Phase separation in blends of two homopolymers and a diblock copolymer during film casting

Demixing during film casting of blends of polystyrene, polymethylmethacrylate, and a symmetric diblock copolymer of styrene and methylmethacrylate is discussed. The concentration fluctuations in the homogeneous solutions were calculated in mean field approximation. The structures in the homogeneous and demixed solutions and in the dry films were measured by small-angle x-ray scattering, and the morphologies of the dry films were characterized by transmission electron microscopy. The structure of the dry blends is evidently already pre-formed in solution.     

Non‐equilibrium phase behavior of diblock copolymer melts and binary blends in the intermediate segregation regime

The phase behavior of intermediately segregated (χN = 45) poly(ethylene)‐poly(ethylethylene) (PE–PEE) diblock copolymers and PE–PEE binary blends are characterized using transmission electron microscopy and small‐angle X‐ray scattering. Surprisingly, the preparation‐dependent, nonequilibrium phase behavior can be overwhelming even at this degree of segregation. A pure diblock with a poly(ethylene) volume fraction of f_PE = 0.46 exhibited coexisting lamellae and perforated layers when prepared using a precipitation technique, but contained only the lamellar morphology when solvent cast. This preparation dependence was more dramatic in binary diblock copolymer blends with average compositions of 〈f_PE〉 = 0.44, 0.46, and 0.48. Precipitated blends exhibited a microphase separated structure that was disordered and bicontinuous; however, solvent cast samples exhibited either a cylindrical, coexisting cylindrical and lamellar, or lamellar morphology. This nonequilibrium behavior is attributed to the high degree of segregation and the proximity to the cylinder/lamellae phase boundary. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2229–2238, 1999     

On the microphase separation kinetics of symmetric diblock copolymers

Time-resolved small-angle x-ray scattering studies were performed on symmetric diblock copolymers of polystyrene and poly(methyl methacrylate), P(S-b-MMA). Freeze-dried powders of P(S-b-MMA) having a molecular weight of 8.4×10⁴ were rapidly heated to temperatures above the glass transition temperature to initiate the microphase separation. The microphase separation process was found to consist of a rapid, local microphase separation followed by a long-term coarsening process. The period characterizing the lamellar microphase separated structure was found to increase initiallv and then saturate at longer times. These results are discussed in light of recent theoretical developments.In celebration of his 65th birthday, this article is dedicated to Prof. E. W. Fischer whose methodic and thorough approach to research has been and continues to be a model for us to follow. Es freut mich, daß ich mit Herrn Fischer gearbeitet habe. Ich habe vieles von ihm gelernt. Ich hoffe, daß auch ich so fleißig sein werde, wenn ich so jung bin wie er.     

Ellipsometry as a probe of crystallization in binary blends of a sphere‐forming diblock copolymer

Ellipsometry is used to measure the crystallization and melting temperature of a bidisperse blend of a crystalline‐amorphous diblock copolymer. Binary blends of sphere‐forming poly(butadiene‐ethylene oxide) (PB‐PEO) of two different molecular weights are prepared. The two PB‐PEO diblocks that are used share the same amorphous majority PB block length but different crystalline PEO minority block length. As the concentration of higher molecular weight diblock in the blend is increased, the size of the PEO spherical domains swell, providing access to the full range of domain sizes between the limits of the two neat diblock components. The change in domain size is consistent with a monotonic change in both the crystallization and melting temperatures. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Effect of chain blockiness on the phase behavior of ethylene‐octene copolymer blends

New challenges and opportunities for polyolefin blends arise from the recent introduction of olefin block copolymers (OBCs). In this study, the effect of chain blockiness on the miscibility and phase behavior of ethylene‐octene (EO) copolymer blends was studied. Binary blends of two statistical copolymers (EO/EO blends) that differed in comonomer content were compared with blends of an EO with a blocky EO copolymer (EO/OBC blends). The blends were rapidly quenched to retain the phase morphology in the melt and the phase volumes were obtained by atomic force microscopy (AFM). Two EOs of molecular weight about 100 kg/mol were miscible if the difference in octene content was less than about 10 mol % and immiscible if the octene content difference was greater than about 13 mol %. The blocky nature of the OBCs reduced the miscibility and broadened the partial miscibility window of the EO/OBC blends compared with the EO/EO blends. The EO/OBC blends were miscible if the octene content difference was less than 7 mol % and immiscible above 13 mol % octene content difference. It was also found that the phase behavior of EO/OBC blends strongly depended on blend composition even for constituent polymers of about the same molecular weight. Significantly more demixing was observed in an OBC‐rich blend (EO/OBC 30/70 v/v) than in an OBC‐poor blend (EO/OBC 70/30 v/v). An interpretation based on extractable fractions of the OBC described the major features of the EO/OBC (30/70 v/v) blends. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1554–1572, 2009     

High‐throughput characterization of pattern formation in symmetric diblock copolymer films

Surface‐pattern formation in thin block copolymer films was investigated by utilizing a high‐throughput methodology to validate the combinatorial measurement approach and to demonstrate the value of the combinatorial method for scientific investigation. We constructed measurement libraries from images of subregions of block copolymer films having gradients in film thickness and a range of molecular mass, M. A single gradient film covers a wide range of film morphologies and contains information equivalent to a large number of measurements of films having a fixed thickness, h. Notably, the scale of the surface patterns is generally much larger than the molecular dimensions so that the interpretation of the patterns is more subtle than ordering in bulk block copolymer materials, and there is no predictive theory of this type of surface‐pattern formation. We observed a succession of surface patterns that repeat across the film with increasing h [extended smooth regions, regions containing circular islands, labyrinthine (“spinodal”) patterns, holes, and smooth regions again]. The extended smooth regions and the labyrinthine patterns appear to be novel features revealed by our combinatorial study, and these patterns occurred as bands of h that were quantized by integral multiples of the bulk lamellar period, L_o. The magnitude of the height gradient influenced the width of the bands, and the smooth regions occupied an increasing fraction of the film‐surface area with an increasing film gradient. The average size of the spinodal patterns, λ, was found to scale as λ ～ L or λ ～ M^?1.65 and reached a limiting size at long annealing times. The hole and island features had a size comparable to λ, and their size likewise decreased with increasing M. The smooth regions were attributed to an increase in the surface‐chain density in the outer brushlike block copolymer layer with increasing h, and the scaling of λ with M was interpreted in terms of the increasing surface elasticity with M. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2141–2158, 2001     

Morphology re-entry in asymmetric PS-PI-PS' triblock copolymer and PS homopolymer blends

Here, we report the morphology variation in a series of PS-b-PI-b-PS' asymmetric triblock copolymer and PS homopolymer (hPS) blends, where PS' and PS are polystyrene blocks with a molecular weight ratio of approximately 0.11 and PI is poly(isoprene). We find that adding a small amount of hPS results in significant order–order transition (OOT) boundary deflection toward higher PS volume fractions f_PS, which is accompanied by morphology re-entry. For example, the neat triblock copolymer with a PS + PS' volume fraction of f_PS = 0.38 exhibits a lamellar microphase; adding a small amount of hPS reverts the morphology into a hexagonal phase with PS cylinders, while further increasing the hPS fraction leads to normal OOTs from PS cylinders to lamellae, to PI cylinders and finally to spheres. The morphology variation reported here is significantly different from that reported in binary blends of diblock or symmetric triblock copolymer with homopolymer. While the domain features of the LAM structure can be correctly reproduced by self-consistent field theory (SCFT), the observed morphology re-entry is absent in the theoretical SCFT phase diagram. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016, 54, 169–179     

Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends

Symmetric polystyrene (PS)–poly(dimethylsiloxane) (PDMS) diblock copolymers were mixed into a 20% dispersion of PDMS in PS. The effect of adding the block copolymer on the blend morphology was examined as a function of the block copolymer molecular weight (M_n,bcp), concentration, and viscosity ratio (η_r). When blended together with the PS and PDMS homopolymers, most of the block copolymer appeared as micelles in the PS matrix. Even when the copolymer was preblended into the PDMS dispersed phase, block copolymer micelles in the PS matrix phase were observed with transmission electron microscopy after mixing. Adding 16 kg/mol PS–PDMS block copolymer dramatically reduced the PDMS particle size, but the morphology, as examined by scanning electron microscopy, was unstable upon thermal annealing. Adding 156 kg/mol block copolymer yielded particle sizes similar to those of blends with 40 or 83 kg/mol block copolymers, but only blends with 83 kg/mol block copolymer were stable after annealing. For a given value of M_n,bcp, a minimum PDMS particle size was observed when η_r ～ 1. When η_r = 2.6, thermally stable, submicrometer particles as small as 0.6 μm were observed after the addition of only 3% PS–PDMS diblock (number‐average molecular weight = 83 kg/mol) to the blend. As little as 1% 83 kg/mol block copolymer was sufficient to stabilize a 20% dispersion of 1.1‐μm PDMS particles in PS. Droplet size reduction was attributed to the prevention of coalescence caused by small amounts of block copolymer at the interface. The conditions under which block copolymer interfacial adsorption and interpenetration were facilitated were explained with Leibler's brush theory. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 346–357, 2002; DOI 10.1002/polb.10098     

Morphology and mechanical properties of binary triblock copolymer blends

The influence of the morphology on the mechanical properties of binary styrene–butadiene (SB) triblock copolymer blends of a thermoplastic block copolymer and a thermoplastic elastomer (TPE) with different molecular architectures was studied with bulk samples prepared from toluene. Both block copolymers contained SB random copolymer middle blocks, that is, the block sequence S–SB–S. The two miscible triblock copolymers were combined to create a TPE with increased tensile strength without a change in their elasticity. The changes in the equilibrium morphology of the miscible triblock copolymer blends as a function of the TPE content (lamellae, bicontinuous morphology, hexagonal cylinders, and worms) resulted in a novel morphology–property correlation: (1) the strain at break and Young's modulus of blends with about 20 wt % TPE were larger than those of the pure thermoplastic triblock copolymer; (2) at the transition from bicontinuous structures to hexagonal structures (～35 wt % TPE), a change in the mechanical properties from thermoplastic to elastomeric was observed; and (3) in the full range of wormlike and hexagonal morphology (60–100 wt % TPE), elastomeric properties were observed, the strength greatly increasing and high‐strength elastomers resulting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 429–438, 2005     

Investigation of the micromechanical deformation behavior of styrene–butadiene star block copolymer/polystyrene blends with high‐voltage electron microscopy

The deformation behavior of blends consisting of a styrene–butadiene star block copolymer and a polystyrene homopolymer was studied by high‐voltage electron microscopy with a tensile device. The mechanical properties and micromechanical deformation mechanisms in the star block copolymer/polystyrene blends were directly influenced by their morphology. Although the pure block copolymer deformed in a very unequal manner (because of a thin‐layer‐yielding mechanism) and revealed no local deformation zones, a transition to the formation of crazelike zones was observed in the blends. This transition in the deformation mechanisms was correlated to the abrupt change in the macroscopic strain at break of the injection‐molded specimens. At lower contents of added polystyrene, a craze‐stopping mechanism was observed, whereas the blends with higher polystyrene contents demonstrated crazing like that in pure polystyrene. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1157–1167, 2003     

The role of polydispersity in the lamellar mesophase of model diblock copolymers

High-resolution small angle X-ray scattering (SAXS) measurements were performed on two series of poly(ethylene-alt-propylene)-b-poly(D ,L -lactide) (PEP-PLA) diblock copolymer materials exhibiting differences in the widths of the poly(D, L -lactide) block molecular mass distributions as measured by their polydispersity indices (PDI_PLA). At symmetric compositions of PEP-PLA (f_PLA ≈ 0.5), all SAXS data were successfully fit to an established model describing the small angle scattering from lamellar mesostructures. According to this model, the increase in the PDI_PLA negligibly affected the amount of lattice disorder. The apparent asymmetry of the poly(ethylene-alt-propylene)-block lamellae (ϕ), also determined by the fitting procedure, were more substantially affected; increasing the PDI_PLA resulted in a decrease in ϕ. At asymmetric compositions of PEP-PLA (f_PLA ≈ 0.67), only the data at the highest values of the PDI_PLA could be reasonably fit to this model. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3386–3393, 2007     

Effect of selected structural parameters of styrene–butadiene block copolymers on their compatibilization efficiency in polystyrene/polybutadiene blends

The effects of the block length and block number of linear styrene–butadiene (S–B) block copolymers on their compatibilization efficiency in blending polystyrene with polybutadiene were studied. For this purpose, two sets of model S–B copolymers and both homopolymers were prepared by anionic polymerization. Diblocks, triblocks, or pentablocks of S–B copolymers were blended with these homopolymers, and the structures and some end‐use properties of the blends were determined. The supramolecular structure (determined by small‐angle X‐ray scattering), morphology (determined by transmission and scanning electron microscopy), and stress‐transfer characteristics (impact and tensile strengths) of the blends were chosen as criteria for the compatibilization efficiency of the copolymers used. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2612–2623, 2002     

Synthesis and self‐assembly of highly incompatible polybutadiene–poly(hexafluoropropylene oxide) diblock copolymers

A versatile coupling reaction for the preparation of polybutadiene–poly‐(hexafluoropropylene oxide) (BF) diblock copolymers is described. Six diblock copolymers with different block lengths were characterized by nuclear magnetic resonance spectroscopy and size exclusion chromatography; all six had total molecular weights below 15,000. Microphase separation of the block copolymers in the bulk state was established by small‐angle X‐ray scattering (SAXS) and differential scanning calorimetry. SAXS data suggest that the diblocks are characterized by an unusually large Flory‐Huggins interaction parameter, χ, on the order of 10. However, extraction of χ from the order–disorder transition gave large (order 1) but significantly different values, thereby suggesting that these copolymers are too small and too strongly interacting to be described by block copolymer mean‐field theory. Dynamic light scattering was used to analyze dilute solutions of the title block copolymers in four selective organic solvents; the sizes of the micelles formed were solvent dependent. The micellar aggregates were large and nonspherical, and this is also attributed to the high degree of incompatibility between the two immiscible blocks. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3685–3694, 2005     

Simulation of local ion transport in lamellar block copolymer electrolytes based on electron micrographs

A method is presented to relate local morphology and ionic conductivity in a solid, lamellar block copolymer electrolyte for lithium batteries, by simulating conductivity through transmission electron micrographs. The electrolyte consists of polystyrene‐block‐poly(ethylene oxide) mixed with lithium bis(trifluoromethanesulfonyl) imide salt (SEO/LiTFSI), where the polystyrene phase is structural phase and the poly(ethylene oxide)/LiTFSI phase is ionically conductive. The electric potential distribution is simulated in binarized micrographs by solving the Laplace equation with constant potential boundary conditions. A morphology factor, f, is reported for each image by calculating the effective conductivity relative to a homogenous conductor. Images from two samples are examined, one annealed with large lamellar grains and one unannealed with small grains. The average value of f is 0.45 ± 0.04 for the annealed sample, and 0.37 ± 0.03 for the unannealed sample, both close to the value predicted by effective medium theory, 1/2. Simulated conductivities are compared to published experimental conductivities. The value of f_Unannealed/f_Annealed is 0.82 for simulations and 6.2 for experiments. Simulation results correspond well to predictions by effective medium theory but do not explain the experimental measurements. Observation of nanoscale morphology over length scales greater than the size of the micrographs (～1 μm) may be required to explain the experimental results. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 266–274     

Urea hard segment morphology in flexible polyurethane foam

A series of flexible polyurethane slabstock foam samples were prepared with varying water content and studied using transmission electron microscopy (TEM), video-enhanced optical microscopy (VEM), and small-angle X-ray scattering (SAXS). A new TEM sample preparation technique was developed in which the foam is impregnated with water, frozen, and microtomed, and the polyether soft segment is selectively degraded in the electron beam. Structures of two size scales were detected. A texture with grains (“urea aggregates”) 50–200 nm in size was imaged using both VEM and low-magnification TEM for foams with formulations containing more than 2 pphp water. For the first time, images of urea hard segment microdomains in polyurethane foam (approximately 5 nm in size) were obtained using high-magnification TEM. A microdomain spacing of approximately 6–8 nm was estimated from the SAXS scattering profiles. Glycerol was added to one of the formulations in order to modify the urea microphase separation and to give insight into morphology development in molded polyurethane foam systems. No structure was observed in low-magnification TEM images of the glycerol-modified foam, although smaller structures (hard segments) were detected at high magnification and by SAXS. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 573–581, 1998     

Temperature‐dependent location of a weakly segregated block copolymer in binary blends of block copolymers

The phase behaviors of binary blends of poly(styrene‐b‐butadiene) block copolymers were investigated by a small‐angle X‐ray scattering technique. The blends were composed of weakly segregated one in a random micellar phase and the other in a cylindrical phase with similar molecular weights and complementary volume fractions. Morphologies, domain spacings, and order–disorder transition temperatures of the blends indicated that the junctions of the constituent block copolymers share the interface at low temperatures. The domain spacing decreased as temperature increased in a blend with a small amount of the weakly segregated block copolymer. In the cases of the blends with a large amount of the weakly segregated constituent, domain spacing increased with increasing temperature. These results implied that some of the weakly segregated block copolymer moved from the interface to one microdomain at higher temperatures. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 470–476     

Microdomain morphology of lamella‐forming diblock copolymer confined in a thin film

We report the self‐consistent field theory (SCFT) of the morphology of lamella‐forming diblock copolymer thin films confined in two horizontal symmetrical/asymmetrical surfaces. The morphological dependences of thin films on the polymer‐surface interactions and confinement, such as film thickness and confinement spatial structure, have been systematically investigated. Mechanisms of the morphological transitions can be understood mainly through the polymer‐surface interactions and confinement entropy, in which the plat confinement surface provides a surface‐induced effect. The confinement is expressed in the form of the ratio D/L₀, here D is film thickness, and L₀ is the period of bulk lamellar‐structure. Much richer morphologies and multiple surface‐induced morphological transitions for the lamella‐forming diblock copolymer thin films are observed, which have not been reported before. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1–10, 2009     

Thermally reversible nanostructured thermosetting blends modified with poly(ethylene-b-ethylene oxide) diblock copolymer

The main aim of this research was the generation of new intelligent materials, in this case thermoreversible material, based on epoxy matrix modified with semi-crystalline block copolymers. In this study, the epoxy system based on a diglycidyl ether of bisphenol-A (DGEBA), was cured with a stoichiometric amount of an aromatic amine hardener, 4,4’-methylene bis (3-chloro-2,6-diethylaniline) (MCDEA). A diblock copolymer of polyethylene-b-poly(ethylene oxide) (PEOE) was used as self-assembly agent. Optical properties of the samples modified by addition of PEOE were studied by using transmission optical microscope (TOM) equipped with a hot stage. Additionally, morphology generated in the sample was studied by atomic force microscopy (AFM).     

Morphology and micromechanical behaviour of styrene/butadiene block copolymers and their blends with polystyrene

The correlation between the morphology and the deformation mechanism in styrene/butadiene block copolymers having modified architecture and in blends with homopolymer polystyrene (hPS) was studied. It was demonstrated that the morphology formation in the block copolymers is highly coupled with their molecular architecture. In particular, the micromechanical behaviour of a star block copolymer and its blends with polystyrene was investigated by using electron microscopy and tensile testing. A homogeneous plastic flow of polystyrene lamellae (thin layer yielding) was observed if the lamella thickness was in the range of 20 nm. The deformation micromechanism switched to the formation of craze-like deformation zones when the average PS lamella thickness changed to about 30 nm and more.     

Equilibrium structure of hydrogen-bonded polymer blends

Deuterium-labeled polystyrene modified by random distributions of the comonomer p-(1,1,1,3,3,3-hexaflouro-2-hydroxyisopropyl)-α-methyl-styrene [DPS(OH)] has been blended with poly(butyl methacrylate) (PBMA) and studied with small-angle neutron scattering (SANS). Miscibility is induced via hydrogen bonding between the DPS(OH) hydroxyl group and PBMA carbonyl groups. The data suggest that the nature of the miscible-phase structure in these blends differs from that of the usual homopolymer blends at small scattering angles, which we attribute to the short-range site specific nature of the hydrogen bond interaction. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2745–2750, 1998