Imaging and diffusion structural diagnostics of silicon carbide-based composites and fibers

The aim of this study is to characterize the microstructure and high temperature induced structural changes within fiber reinforced silicon carbide (SiC_f/SiC) composites by means of non-destructive techniques. In order to understand their properties, the characterization of the microstructure of SiC_f/SiC composites is the crucial issue. Porosity within composites is unavoidable with currently available manufacturing processes, and reduces significantly the life time and performance of the composites under harsh environments. Moreover, the internal pores, created in the manufacturing process cause the degradation most of the outstanding properties such as thermal conductivity, mechanical properties at high temperature, and radiation stability. Cold neutron tomography and diffusion structural diagnostic techniques were applied in the investigation of the microstructure of SiC_f/SiC composites to gain complementary information. One of the main obstacles to using these composites in fusion technology and other applications are a change of the porous structure and a swelling at high temperatures and in a severe radiation environment. Cold neutron tomography enables visualization of the microstructure of the composite and consequently the pore distributions within the SiC_f/SiC composite were observed with a suitable resolution. The diffusion structural diagnostic technique was used to characterize the thermal behavior of SiC_f/SiC composites on heating up to 1300 °C.     

Emanation thermal analysis study of synthetic gibbsite

Emanation thermal analysis (ETA) was used for thermal characterization of microstructure changes taking place during heating of synthetic gibbsite sample in argon in the range of 25–1200°C. Microstructure development and the increase of the surface area under in-situ conditions of the sample heating were characterized. The increase of the radon release rate from 130–330°C monitored the increase of the surface area due to the dehydration of Al(OH)₃. During heating of the sample in the range 450–1080°C the ETA results characterized the annealing of surface and near surface structure irregularities of intermediate products of gibbsite heat treatment. The mathematical model for the evaluation of the ETA experimental results was proposed. From the comparison of the experimental ETA results with the model curves it followed that the model is suitable for the quantitative characterization of microstructure changes taking place on heating of gibbsite sample. This revised version was published online in July 2006 with corrections to the Cover Date.     

Emanation Thermal Analysis of SiC Based Materials

Results of emanation thermal analysis (ETA) characterizing microstructure changes of SiC based materials during heat treatment in argon are demonstrated. This method made it possible to reveal fine changes of the texture of SiC nano-sized powders, SiC micro-sized powders and SiC whiskers under in situconditions of the heating. ETA curves can serve as fingerprints of the respective samples.This revised version was published online in November 2005 with corrections to the Cover Date.     

Use of emanation thermal analysis to characterize thermal reactivity of brannerite mineral

Emanation thermal analysis (ETA) was used to characterize the thermal reactivity of amorphous brannerite mineral of general formula U_1–xTi_2+xO₆ (locality El Cabril, near Cordoba, Spain). It was demonstrated that on sample heating up to 880°C microstructure changes taking place in the sample were accompanied by the formation of new radon diffusion paths, followed by their closing up during the final transformation of amorphous to crystalline brannerite in the range 900–1020 °C. Relative changes in structure irregularities that served as radon diffusion paths during heating and subsequent cooling of the sample to temperatures of 300, 550, 750, 880, 1020 and 1130°C, respectively, were determined from the ETA results. Mass losses in temperature ranges of 230–315, 570–760 and 840–1040°C were observed by thermogravimetry. Mass spectrometry indicated the release of CO2 mainly due to the decomposition of minor carbon amount in the brannerite mineral sample.     

Emanation Thermal Analysis of Precursors for Ruthenia-based Materials

Emanation Thermal Analysis (ETA) was used to characterize microstructure changes of hydrous ruthenia and hydrous ruthenia-titania as precursors for preparation of RuO₂ and (RuO₂)_0.9-(TiO₂)_0.l by heating in the temperature range of 20–600°C in argon. A good agreement was found between ETA, TG and DTA results, X-ray diffraction patterns and surface area measurements of intermediate products of the thermal treatment. This revised version was published online in August 2006 with corrections to the Cover Date.     

Thermal Behaviour of Silica Waste from a Geothermal Power Station and Derived Silica Ceramics

The silica waste originating from a geothermal power plant in Mexico was investigated with the aim of finding its applicability as a raw secondary material for ceramics production. The thermal behaviour of the original silica waste (containing NaCl and KCl from marine brine) and of the purified silica was characterized by means of DTA/TG, emanation thermal analysis (ETA) and thermodilatometry (TD). The reactivity of the purified silica waste mixed with CaCO₃ (1.8 mass%) was characterized by means of ETA, DTA and TG. The microstructures and phase compositions of the final products prepared by heating in air were tested by means of X-ray diffraction and of scanning electron microscopy coupled with electron probe X-ray microanalysis. The thermal analysis methods allowed determination of the optimal conditions for thermal treatment of the silica waste in order to obtain partly sintered porous materials for use as refractory bricks. This revised version was published online in August 2006 with corrections to the Cover Date.     

Emanation thermal analysis of low-density polyethylene irradiated by electron beam

The thermal behaviour of low-density polyethylene (LDPE) as powder and pellet have been characterised by means of the emanation thermal analysis (ETA) during heating in air. The ETA was used in the study of LDPE polymer before and after irradiation to various doses of high energy electrons. It was shown that the ETA reflects microstructure changes taking place as the result of thermal degradation and oxidation pyrolysis of the polymer samples. It was shown in the study of LDPE products, resulting after the electron-beam treatment, that the results of ETA reflect structural changes caused by the radiation over the range of absorbed doses from 0 to 20 MGy. The annealing chemical radicals produced by the electron-beam irradiation was assessed by comparing ETA curves measured during first and second heating runs.     

Use of bomb calorimetry to assess recovery of waste industrial mineral oils through regeneration

Emanation thermal analysis (ETA), based on the measurement of the release of radon previously incorporated into the sample, was used to characterize the differences in the thermal behavior porous titania film (thickness 200 nm),when heated in argon and in oxygen, respectively, in the range from 20 to 800°C. It was observed that the annealing of porosity and structure defects in the near surface layers of the porous titania film (anatase) was enhanced on heating in oxygen in comparison to the heating in argon. ETA results were compared with SEM micrographs and XRD patterns of the titania film samples heated to 500 and 800°C, respectively. A mathematical model was used for the evaluation of the temperature dependence of the titania films microstructure development.This revised version was published online in November 2005 with corrections to the Cover Date.     

Effect of Na+ and NH 4 + Cations on Microstructure Changes of Natural Vermiculite During Heat Treatment

Emanation thermal analysis (ETA), DTA, SEM, and XRD were applied for the characterization of the effect of Na⁺ and NH ₄ ⁺ ions used for saturation of natural Mg-vermiculite on the microstructure during heating. The microstructure changes were characterized by ETA under in situ conditions of samples heating in air in the temperature range 20–1300°C. It was found that Na⁺ and NH ₄ ⁺ ions have a significant effect on the microstructure changes during heat treatment of the natural Mg-vermiculite sample saturated with these ions. For Mg-vermiculite and Na⁺ saturated vermiculite thet emperatures of the onset of the collapse of interlaminar space were determined by ETA. Differences in thermal stability of the microstructure of dehydrated vermiculite samples were observed by ETA: the microstructure of dehydrated Mg-vermiculite, and Na-vermiculite was found stable until 650 and 350°C, respectively. For dehydrated NH₄-vermiculite the annealing of the microstructure started at 730°C. The onset temperatures of the formation of new crystalline phases were indicated by ETA as the increase of the radon release rate. The onset temperatures of the ordering of the vermiculite structure or sintering under presence of the glassy stage (for Na-vermiculite), respectively, were determined from the decrease of the radon release rate. The ETA results were confirmed by DTA, XRD and SEM.This revised version was published online in November 2005 with corrections to the Cover Date.     

Thermal behavior of Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>/TiO<Subscript>2</Subscript> mesoporous gels

Summary Titania-based photocatalytic materials were prepared by sol-gel method using Fe³⁺ and polyethyleneglycol (PEG₆₀₀) as additives. Thermogravimetry (TG), differential thermal analysis (DTA) and evolved gas analysis (EGA) with MS detection were used to elucidate processes that take place during heating of Fe³⁺ containing titania gels. The microstructure development of the Fe₂O₃/TiO₂ gel samples with and without PEG₆₀₀ admixtures was characterized by emanation thermal analysis (ETA) under in situ heating in air. A mathematical model was used for the evaluation of ETA results. Surface area and porosity measurements of the samples dried at 120&deg;C and the samples preheated for 1 h to 300 and 500&deg;C were compared. From the XRD measurements it was confirmed that the crystallization of anatase took place after thermal heating up to 600&deg;C.     

Transport properties and microstructure changes of talc characterized by emanation thermal analysis

Thermal behavior of talc samples (from locality Puebla de Lillo, Spain) were characterized by emanation thermal analysis (ETA), DTA and TG. The ETA, based on the measurement of radon release rate from samples, revealed a closing up of surface micro-cracks and annealing of microstructure irregularities of the talc samples on heating in the range 200–500°C. For ground talc sample a crystallization of non-crystalline phase formed by grinding, into orthorhombic enstatite was characterized as a decrease of radon mobility in the range 785–825°C and by a DTA exothermal effect with the maximum at 830°C. ETA results characterized the microstructure development of the talc samples on heating and served to evaluate their radon mobility and transport properties on heating and cooling. Transport properties of the talc samples were evaluated by using ETA experimental data measured during heating to 600 and 1300°C, respectively, and subsequent cooling to room temperature.     

Formation of B-C-N Ceramics Investigated by Emanation Thermal Analysis, TG and DTA

Processes taking place during formation of B-C-N ceramics by thermal treatment of organic precursors were investigated using emanation thermal analysis (ETA), differential thermal analysis (DTA) and thermogravimetry (TG). An additional information about thermal behavior of precursors used for preparation of BC4N, BN and CNx ceramic systems by heating in argon up to 1100°C was obtained. The ETA enabled us to characterize microstructure changes in the samples at in situ conditions of thermal treatment. A good agreement of ETA, TG and DTA results was found. This revised version was published online in August 2006 with corrections to the Cover Date.     

Characterization of layered double hydroxide Mg-Al-CO<Subscript>3</Subscript> prepared by re-hydration of Mg-Al mixed oxide

Emanation thermal analysis, differential thermal analysis, thermogravimetry, X-ray diffraction, scanning electron microscopy (SEM) and surface area and porosity determination from nitrogen adsorption/desorption measurements were used to characterize the Mg-Al-CO₃ LDH compound with the Mg:Al ratio 3:1 prepared by re-hydration of the Mg-Al mixed oxide. The mixed oxide was obtained after heating of the intial Mg-Al-CO₃ LDH compound in air at 500°C for 2 h. The samples were re-hydrated by two ways namely in a distilled water at 20°C for 5 days or by moistening at 60°C in air with RH 80% during 10 days, respectively. The characteristics of the re-hydrated LDH samples were compared with the initial Mg-Al-CO₃ compound. The influence of the re-hydration conditions on the microstructure, surface morphology and thermal stability of the regenerated Mg-Al-CO₃ LDHs samples is discussed. It was demonstrated that the re-generation of the layered structure by the hydration of the mixed oxide in water or in air, respectively, took place via the dissolution-crystallization mechanism and that the layered double hydroxide with different surface area and thermal behavior were formed after re-hydration in water or humid air, respectively. The emanation thermal analysis revealed differences in the microstructure changes of the re-hydrated sample during heating. XRD patterns and results of the methods used supported the ETA results.     

Synthesis of Poly(silyne-co-hydridocarbyne) for Silicon Carbide Production

Pre-ceramic polymers have previously been shown to be polymeric precursors to silicon carbide, diamond and diamond-like carbon. Here, we report the synthesis of a pre-ceramic polymer, poly(silyne-co-hydridocarbyne), which was electrochemically synthesized from one monomer containing both silicon and carbon in its structure. The polymer is soluble in common solvents such as CHCl₃, CH₂Cl₂ and THF. Since the polymer contains both silyne and carbyne on its backbone, it can be easily converted to silicon carbide upon heating under an ambient inert atmosphere, or to SiO₂ under ambient air atmosphere. Poly(silyne-co-hydridocarbyne) was characterized with UV/Vis spectroscopy, FTIR, ¹H-NMR, GPC and Raman spectroscopy. Conversion of the polymer to SiC ceramic was accomplished by heating at 1000 and 750°C under an argon atmosphere and characterized with optical microscopy, SEM, X-Ray and Raman spectroscopies.     

Thermal decomposition of silver cyano complex and characterization its decomposition products by ETA,DSC, DTA and TG

It was found by DTA and TG that [Phenyl₂I][Ag(CN)₂] in the solid state is chemically stable on heating in argon up to 160°C. During heating to higher temperatures it decomposes, forming volatile products such as [Phenyl]I, [Phenyl]NC and (CN)₂ [1]. After heating the sample to 500°C metallic silver resulted. The volatile and intermediate solid products were analysed by IR-spectroscopy.It was found by means of DTA and ETA that an isophase reversible transition takes place when the sample is heated and cooled, not higher than 100°C. At heating higher than 100°C the sample melts (melting pointT _m=135°C). The enthalpy melting was determined by means of DSC (H=–28 kJ·mol^–1).By means of ETA the disorder degree of the final decomposition product was estimated. The value of the activation energy of radon diffusion in the temperature range 720°–500°C equals 32.6 kJ·mol^–1.Dedicated to Prof. I. N. Bekman Moscow State University at the occasion of his 50th birthday     

Thermal Behaviour of Titania Based Materials: Mathematical modeling of emanation thermal analysis results

Emanation thermal analysis (ETA) was used in the characterization of microstructure changes during heating ofprecursors for the titania based materials: hydrous titania, TiO₂nH₂O (n=0.58) and hydrous titania containing 10% ruthenia,(TiO₂)_0.9(RuO₂)_0.1nH₂O (n=1.5). The precursors were heated at the constant rate 6 K min^–1 in argon flow in the range 20–1000°C. ETA results were compared with the theoretical curves simulating the temperature dependences of radon release rate, E(T). Two mathematical models were used in the simulation. The models considered either subsequent or simultaneous solid state processes (i.e. dehydration, crystallization orphase transition, resp.) during thermal treatment of titania based materials. A good agreement was found between experimental and the simulated ETA curves. The results of ETA were confirmed by XRD patterns of intermediate products of thermal treatment of the precursors.This revised version was published online in November 2005 with corrections to the Cover Date.     

Formation of interfacial microstructures of Mo‐coating modified SiCf/Mo/Ti‐6Al‐4V composites

This paper addresses the role of Mo coating to modify the interface of SiC fiber reinforced Ti‐6Al‐4V composite (SiC_f/Mo/Ti‐6Al‐4V). The formation of microstructure as well as the diffusion of elements in the interface of as‐prepared and heat‐treated SiC_f/Mo/Ti‐6Al‐4V composites was investigated. The results show that the phases formed at the interfacial zone are: Mo coating∣TiC∣Mo + β‐Ti∣β‐Ti∣β‐Ti + α‐Ti_strip, ordering from fiber to matrix. Mo coating can effectively hinder the diffusion of elements between the matrix and fiber to some extent, thus it can inhibit fiber/matrix interfacial reaction and protect the fiber from damage. It is believed that the β‐Ti layer formed around the interface can improve the formability of composites. Furthermore, it indicates that Mo coating exhibits excellent thermal stability bellow 700 °C according to the heat treatment of the composites at 700 °C for up to 200 h. Copyright © 2012 John Wiley & Sons, Ltd.     

Thermal behaviour of synthetic pyroaurite-like anionic clay

Thermal behaviour of synthetic pyroaurite-like anionic clay with molar ratio Mg/Fe=2 was studied in the range of 60-1100°C during heating in air. TG/DTA coupled with evolved gas analysis, emanation thermal analysis (ETA), surface area measurements, XRD, IR and Mössbauer spectroscopy were used. Microstructure changes characterized by ETA were in a good agreement with the results of surface area measurements and other methods. After the thermal decomposition of the pyroaurite-like anionic clay, which took place mainly up to 400°C, a predominantly amorphous mixture of oxides is formed. A gradual crystallization of MgO (periclase) and Fe₂O₃ (maghemite) was observed at 400-700°C by XRD. The MgFe₂O₄ spinel and periclase were detected at 800-1100°C. The spinel formation was also confirmed by Mössbauer spectroscopy.     

Hydrogen isotope behavior and its interaction with post irradiated energetic helium in SiC

The D₂ ⁺ was irradiated into SiC up to the saturation and thereafter He⁺ irradiation was performed to elucidate interaction mechanism between hydrogen isotope retained in SiC and irradiated energetic He⁺ by means of X-ray photoelectron spectroscopy (XPS) and thermal desorption spectroscopy (TDS). It was found that D was trapped by both of Si and C by D₂ ⁺ irradiation and only D bound to Si interacted with irradiated He⁺ in the initial He⁺ irradiation stage. Some damaged structures were introduced into SiC by both of D₂ ⁺ and He⁺ irradiation. By heating after the irradiation experiments, most of SiC structure was recovered at the temperature above 1000 K. However, some free C was migrated toward the surface and aggregated on the surface of SiC. This fact indicates that the C impurity would contaminate the plasma and/or the tritium breeding materials, which is thought to be contacted with the SiC inserts.     

Transport properties and microstructure changes of alumina coatings characterized by emanation thermal analysis

Emanation thermal analysis was used to characterize the thermal behaviour of alumina coatings as deposited on EUROFER 97 steel surface by filtered vacuum arc technique. Temperature ranges of the healing of cracks and structure irregularities observed by SEM were determined from the ETA results. Transport properties of the alumina coatings were assessed from the ETA results by the evaluation of radon diffusion parameters in the temperature range from 50 to 300°C. Healing microstructure irregularities of the alumina coatings can be expected in the range 300–700°C as indicated by the decrease of the radon release rate. From the ETA results it followed that the onset of healing the cracks observed by the SEM on the surface of one alumina coating sample can be expected at 430°C. Dedicated to Dr. K. Habersberger, Past-Chairman of the thermal analysis working group of the Czech Chemcial Society, at the occasion of his 75^th birthday