and mass transfer region. Moreover, the hybrid cathode manufactured by commercial Pt/C together with the material with best proprieties, is tested in a H₂-Air fuel cell and a power density of 0.55 W cm⁻² at 0.52 V was obtained, which is superior to that of a commercial Pt-based cathode tested under identical conditions (0.46 W cm⁻²).     

Microwave-assisted synthesis of multimetal oxygen-evolving catalysts

Oxygen evolution reaction (OER) plays a pivotal role in water-splitting. Here, we report a facile method to synthesize multimetal supported on commercial carbon black via a time-saving microwave process. Crystalline FeNi₃ nanoparticles homogeneously doped with Mo are formed via a microwave treatment and activated to metal oxyhydroxide in-situ during cyclic voltammetry test with overpotential of only 280 mV at 10 mA cm^− 2 for OER in alkaline electrolyte, outperforming RuO₂. Our synthesis methodology is a promising alternative for large-scale production, delivering a valuable contribution to catalyst preparation and electrocatalytic water oxidation research.     

Self-supported bimodal-pore structured nitrogen-doped carbon fiber aerogel as electrocatalyst for oxygen reduction reaction

Self-supported 3-dimensional (3D) nitrogen-doped bimodal-pore structured carbon fiber aerogel is synthesized via a facile carbonization process using prawn shells as the raw material. The fabricated N-doped carbon fiber aerogel possesses micro- and meso-porous pores with an N doping level of 5.9% and a high surface area of 526 m² g^− 1. As an electrocatalyst, the resultant N-doped carbon fiber aerogel exhibits superior electrocatalytic activity towards oxygen reduction reaction (ORR) with a more positive ORR onset-potential, better stability and high resistance to crossover effect compared to the commercial Pt/C electrocatalyst.     

Aqueous treatment of single-walled carbon nanotubes for preparation of Pt–Fe core–shell alloy using galvanic exchange reaction: Selective catalytic activity towards oxygen reduction over methanol oxidation

We have demonstrated a new, cost effective synthesis of single-walled carbon nanotube supported Pt–Fe core–shell alloy catalyst (Pt–Fe/SWNT) for the direct methanol fuel cell using galvanic exchange reaction. The Pt–Fe/SWNTs have shown much larger Pt active surface area (150 m²/g-Pt) than the commercial catalyst (54 m²/g-Pt). Furthermore, four-fold enhancement of catalytic activity of the Pt–Fe/SWNTs for oxygen reduction reaction (ORR) has been observed. This catalyst has also demonstrated its tolerance to methanol in ORR.     

Electrodeposition of cobalt-sulfide nanosheets film as an efficient electrocatalyst for oxygen evolution reaction

In this communication, we report the development of cobalt-sulfide nanosheets film on Ti mesh (Co-S/Ti mesh) via electrodeposition as a novel oxygen evolution anode in basic media. Electrochemical experiments suggest that this Co-S/Ti mesh electrode exhibits high catalytic activity and good stability. It needs overpotential of 361 mV to drive current density of 10 mA cm^− 2 and its catalytic activity is maintained for at least 20 h.     

Highly active PtRuFe/C catalyst for methanol electro-oxidation

High methanol electro-oxidation activity was obtained on novel PtRuFe/C (2:1:1 at.%) catalyst. Mass and specific activities were 5.67 A  g⁻¹ catal. and 177 mA m⁻² for the PtRuFe/C catalyst while those of the commercial PtRu/C catalyst were 2.28 A g⁻¹ catal. and 87.7 mA m⁻², respectively. CO stripping results showed that on-set voltage for CO electro-oxidation was lowered by incorporation of Fe. XRD and XPS results revealed that Fe₂O₃ was formed instead of Fe(0), which resulted in large electron deficiency in Pt and easy CO electro-oxidation. The electron deficiency of Pt was proved by XPS results of Pt4f peaks, which moved to higher binding energies in PtRuFe/C than PtRu/C.     

Surface modified Pt/C as a methanol tolerant oxygen reduction catalyst for direct methanol fuel cells

A new procedure has been successfully developed by which PtN_x/C is synthesized to enhance methanol tolerance while maintaining a high catalytic activity for the oxygen-reduction reaction (ORR). The nitrogen-modified Pt surface, which is prepared using a chelating agent followed by heat treatment, exhibits considerable selectivity toward the ORR in the presence of methanol. The high methanol tolerance could be attributed to the suppression of methanol adsorption resulting from the modification of the Pt surface with nitrogen. A direct methanol fuel-cell (DMFC) test showed that a power density of up to 120 m W cm⁻² was generated when PtN_x/C was used as the cathode catalyst (1 mg cm⁻²) in 6 M methanol and oxygen at 70 °C.     

Sulfur doped reduced graphene oxide as metal-free catalyst for the oxygen reduction reaction in anion and proton exchange fuel cells

Sulfur doped reduced graphene oxide (S-rGO) is investigated for catalytic activity towards the oxygen reduction reaction (ORR) in acidic and alkaline electrolytes. X-ray photoelectron spectroscopy shows that sulfur in S-rGO is predominantly integrated as thiophene motifs within graphene sheets. The overall sulfur content is determined to be approximately 2.2 at.% (elemental analysis). The catalytic activity of S-rGO towards the ORR is investigated by both rotating disc electrode (RDE) and polymer electrolyte fuel cell (PEFC) measurements. RDE measurements reveal onset potentials of 0.3 V and 0.74 V (vs. RHE) in acidic and alkaline electrolyte, respectively. In a solid electrolyte fuel cell with S-rGO as cathode material, this is reflected in an open circuit voltage of 0.37 V and 0.78 V and a maximum power density of 1.19 mW/cm² and 2.38 mW/cm² in acidic and alkaline polymer electrolyte, respectively. This is the first report investigating the catalytic activity of a sulfur doped carbon material in both acidic and alkaline liquid electrolyte, as well as in both proton and anion exchange polymer electrolyte fuel cells.     

Electrically rechargeable zinc-oxygen flow battery with high power density

The development of a powerful, cyclically stable and electrically rechargeable zinc-oxygen battery with a three-electrode configuration is reported. A copper foam was used as stable substrate for zinc deposition in flowing potassium hydroxide electrolyte, while oxygen reduction and evolution were accomplished by a commercial silver electrode and a nickel foam, respectively. The cell could be charged and discharged with up to 600 mA cm^− 2, delivered a peak power density of 270 mW cm^− 2, and performed for more than 600 cycles, although short circuits by dendrite formation could not yet be completely avoided. At a current density of 50 mA cm^− 2 and a temperature of 30 °C, a promising energy efficiency of 54% was achieved.     

Hydrogen isotope separation with an alkaline membrane fuel cell

The separation of deuterium from a hydrogen–deuterium mixture was carried out using an alkaline membrane fuel cell (AMFC) with a Pt catalyst. This novel use of an AMFC to separate deuterium from a mixture of H₂ and D₂ was demonstrated by the production of deuterium-enriched water during power generation by the AMFC. The deuterium separation factor increased with output current (i) to a maximum value of 1.64 attained at i = 30 mA cm^− 2.     

Polymer-Assisted Electrophoretic Synthesis of N-Doped Graphene-Polypyrrole Demonstrating Oxygen Reduction with Excellent Methanol Crossover Impact and Durability

The design and synthesis of metal-free catalysts with superior electrocatalytic activity, high durability, low cost, and under mild conditions is extremely desirable but remains challenging. To address this problem, a polymer-assisted electrochemical exfoliation technique of graphite in the presence of an aqueous acidic medium is reported. This simple, cost-effective, and mass-scale production approach could open the possibility for the synthesis of high-quality nitrogen-doped graphene–polypyrrole (NG-PPy). The NG-PPy catalyst displays an improved half wave potential (E_1/2=0.77 V) in alkaline medium compared with G-PPy (E_1/2=0.66 V). Most importantly, this catalyst demonstrates excellent stability with high methanol tolerance, and it outperforms the commercial Pt/C catalyst and other previously reported metal-free catalysts. The content of graphitic nitrogen atoms is the key factor for the enhancement of electrocatalytic activity towards oxygen reduction reactions (ORR). Interestingly, the NG-PPy catalyst can be used as a cathode material in a zinc–air battery, which demonstrates a higher peak power density (59 mW cm⁻²) than G-PPy (36.6 mW cm⁻²), highlighting the importance of the low-cost material synthesis approach towards the development of metal-free efficient ORR catalysts for fuel cell and metal–air battery applications. Remarkably, the polymer-assisted electrophoretic exfoliation of graphite with a high yield (≈88 wt %) of few-layer graphene flakes could pave the way towards the mass production of high-quality graphene for a variety of applications.     

Pd/Pt core–shell nanowire arrays as highly effective electrocatalysts for methanol electrooxidation in direct methanol fuel cells

Highly ordered Pd/Pt–core–shell nanowire arrays (Pd/Pt NWAs) have been prepared by anodized aluminum oxide (AAO) template-electrodeposition and magnetron sputtering methods. Pd/Pt NWA electrode shows a very high electrochemical active surface area and high electrocatalytic activity for the methanol electrooxidation in acid medium for direct methanol fuel cells (DMFCs). The mass specific anodic peak current density is 756.7 mA mg⁻¹ Pt for the methanol oxidation on the Pd/Pt NWA electrode, an increase by a factor of four as compared to conventional E-TEK PtRu/C electrocatalysts. The mechanism of the significant enhancement of the Pd/Pt core/shell NWA nanostructure in the efficiency and electrocatalytic activity of Pt for the methanol electrooxidation in acid medium is discussed.     

Nitrogen‐Doped Carbon Nanosheets with Size‐Defined Mesopores as Highly Efficient Metal‐Free Catalyst for the Oxygen Reduction Reaction

Nitrogen‐doped carbon nanosheets (NDCN) with size‐defined mesopores are reported as highly efficient metal‐free catalyst for the oxygen reduction reaction (ORR). A uniform and tunable mesoporous structure of NDCN is prepared using a templating approach. Such controlled mesoporous structure in the NDCN exerts an essential influence on the electrocatalytic performance in both alkaline and acidic media for the ORR. The NDCN catalyst with a pore diameter of 22 nm exhibits a more positive ORR onset potential than that of Pt/C (?0.01 V vs. ?0.02 V) and a high diffusion‐limited current approaching that of Pt/C (5.45 vs. 5.78 mA cm^?2) in alkaline medium. Moreover, the catalyst shows pronounced electrocatalytic activity and long‐term stability towards the ORR under acidic conditions. The unique planar mesoporous shells of the NDCN provide exposed highly electroactive and stable catalytic sites, which boost the electrocatalytic activity of metal‐free NDCN catalyst.     

Preparation process for improving cathode electrode structure in direct methanol fuel cell

The cathode electrode structure of the direct methanol fuel cell (DMFC) was improved by a novel catalyst ink preparation method. Regulation of the solvent polarity in the cathode catalyst ink caused increases in the electrochemical active surface (EAS) for the oxygen reduction reaction (ORR) as well as decreases in the methanol crossover effect. In a two-step preparation, agglomerates consisting of catalyst and Nafion ionomers were decreased in size, and polar groups in the ionomers formed organized networks in the cathode catalyst layer. Despite Pt catalysts in the cathode being only 0.5 mg cm^? 2, the maximum power density of the improved membrane electrode assembly (MEA) was 120 mW cm^? 2, at 3 M methanol, which was much larger than that of traditional MEA (67 mW cm^? 2).     

Performance of silver nanocubes based on electrochemical surface area for catalyzing oxygen reduction reaction

Ag nanocubes that are 45 nm in size are synthesized and successfully used as catalysts in oxygen electroreduction. Electrochemical surface areas (ESAs) are considered to determine the effect on HO₂⁻ production, which is found to be in the following order: nanocubes < nanoparticles. Comparative data generated using Tafel analyses in 0.1 M NaOH electrolyte without and with methanol show that unchanged slopes on the prepared cubic catalysts can indicate high resistance of Ag nanocubes for methanol oxidation during oxygen reduction reaction. Among these Ag catalysts, nanocubes exhibit 9.29 × 10^− 2 mA cm^− 2 (at − 0.15 V vs. Ag/AgCl), the better activity in the oxygen reduction reaction.     

Fast fabrication of Ta2O5 nanotube arrays and their conversion to Ta3N5 for efficient solar driven water splitting

This work shows that highly ordered and mechanically stable micrometer-long Ta₂O₅ nanotube arrays can be fabricated by galvanostatic anodization in a few seconds. Typically, ~ 7.7 μm long nanotubes can be grown at 1.2 A cm^− 2 in only 2 s. Such nanotubes can be converted to Ta₃N₅ nanotube arrays by nitridation. Photoelectrochemical (PEC) water splitting using AM 1.5G illumination yields for the Ta₃N₅ nanotube photoanode modified with cobalt phosphate (Co–Pi) remarkable photocurrents of 5.9 mA cm ⁻² at 1.23 V_RHE and 12.9 mA cm ⁻² at 1.59 V_RHE and after Ba-doping a value of 7.5 mA cm ⁻² at 1.23 V_RHE is obtained.     

A direct borohydride–peroxide fuel cell using a Pd/Ir alloy coated microfibrous carbon cathode

A direct borohydride fuel cell with a Pd/Ir catalysed microfibrous carbon cathode and a gold-catalysed microporous carbon cloth anode is reported. The fuel and oxidant were NaBH₄ and H₂O₂, at concentrations within the range of 0.1–2.0 mol dm⁻³ and 0.05–0.45 mol dm⁻³, respectively. Different combinations of these reactants were examined at 10, 25 and 42 °C. At constant current density between 0 and 113 mA cm⁻², the Pd/Ir coated microfibrous carbon electrode proved more active for the reduction of peroxide ion than a platinised-carbon one. The maximum power density achieved was 78 mW cm⁻² at a current density of 71 mA cm⁻² and a cell voltage of 1.09 V.