Stability of ZSM-11 and BETA zeolites during the catalytic cracking of low-density polyethylene

The stability of H-ZSM-11 (H-Z) and H-BETA (H-B) zeolites during the catalytic degradation of low-density polyethylene (LDPE) was studied using the same sample of catalyst in eleven consecutive cycles. The gaseous hydrocarbons, liquid hydrocarbons and waxes generated in each cycle were analyzed as well as the used catalyst. The zeolites were characterized by XRD, FTIR of adsorbed pyridine and N₂ adsorption, while the physical mixtures of LDPE/zeolites were subjected to TG-DTG analysis.The H-Z zeolite exhibited an important stability during the successive cycles of LDPE conversion. On the contrary, the behavior H-B zeolite was completely different; from the sixth cycle the yields of products changed progressively, approaching to that obtained in a purely thermal process.The yields of accumulated coke increased steadily throughout the cycles up to maximum values in the eleventh cycle of ∼6 and ∼15 wt% for H-Z and H-B, respectively. These results were confirmed by TG under air flow.     

不同形貌ZSM-5分子筛的制备及其催化甲醇转化制烯烃性能

采用廉价的原料,通过添加尿素及调节碱度,在水热条件下合成了具有不同形貌的ZSM-5分子筛。研究了分子筛形貌对甲醇转化制丙烯催化性能的影响。结果表明,通过控制尿素含量及碱度,可以对ZSM-5分子筛晶体的生长方向及形貌进行调控。当urea/SiO₂(mol ratio)=0.28,Na₂O/SiO₂(mol ratio)=0.035时,所得到的分子筛沿b轴方向生长最慢,产品形貌呈薄片状,厚度为130 nm;在一定范围内提高碱度,会使分子筛形貌逐渐变为纳米颗粒聚集体。ICP、NH₃-TPD和N₂吸附表征结果表明,所合成的分子筛SiO₂/Al₂O₃物质的量比、酸性质及孔道性质接近。催化反应评价结果表明,薄片状样品HZ-1由于在b轴方向上具有更短的扩散路径,且结晶度高,在催化甲醇转化反应中不仅表现出良好的选择性,双烯(乙烯+丙烯)收率可达60%以上;P/E比(丙烯/乙烯)最高可达8.4,在连续反应200 h后,甲醇转化率仍保持在95%以上,表现出优异的催化稳定性。     

ZSM-22分子筛的合成、表征及烷基化性能研究

通过不同合成方法制备聚束状、粗棒状和细棒状ZSM-22分子筛,采用XRD、SEM、BET、MAS NMR、NH_3-TPD及PyFTIR等表征手段对分子筛的形貌、织构、硅铝配位环境及酸性进行研究。以甲苯-甲醇烷基化制备对二甲苯为探针反应,考察不同形貌ZSM-22分子筛催化剂的催化性能。结果表明,不同形貌ZSM-22分子筛的晶胞参数、织构、硅铝配位环境及酸性等存在明显差异。聚束状ZSM-22分子筛由于各束之间的相互作用导致Si(4Si)配位结构发生变化,Al原子的嵌入导致T3和T4比例较高、T2较少,并表现出更多的L酸中心。在380℃反应温度下,聚束状ZSM-22分子筛催化剂在甲苯-甲醇烷基化反应转化率为16.7%时,对二甲苯选择性达到76.1%。     

不同晶粒尺寸H-ZSM-5催化剂上甲醇芳构化反应性能

芳烃是一类重要的有机化工基础原料,通常采用传统的石油路线生产芳烃,包括催化裂化和催化重整等工艺.由于石油资源的紧缺,以可再生资源为原料生产芳烃工艺的发展具有十分重要的意义.甲醇作为一种重要的基础原料,可来源于煤、天然气和生物质等,因此,甲醇制芳烃工艺(MTA)的研究受到日益关注.ZSM-5分子筛具有较大的比表面积、可调节的酸性、优良的择形选择性和很高的水热稳定性,因而在甲醇芳构化中展现出良好的催化性能.研究发现,甲醇转化率和产物分布与ZSM-5分子筛的酸性和多孔性等密切相关.本文通过调控模板剂与水的比例和晶化时间,采用水热法制备了一系列不同晶粒度H-ZSM-5分子筛催化剂,通过X射线衍射(XRD)、扫描电镜(SEM)、N2物理吸附脱附(BET)和X射线荧光光谱等技术对所得分子筛的理化性质、骨架结构和形貌进行了表征;采用吡啶红外光谱和NH3程序升温脱附技术对其酸性进行了分析,使用热重(TG)技术对反应后催化剂的积碳含量进行了分析,并将所制备的H-ZSM-5分子筛催化剂分别应用于MTA反应,系统性地探究分子筛晶粒度对其理化性质和MTA催化性能的影响.XRD结果表明,所合成的五种样品均具有典型的ZSM-5分子筛特征衍射峰且无杂晶,且具有不同的晶粒度,分别为4.0±0.3,1.2±0.2 μm,614.1±31.9、391.9±32.4和99.1±7.0 nm.N2物理吸附脱附曲线可以发现,晶粒度为99.1±7.0 nm的ZSM-5分子筛展现出典型的Ⅰ型和Ⅳ型物理吸附曲线且在较高的相对压力(P/Po=0.8-1.0)处有一个明显的H4型迟滞环,表明此分子筛具有介孔和大孔结构;BJH吸附孔径分布图表明,这些介孔主要分布在2-7和20-50 nm范围内;同时各样品的比表面积和孔体积随着其晶粒度的减小而增大.结果还表明五种不同晶粒度的ZSM-5分子筛具有相似的SiO2/Al2O3摩尔比和酸性质.MTA反应结果表明,随着催化剂晶粒度的降低,甲醇的平均转化率,芳烃选择性和BTX选择性有所提高,在300 min时晶粒度较大的三个催化剂上,甲醇转化率迅速降至90％,而晶粒度较小的两个催化剂上,甲醇转化率始终维持在95％以上,其中晶粒度为99.1±7.0 nm的样品上芳烃选择性最高(平均42％以上),BTX选择性达37％.对失活催化剂积碳含量分析,随着催化剂晶粒度的降低,积碳量降低.晶粒度较低的纳米分子筛催化剂具有更短的孔道,更高效的扩散性能,更高的比表面积和独特的梯级孔结构,因而在甲醇芳构化反应中展现出更长的寿命,更高的活性和更低的积碳量,在甲醇制芳烃工业化生产中具有巨大潜力.     

Studies on the conversion of isopentane over shape selective zeolites, I. H-ZSM-5 and H-ZSM-11 zeolites

H-ZSM-5 and H-ZSM-11 efficiently catalyze the conversion of isopentane into aromatic hydrocarbons.n-Pentane produces more aromatic hydrocarbons than isopentane, but at low conversion levels (high space velocity) isopentane was about two times more reactive thann-pentane in terms of the first order rate constant for the cracking of the pentane isomers.     

多级孔ZSM-5分子筛的制备及催化噻吩烷基化性能研究

用不同浓度的Na₂CO₃溶液处理ZSM-5分子筛,采用XRD、XRF、SEM、N₂吸附脱附及NH₃-TPD方法对处理前后的ZSM-5分子筛进行表征,并考察了Na₂CO₃溶液处理对ZSM-5分子筛孔结构、酸性以及噻吩烷基化性能的影响。结果表明,Na₂CO₃溶液处理在保持ZSM-5分子筛微孔骨架结构的同时,增加了ZSM-5分子筛的比表面积、外表面积和介孔体积,并调变了酸性。Na₂CO₃溶液处理提高了ZSM-5分子筛催化剂的噻吩烷基化活性和噻吩选择性。一定反应条件下,随着Na₂CO₃溶液浓度增加,多级孔ZSM-5分子筛的噻吩烷基化性能逐渐提高,而噻吩选择性先增加后下降。当Na₂CO₃溶液浓度为2 mol/L时,分子筛的噻吩转化率和噻吩选择性分别为81.26 %和73.15%。当Na₂CO₃溶液浓度为3 mol/L时,噻吩转化率和选择性分别为90.57 %和72.59%。     

二维分子筛的制备及其催化应用研究进展

沸石分子筛是一种具有独特孔道结构的硅铝酸盐晶体,因其具有较大的比表面积、优异的孔道择形性、良好的热稳定性以及适宜的酸性质等特点,被广泛应用于催化、吸附、分离等领域。与常规三维沸石分子筛相比,二维分子筛由于其独特的形貌结构带来的可调变的多级孔结构、适宜的表面酸性以及良好的扩散传质性能等优点,已在吸附和催化领域显示出巨大的应用潜力。本文系统总结了二维MFI、SAPO-34、MCM-n、Y型分子筛等的合成以及此类分子筛催化应用研究方面的最新进展。最后,对二维沸石分子筛材料的新合成方法及新应用领域进行了展望。     

Thermooxidative degradation of LDPE nanocomposites: Effect of surface treatments of fumed silica and boehmite alumina

Fumed silica (FS) and synthetic boehmite alumina (BA) nanofillers with and without surface treatments were incorporated in 5 wt. % in low density polyethylene (LDPE) through melt blending. FS was treated using hexadecyl silane, whereas BA using octyl silane and alkylbenzene sulfonic acid. The related nanocomposites were subjected to pyrolysis gas chromatography-mass spectrometry (Py-GC-MS) and thermogravimetric analysis (TGA) under isothermal and dynamic conditions, respectively. Py-GC-MS results proved that the thermal degradation mechanism did not change in the presence of the nanofillers. The latter suppressed the formation of high molecular weight hydrocarbons and affected the relative amounts of diene/alkene/alkane fragments for each hydrocarbon fraction.     

Relationship of textural properties and catalytic behavior in polycrystalline ZSM-5 zeolites

Polycrystalline ZSM-5 zeolites were studied in the cracking ofn-pentane and the isomerization ofm-xylene. It was found that slow deactivation rates and lowp-selectivity are related to large external surface areas determined by the t-plot method.     

Changes in the Mechanical Properties and Thermal Behaviour of LDPE in Response to Accelerated Thermal Aging

The accelerated thermal degradation of low-density polyethylene (LDPE) was studied in air at atmospheric pressure and temperatures of 70, 80, 90 and 100°C. The changes in elongation at break, traction resistance and density as a result of accelerated thermooxidative degradation were followed. Thermal analysis curves (TG, DTG and DTA) of non-aged and thermally aged LDPE were recorded, and the thermal analysis results were compared with those relating to the variations in the elongation at break, the traction resistance and the density as a consequence of accelerated thermal aging. This revised version was published online in July 2006 with corrections to the Cover Date.     

碱改性ZSM-11分子筛及其催化裂化增产烯烃性能

通过晶种辅助法合成ZSM-11分子筛,并对其进行碱处理从而制备了改性样品ZSM-11-AT.采用XRD、 N₂吸附和脱附、 XRF、 TEM、 NH₃-TPD和Py-IR等表征手段对样品ZSM-5、 ZSM-11和ZSM-11-AT的物化性质进行了表征和对比分析,发现改性样品ZSM-11-AT的比表面积、孔隙结构和酸性质均得到了改善.采用固定床反应装置对样品的催化裂化性能进行了评价,对样品ZSM-5、 ZSM-11和ZSM-11-AT的反应物转化率和产物分布进行了对比研究.结果表明, ZSM-11和ZSM-11-AT在烯烃乙烯和丙烯产率方面优于ZSM-5.与ZSM-11相比, ZSM-11-AT的催化性能得到了进一步的提高.     

交联方法对交联聚乙烯结晶行为的影响

研究了硅烷交联聚乙烯和过氧化物交联聚乙烯由于结晶和交联的顺序不同而造成的结晶行为的差异，交联密度相同时，过氧化物交联聚乙烯的结晶度和熔点明显低于硅烷交联聚乙烯，交联聚烯非等温结晶动力学表明：交联前后聚乙烯的Ａｖｒａｍｉ指数ｎ基本不变，交联后，半结晶期ｔ１／２延长、结晶速率常数ＺＣ下降，其中过氧化物交联聚乙烯的变化幅度大于硅烷交联聚乙烯。     

Effect of ZSM-11 crystallinity on its catalytic performance in benzene to phenol oxidation with nitrous oxide

Evolution of ZSM-11 zeolite crystal and pore structure has been studied at 150°C depending on the synthesis time. The amorphous gel was shown to be catalytically inert over the whole induction period, which precedes the crystallization process. The concentration of active sites and the catalytic activity in the oxidation of benzene to phenol is related to the zeolite structure formation and the increasing degree of crystallinity.     

利用双模板剂的多级孔ZSM-11分子筛的合成、表征和催化性能

ZSM-11与ZSM-5分子筛具有相似的孔道结构,通常表现出相似的催化性能,但近年来的研究发现,ZSM-11分子筛在某些反应过程具有明显优于ZSM-5的催化性能,因而逐渐引起科研界和工业界的广泛重视.但受其微孔尺寸的限制,在使用过程中往往容易积碳,并导致快速失活.为此,向微孔体系引入介孔制备多级孔ZSM-11分子筛是一种规避上述问题的有效方式.我们研究组前期已对分子筛进行碱处理脱硅及在该体系中加入CTAB制备多级孔分子筛进行了系统研究.在此基础上本文通过改变介孔模板剂十六烷基三甲基溴化铵(CTAB)和微孔模板剂四丁基溴化铵(TBABr)的摩尔比(R),采用一步法制备了一系列多级孔ZSM-11分子筛材料,并通过多种表征手段对材料的性质进行了系统研究.随着R值的增加,广角XRD测试结果表明,产物的结晶度逐渐下降,同时小角XRD测试结果表明产物中逐渐产生有序介孔相; XRF测试结果表明,产物的总包硅铝比呈上升趋势; SEM表征结果表明,首先棒状纳米晶团聚体形貌的ZSM-11分子筛的晶粒尺寸逐渐降低,随后晶粒之间插入无定形样品,直至最终产物几乎完全为无定形材料构成; TEM图片与上述表征结果一致,样品初始晶格条纹清晰且晶粒边缘规整,随后晶粒边缘开始弯曲不平,接着晶体样品中开始产生有序介孔材料,最终几乎完全变为有序介孔材料.综合上述表征结果和相关文献可推测,该有序介孔材料为类MCM-41材料.另外,我们采用N2物理吸附对材料的织构性质进行了考察,发现随着R值增大,产物的微孔减少,介孔增多.然而TEM结果表明,在类MCM-41产生之前,样品中介孔的增多并非来源于晶内孔,而是来源于晶粒之间的堆积孔,这是由于在合成过程中CTAB胶束嵌入ZSM-11的晶粒之间所导致.合成体系的碱度对产物的物化性质和织构性质也起了非常重要的作用.我们将这个体系与NaOH+CTAB对分子筛进行脱硅后处理体系进行了对比,发现虽然前者只能产生晶间孔而后者可产生晶内孔,但碱度对两者的作用相似,即降低碱度均可导致类MCM-41有序介孔相的产生.此外,还通过NH3-TPD和Py-IR技术对材料的酸性进行了考察.基于上述研究结果,提出了多级孔ZSM-11分子筛的形成机理.随着R值的变化,CTAB分别起了覆盖效应、胶束效应和模板效应.这些效应在合成多级孔ZSM-11分子筛过程中相互协同,同时又与TBABr的结构导向效应相互竞争,进而影响合成产物的孔结构、形貌、酸性以及用于二甲醚和苯烷基化的催化性能.     

润滑油对轮胎主要成分催化裂解行为的影响

本文研究了润滑油对轮胎的重要组成原料:天然橡胶、聚丁二烯橡胶和丁苯橡胶催化裂解行为的影响.研究发现润滑油的加入明显增强了催化剂ZSM-5对聚丁二烯橡胶的催化裂解作用:液体收率从69.0％提高到83.4％,残渣收率从17.0％降至3.2％;润滑油的加入也提高了丁苯橡胶催化裂解的反应速率,液体产物中的轻油组分由67.5％增...     

十元环分子筛在甲醇芳构化反应中催化性能的研究

合成了ZSM-5、ZSM-22、EU-1、MCM-22和ITQ-13具有十元环孔道结构的5种分子筛,研究了分子筛结构、酸性分布等因素对其在甲醇芳构化反应中催化性能的影响。研究表明,不同结构分子筛的形貌、酸性及孔径均存在较大差异,进而影响了其在甲醇制芳烃反应中的催化活性和稳定性。研究的5种分子筛中,ZSM-5表现出最佳的芳构化活性,芳烃收率达34.8%,MCM-22芳烃收率约为21.9%,而其他3种结构的分子筛催化剂基本未表现出甲醇芳构化活性。通过添加具有芳构化性能的Ga物种对ZSM-5和MCM-22进行改性,可显著提升芳烃收率,Ga/ZSM-5上芳烃收率达到40.8%,Ga/MCM-22上芳烃收率可提高到27.1%。另外,采用TG/DTA、GC等方法研究了失活催化剂的积炭情况,发现分子筛结构对积炭量、积炭组成及积炭分布存在显著影响。     

Study of Fourier transform infrared-temperature-programmed desorption of benzene, toluene and ethylbenzene from H-ZSM-5 and H-Beta zeolites

In the present study, an infrared (IR) high temperature cell was used, in combination with a Fourier transform infrared (FTIR) spectrometer for the development of an alternative temperature-programmed desorption (TPD) procedure. Three different adsorbates, i.e., benzene, toluene and ethylbenzene were non-isothermally desorbed from two zeolites H-ZSM-5 and H-Beta. The FTIR-TPD profiles were fitted with the help of the complementary error function. The fitting process was carried out with the help of a computer program which allows us to calculate two parameters, the temperature, T₀ (K) and the temperature range ΔT (K), which, in conjunction with the complementary error function, characterizes the FTIR-TPD profile. Was found that the parameter T₀ is linked with the adsorption energy of the adsorbate in the zeolite and the parameter ΔT was correlated with the transport process of the desorbed molecules inside the zeolites during the desorption process and with the presence of more than one type of adsorption sites. In conclusion, was confirmed that the FTIR-TPD methodology is appropriate for in situ observation of adsorbed molecules on zeolites, and that this technique makes available information concerning the adsorbed state of guest molecules in non-isothermal desorption.     

Effect of ion exchange and regeneration conditions on the catalytic activity of H-ZSM-5 zeolites

The effect of Na⁺ H⁺ ion-exchange conditions on catalytic properties of the resulting H-ZSM-5 zeolites has been investigated. The concentration and mode of addition of the reactant to the exchange medium affect the degree of exchange achieved. During low-temperature conversion of olefins, the H-ZSM-5 zeolites have become rapidly deactivated. Thermal regeneration fully restores their original catalytic properties.

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Na⁺H⁺ --5. . - --5 . .

     

固体酸催化剂对LDPE与PS混合物催化裂解行为的研究

研究ZSM—G5和USY,及新型改性催化剂DeLaZSM-5对LDPE与PS混合聚烯烃的催化裂解行为,与热裂解相比,ZSM-5与DeLaZSM-5使裂解速率增加、残渣收率降低、产品分布变窄,而USY使裂解活性降低,其中De-LaZSM-5对LDPE／PS混合物具有最高的催化裂解活性。     

Studies on the Surface Interaction Between MoO_3 and ZSM-11 Zeolite

A series of Mo-containing ZSM-11 zeolite catalysts has been prepared by calcining mixtures of MoO3 and ZSM-11 zeolite, and studied by using X-ray diffraction and infrared spectroscopy. It has been found that MoO3 can be well dispersed on ZSM-11 zeolite as a surface molybdenum species, and mostly within the zeolite cavities. With increasing the amount of dispersed MoO3, the zeolite framework is destroyed, and the crystallinity of the zeolite decreases. It seems that this perturbation is due to the strong interaction between dispersed MoO3 and zeolite framework.