Synthesis and characterization of microcrystalline cellulose produced from bacterial cellulose

In this study, microcrystalline cellulose (MCC) was prepared from the acid hydrolysis of bacterial cellulose (BC) produced in culture medium of static Acetobacter xylinum. The MCC-BC produced an average particle size between 70 and 90 μm and a degree of polymerization (DP) of 250. The characterization of samples was performed by thermogravimetric analysis, X-ray diffraction, and scanning electron microscopy (SEM). The MCC shows a lower thermal stability than the pristine cellulose, which was expected due to the decrease in the DP during the hydrolysis process. In addition, from X-ray diffractograms, we observed a change in the crystalline structure. The images of SEM for the BC and MCC show clear differences with modifications of BC fiber structure and production of particles with characteristics similar to commercial MCC.     

Cellulose microfibrils from banana farming residues: isolation and characterization

Cellulose microfibrils have been prepared from banana rachis using a combination of chemical and mechanical treatments. The morphology and structure of the samples were characterized using transmission electron microscopy, atomic force microscopy, and X-ray diffraction. Fourier-transformed infrared spectroscopy (FTIR) was used to characterize the chemical modifications of the samples after each treatment. Suspensions of bundled or individualized 5-nm-wide microfibrils were obtained after homogenization (PH) whereas an organosolv (PO) treatment resulted in shorter aggregates of parallel cellulose microcrystallites. The sharper rings in the X-ray diffraction pattern of the PO-treated sample suggest a higher crystallinity due to a more efficient removal of hemicelluloses and dissolution of amorphous zones by the acid treatment. Both microfibrils and microcrystals prepared by both methods can be used as reinforcing filler in nanocomposite materials.     

Comparing microcrystalline with spherical nanocrystalline cellulose from waste cotton fabrics

Microcrystalline cellulose (MCC) and spherical nanocrystalline cellulose (SNCC) were successfully prepared from waste cotton fabrics through acid hydrolysis. The comparative analysis of the morphology and structure between the obtained MCC and SNCC was carried out. The SNCC suspension exhibited higher stability than the MCC suspension. Transmission electron microscopy in combination with atomic force microscopy showed that the cellulose nanospheres with average size of 35?nm were achieved, while the average particle size of MCC was 49?μm. The MCC and SNCC had similar functional groups and crystalline structure as confirmed by Fourier transform infrared spectroscopy and X-ray diffraction analysis, respectively. Viscometric average molecular weight measurement and thermo gravimetric analysis indicated that the degree of polymerization and thermal stability of SNCC was lower than that of MCC. These results should improve understanding of the characteristics of MCC and SNCC derived from waste cotton fabrics and lead to many new applications.     

Isolation and characterization of cellulose nanofibers from banana peels

Cellulose nanofibers were isolated from banana peel using a combination of chemical treatments, such as alkaline treatment, bleaching, and acid hydrolysis. The suspensions of chemically treated fibers were then passed through a high-pressure homogenizer 3, 5, and 7 times, to investigate the effect of the number of passages on the properties of the resulting cellulose nanofibers. The cellulose nanofibers isolated in this study had a dry basis yield of 5.1 %. Transmission electron microscopy showed that all treatments effectively isolated banana fibers in the nanometer scale. The micrographs of the process steps used to isolate the nanofibers revealed gradual removal of amorphous components. Increasing number of passages in the homogenizer shortened the cellulose nanofibers while furnishing more stable aqueous suspensions with zeta potential values ranging from ?16.1 to ?44.1 mV. All the samples presented aspect ratio in the range of long nanofibers, hence being potentially applicable as reinforcing agents in composites. X-ray diffraction studies revealed that homogenized nanofiber suspensions were more crystalline than non-homogenized suspensions. Fourier transform infrared spectroscopy confirmed that alkaline treatment and bleaching removed most of the hemicellulose and lignin components present in the banana fibers. Thermal analyses revealed that the developed nanofibers exhibit enhanced thermal properties. In general, the nanoparticles isolated from the banana peel have potential application as reinforcing elements in a variety of polymer composite systems.     

Cellulose nanocrystal extraction from rice straw using a chlorine-free bleaching process

Cellulose nanocrystals (CNCs) have attracted tremendous attention because of their excellent chemical and physical properties and due to their renewability and sustainability. This material can be extracted from agricultural by-products such as rice straw, banana tree, or bagasse. Rice straw was selected as the raw material in this study. Initially, a large amount of lignin must be removed by an alkaline process to obtain a slurry. Thereafter, a green bleaching process can be used to remove the remaining lignin in the slurry. An UV-emitting diode with 365 nm wavelength assisted the oxidation reaction of the H₂O₂ solution without the use of chlorine-containing chemical bleach. The reaction required only 2.5 h to obtain high-purity cellulose and successfully enhanced the yield. Transmission electron microscopy images showed that the CNCs from rice straw were?~?100 nm long and 10–15 nm wide. The crystalline index and degradation temperature of CNCs were 83.8% and 257 °C, respectively.

     

Cellulose nanocrystals obtained from microcrystalline cellulose by p-toluene sulfonic acid hydrolysis,NaOH and ethylenediamine treatment

Cellulose nanocrystals (CNCs) were first isolated from microcrystalline cellulose (MCC) by p-toluene sulfonic acid (p-TsOH) hydrolysis. Cellulose II nanocrystal (CNC II) and cellulose III nanocrystal (CNC III) were then formed by swelling the obtained cellulose I nanocrystal (CNC I) in concentrated sodium hydroxide solutions and ethylenediamine (EDA) respectively. The properties of CNC I, CNC II and CNC III were subjected to comprehensive characterization by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The results indicated that CNC I, CNC II and CNC III obtained in this research had high crystallinity index and good thermal stability. The degradation temperatures of the resulted CNC I, CNC II and CNC III were 300 °C, 275 °C and 242 °C, respectively. No ester bonds were found in the resulting CNCs. CNCs prepared in this research also had large aspect ratio and high negative zeta potential.

     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

Coupled acid and enzyme mediated production of microcrystalline cellulose from corn cob and cotton gin waste

Microcrystalline cellulose has applications in food, pharmaceuticals, and other industries. Most microcrystalline cellulose (MCC) is produced from dissolving pulp using concentrated acids. We investigated steam explosion treatment of corn cobs and cotton gin waste for the production of microcrystalline cellulose. The corn cob was converted into a coarse brown powder after steam explosion and the lignin and residual hemicellulose fractions were extracted respectively with sodium hydroxide solution and water. The residual cellulose was readily bleached with hydrogen peroxide and converted to microcrystalline cellulose using hydrochloric acid, sulfuric acid and cellulase enzyme preparation. The resulting microcrystalline cellulose samples had properties that were similar to commercial microcrystalline cellulose. Similarly, cotton gin waste was steam exploded and converted into microcrystalline cellulose, but this material was more difficult to bleach using hydrogen peroxide. The degree of polymerization for the MCC samples ranged from 188.6 to 549.8 compared to 427.4 for Avicel PH101 MCC.     

Jute as raw material for the preparation of microcrystalline cellulose

Cellulose was extracted at a yield of 59.8% from jute fibres based on the formic acid/peroxyformic acid process at an atmospheric pressure. The amounts of dissolved lignin and hemicelluloses were determined in the spent liquor. The results showed that the spent liquor contained 10.6% total sugars and 10.9% lignin (based on jute). Microcrystalline cellulose (MCC) was further prepared from the jute cellulose based on the acid hydrolysis technique. A very high yield, 48–52.8% (based on the jute raw material) was obtained. The acid hydrolysate of cellulose contained 2.7% glucose and 0.2% xylose. The MCC samples obtained from two different conditions, one at a low acidity and the other at a high acidity, were characterized by means of Thermo Gravimetric Analysis, Fourier Transform Infrared, X-ray detraction, Scanning Electron Micrograph, and Transmission Electron Micrograph techniques.     

Synthesis and characterization of microcrystalline cellulose powder from corn husk fibres using bio-chemical route

In the present study low cost microcrystalline cellulose (MCC) powder was prepared from cornhusk fibres, extracted chemically followed by anaerobic consortium treatment. Cornhusk fibres were treated with 10% alkali at 120 °C for 60 min followed by anaerobic consortium treatment for 3 days. It was then bleached with hydrogen peroxide and finally washed. Bleached pulp was hydrolysed using 4 N HCl to get the MCC. In the present investigation, we have characterized the MCC prepared from cornhusk fibres thoroughly for its physico-chemical properties and compared with Avicel^®-PH 101, a commercial grade MCC. Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), X-Ray Powder Diffraction (XRD) and Differential Scanning Calorimetry (DSC) were used for characterization of samples. Similarly the powder and flow properties of the MCC prepared from cornhusk fibres were also investigated and the results were compared with Avicel^®-PH 101. Our results showed that various properties and the purity of MCC prepared from cornhusk fibres are comparable to the commercial grade MCC. Since, cornhusk is an agricultural waste product, MCC obtained from cornhusk fibres will be from cheaper raw materials than current market MCC.     

Cellulose nanocrystals from bleached rice straw pulp: acidic deep eutectic solvent versus sulphuric acid hydrolyses

The present work aims to investigate the feasibility of oxalic acid-choline chloride deep eutectic solvent (OA-ChCl DES), which serves as a promising green solvent that utilized in the acidic deep eutectic solvent (DES) hydrolysis. Oxalic acid-choline chloride DES cellulose nanocrystal (OA-ChCl DES CNC) was isolated from the bleached DES treated pulp (BP) through the acidic DES hydrolysis using 1:1 molar ratio of OA-ChCl DES. The functional groups, crystallinity index, morphological structure, particle size, zeta potential, thermal stability and surface chemistry of the OA-ChCl DES CNC were compared with the sulphuric acid cellulose nanocrystal (SA-CNC) that prepared via sulphuric acid hydrolysis. The findings revealed the presence of negatively charged carboxyl groups on OA-ChCl DES CNC surface after the acidic DES hydrolysis. The physicochemical analyses verified that the OA-ChCl DES CNC was in nano-sized range with polydispersity index (PdI) of 0.56, indicating slightly monodispersed nanoparticles. A stable OA-ChCl DES CNC colloidal suspension with zeta potential value of ?52.1?±?5.2 mV was obtained. The OA-ChCl DES CNC outweighed the SA-CNC in term of thermal stability (288 °C) despite having a slightly lower crystallinity index (76.7%). In fact, the OA-ChCl DES CNC with a yield of 55.1% was achieved through the acidic DES hydrolysis, suggesting that the OA-ChCl DES was capable of promoting efficient cleavage of strong hydrogen bonds in BP.

Graphic abstract

     

Extraction and characterization of cellulose nanocrystals from post-consumer wood fiberboard waste

This study investigates the potential of wood wastes, specifically post-consumer fiberboards, as a new source for cellulose nanocrystals (CNC). This underused resource has currently no commercially viable way to recycle it and so the volumes of fiberboard waste are growing rapidly. A sequential chemical fractionation was used to separate the three main constituents of wood, namely cellulose, hemicelluloses and lignin, and the non-wood components present in fiberboards, such as resins and finishes (e.g. varnishes, paints, plastics, laminates, etc.). Most of the non-cellulosic components and non-wood elements were removed by an alkali treatment followed by bleaching, resulting in a cellulosic fraction which is suitable for the further isolation of CNC by an acid hydrolysis step. The intermediate and final products were characterized by chemical composition, microscopic, spectroscopic and X-ray diffraction methods. The CNC obtained from wood waste are totally devoid of traces of contaminants and possess comparable characteristics and quality to those extracted from virgin wood fibers. The results indicate that fiberboard wastes can be used as promising alternative source for nanocelluloses production.     

Langmuir-Blodgett films of cellulose nanocrystals: preparation and characterization

The goal of this work is the preparation of monolayers of cellulose I nanocrystals providing flat crystalline cellulose surfaces. Suspensions of cellulose nanocrystals were prepared by hydrolyzing ramie and tunicin fibers with sulfuric acid. Due to surface grafted sulfate groups, the negatively charged, rod-like cellulose nanocrystals were found to form stable layers at the air-water interface in the presence of a cationic amphiphilic molecule such as dioctadecyldimethylammonium (DODA) used in this work. These layers were formed at different cellulose-DODA weight ratios, compressed and analyzed by tensiometry, ellipsometry and Brewster angle microscopy. At low cellulose concentrations the layers are discontinuous, becoming dense and homogeneous upon reaching a critical weight ratio, which depends on the aspect ratio of the cellulose nanocrystals. After transfer onto silicon wafers, the surface composition and morphology as well as the thickness of the films were examined by X-ray photoelectron spectroscopy, ellipsometry and atomic force microscopy. The results indicate that they are monolayer films, well structured, relatively smooth and pure. These films offer a crystalline and easily reproducible model cellulose surface.     

Cellulose nitrates from intermediate flax straw

Russian Chemical Bulletin - The results of studying the synthesis of cellulose nitrates from oilseed production residues (intermediate flax straw) and subsequent autoclaving of the obtained ethers...     

N-halamines from rice straw

The cellulosic part of rice straw was modified to develop N-halamine derivatives for disinfection. The process involved cross-linking of the cellulosic material with amino/amide/imide containing compounds; cyclic and acyclic. The structures of the prepared materials were identified using FTIR and solid state ¹³CNMR. The modified materials were halogenated to form N-halamines and the antimicrobial activity of each evaluated against examples of Gram-positive (Staphylococcus aureus) and Gram-negative bacteria (Escherichia coli) using a variety of methods; agar plate, blended agar, stirred flask and in columns. One of the N-halamines achieved a 9 log reduction against both E. coli and S. aureus in 4 h. In addition, no S. aureus growth was recorded on agar plates blended with 0.5 g of this same material.     

Green preparation of porous corncob microcrystalline cellulose,and its properties and applications

Cellulose - Microcrystalline cellulose (MCC), a cellulosic functional material, is widely used in food, pharmaceutical and cosmetics industries. However, conventional methods for MCC preparation...     

Surface characterization of untreated and solvent-extracted rice straw

Surface characteristics of untreated and solvent extracted rice straw and intact rice plant stem and sheath tissue have been investigated using reflectance Fourier transform infrared spectroscopy (FTIR-ATR), electrokinetic analysis (EKA), and scanning electron microscopy (SEM). Klason lignin and Kappa numbers were determined according to TAPPI standard methods. Sohxlet extractions were performed with hexanes, ethyl acetate, chloroform, ethanol-toluene and benzene-ethanol azeotropes. The FTIR reflectance spectra showed differences between the untreated sheath and stem tissues. It was found that the functional groups of the stem interior tissues were masked by another substance, which is proposed to be potassium oxalate monohydrate. This mineral salt, readily removed by water-washing, was affected by the solvent extractions with varying results. The extracted amounts ranged from 1 to 7%. While lipid removal was detectable by the FTIR reflectance method, the streaming potential method showed only slight differences between the curves representing the zeta potential (mV) as a function of pH of the untreated versus extracted samples. Reduced values of the iso-electric points were observed for the extracted samples as compared to the untreated rice straw, indicative of more acidic surface characteristics.     

Isolation and characterization of hemicelluloses and cellulose from rye straw by alkaline peroxide extraction

Extraction of water-treated rye straw with 2% H₂O₂ at pH 11.5 for 12 h at 20 °C, 30 °C, 40 °C, 50 °C, 60 °C, and 70 °C, released 44.2–71.9% of the original hemicelluloses and 52.7–87.8% of the original lignin. As a comparison, treatment of the straw with a dilute alkaline solution at pH 11.5 for 12 h at 50 °C, in the absence of H₂O₂ yielded only 7.3% of the original hemicelluloses and 7.4% of the original lignin. Xylose was the predominant sugar constituent in the seven solubilized hemicellulosic preparations, and arabinose, glucose, and galactose were present in small amounts. The hemicellulosic samples were further characterized by Fourier transform infrared (FT-IR), and carbon-13 magnetic resonance spectroscopy (¹³C-NMR), gel permeation chromatography (GPC), and nitrobenzene oxidation of the associated lignin, and the results are reported. The most obvious feature was found that the alkaline peroxide treatment of the straw under the conditions used did not affect the overall structure of the hemicelluloses as compared to the hemicelluloses isolated with alkali from delignified rye straw.     

Isolation and characterization of cellulose nanofibers from four plant cellulose fibers using a chemical-ultrasonic process

Cellulose nanofibers (CNFs) were isolated from four kinds of plant cellulose fibers by a chemical-ultrasonic treatment. The chemical composition, morphology, crystalline behavior, and thermal properties of the nanofibers and their intermediate products were characterized and compared. The CNFs extracted from wood, bamboo, and wheat straw fibers had uniform diameters of 10–40 nm, whereas the flax fibers were not uniformly nanofibrillated because of their initially high cellulose content. The chemical composition of each kind of nanofibers was mainly cellulose because hemicelluloses and lignin were significantly removed during chemical process. The crystallinity of the nanofibers increased as the chemical treatments were applied. The degradation temperature of each kind of nanofiber reached beyond 330 °C. Based on the properties of the CNFs, we expect that they will be suitable for use in green nanocomposites, filtration media and optically transparent films.