Modeling emulsion polymerization stabilized by polymerizable surfactants

A mathematical model for seeded emulsion polymerization stabilized with polymerizable surfactants (surfmers) was developed. The model accounts for the main features of the process and provides information about surfmer conversion as well as surfmer burying inside the polymer particles. The model was validated by comparing its predictions with the experimental results for the effect of particle size, surface properties of the surfmer, and type of initiator on surfmer conversion. The effect of surfmer reactivity on surfmer incorporation to the polymer backbone is also discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 585–595, 2001     

Reactive surfactants in heterophase polymerization: Colloidal properties,film‐water absorption,and surfactant exudation

In this article the results obtained with latexes prepared by emulsion polymerization with a conventional surfactant and a polymerizable surfactant (surfmer) are presented. For this study, well‐defined styrene‐butylacrylate latexes with a conventional nonreactive surfactant (sodium dodecyl sulfate) and a maleate diester surfmer, of which films can be easily cast, were used. The latex with the surfmer was prepared following a surfmer addition strategy to maximize the amount of surfmer bound to the particle surface, and not buried in the particle interior. The latex properties in terms of mechanical stability, film‐water absorption, and film‐surfactant exudation were assessed and compared. The mechanical stability and water‐absorption properties of the latex prepared with surfmer were better than those of the latex with sodium dodecyl sulfate. Additionally, by using a surfmer the surfactant migration to the film‐substrate and film‐air interfaces can be inhibited. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2994–3000, 2002     

Comparative study of classical surfactants and polymerizable surfactants (surfmers) in the reversible addition–fragmentation chain transfer mediated miniemulsion polymerization of styrene and methyl methacrylate

Cationic and anionic amphiphilic monomers (surfmers) were synthesized and used to stabilize particles in miniemulsion polymerization. A comparative study of classical cationic and anionic surfactants and the two surfmers was conducted with respect to the reaction rates and molecular weight distributions of the formed polymers. The reversible addition–fragmentation chain transfer process was used in the miniemulsion polymerization reactions to control the molecular weight distribution. The reaction rates of the surfmer‐stabilized miniemulsion polymerization of styrene and methyl methacrylate were similar (in most cases) to those of the classical‐surfactant‐stabilized miniemulsion polymerizations. The final particle sizes were also similar for polystyrene latexes stabilized by the surfmers and classical surfactants. However, poly(methyl methacrylate) latexes stabilized by the surfmers had larger particle sizes than latexes stabilized by classical surfactants. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 427–442, 2006     

Synthesis,characterization, and utilization of itaconate‐based polymerizable surfactants for the preparation of surface‐carboxylated polystyrene latexes

Two polymerizable surfactants (surfmers), namely, monododecyl itaconate (MDDI) and monocetyl itaconate (MCI), were synthesized by reacting itaconic anhydride with 1‐dodecanol and cetyl alcohol, respectively. A series of uncrosslinked and crosslinked surface‐carboxylated latexes were prepared from styrene and styrene–divinylbenzene, respectively, using varying amounts of these two surfmers. The latexes were characterized by gravimetry, dynamic light scattering, and conductometric titration in order to obtain the conversion, particle size distribution, and concentration of surface carboxyl groups, respectively. The size of latex varied between 41–72 nm and was seen to depend inversely on the surfmer concentration. In the case of the soluble polystyrene latexes, solution ¹H NMR spectra provided conclusive evidence for surfmer incorporation into the polymer chain. Comparison of the incorporation levels determined by NMR with the surface carboxylic acid concentrations in the latexes, determined by conductometric titrations, revealed that the majority of the surfmers, as ancticipated, were present on the latex surface. The study of the stability of the latexes to varying salt concentrations clearly demonstrated that the smaller‐size latexes having higher surface carboxyl group density exhibited far improved stability when compared with the larger‐size ones having lower surface carboxyl group density. Similarly, enhanced freeze‐thaw stability was also observed for the smaller‐size latexes. MCI‐based latexes exhibited marginally improved stability compared with those prepared using MDDI, which again seems to be because of the higher surface functional group density in the former. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3257–3267, 2005     

Synthesis and characterization of new cationic quaternary ammonium polymerizable surfactants

Two new polymerizable surfactants (surfmers), (11-acryloyloxyundecyl)dimethylethylammonium bromide (ethyl surfmer) and (11-acryloyloxyundecyl)dimethyl(2-hydroxyethyl)ammonium bromide (hydroxyethyl surfmer), were synthesized and characterized. The binary phase diagrams of both surfmer/water systems are described. Both surfmers can form isotropic solutions and lamellar lyotropic liquid crystalline phases. The hydroxyethyl surfmer/water system forms a lamellar phase for weight concentrations of surfmer between 70 and 90% relative to between 75 and 85% for the ethyl surfmer/water system. The differences in the self assembly of these surfmers were attributed to the ability of hydroxyethyl surfmer to form hydrogen bonds (between two head groups and with water), whereas no such interactions can occur with the ethyl surfmer system.     

Maleic diamide polymerizable surfactants. Applications in emulsion polymerization

A series of new polymerizable non-ionic and ionic surfactants (surfmers) with amides groups on both sides of the C=C double bonds have been prepared upon reaction of maleic isoimide carrying a long alkyl chain (or a benzyl group) with a hydrophilic amine derivative. Their critical micellar concentration (CMC) was measured with a surface tensiometer. They have been engaged in batch emulsion polymerization of styrene, and semi-batch seeded copolymerization of styrene and butyl acrylate, giving stable latexes during the polymerization process, and upon extraction with ethanol, showing a high rate of incorporation at the particle surface. However these surfmers do not confer good steric stabilization properties, which may be expected from the use of non-ionic surfactants. To cite this article: I. Klimenkovs et al., C. R. Chimie 6 (2003).     

Reactive surfactants in heterophase polymerization for high performance polymers

 A variety of nonionic reactive surfactants have been prepared from block copolymer precursors. These precursors are formed from a commercially available polyoxyethylene glycol monomethylether as the hydrophilic sequence of the surfactant; this product is used as initiator of ring opening anionic polymerization of butylene oxide. Finally the reactive surfactants are obtained after proper functionalization of the precursor. The reactive surfactants are an inisurf with an asymmetric azo compound, a transurf with a thiol group, and a few surfmers with acrylic, methacrylic, styrenic and α-methyl styrenic reactive groups. These compounds have been engaged in styrene emulsion or dispersion polymerization. Several of them have been found to be useful for preparing stable latices. Received: 22 July 1997 Accepted: 11 December 1997     

Synthesis of core-shell composites using an inverse surfmer

Anilinium dodecylsulfate was prepared from aniline and sodium dodecylsulfate. The critical micellar concentration of the salt was determined using electrical conductimetry, which revealed that the change of countercation, sodium by anilinium, reduced the critical micellar concentration with respect to the conventional counterpart, sodium dodecylsulfate. The anilinium dodecylsulfate was used as the surfmer in the synthesis of polystyrene/polyaniline core-shell composites, first performing as the surfactant to stabilize the emulsion polymerization of styrene, and later as the monomer to synthesize polyaniline via oxidative polymerization. Here, the surfmer function was directed toward the external phase instead of to the internal phase, as with conventional surfmers with carbon-carbon double bonds. Consequently, the term inverse surfmer is proposed. Analyses of its composite microstructure using electron microscopy and thermogravimetric analysis confirmed the core-shell arrangement.     

Dispersion polymerization of styrene in alcohol media: Effect of initiator concentration,solvent polarity,and temperature on the rate of polymerization

The effects of three different variables (initiator concentration, polarity of the solvent and reaction temperature) on the rate of dispersion polymerization of styrene in alcohols have been investigated. It was found that the rate of polymerization increases with the initiator (AIBN) concentration at the 0% conversion level and becomes independent of it at higher monomer conversions. More significant was the result that the rate was also found to increase with solvent polarity. This is consistent with thermodynamic equilibrium calculations which account for the partitioning behavior of monomer and solvent in both the solution and the particle phases. The results further suggest the existence of two different kinetic regions: one at low conversions, where the reaction takes place primarily in the solution phase, and one at high conversions, where the reaction takes place primarily in the particle phase. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2907–2915, 1997     

The use of selected acrylate and acrylamide-based surfmers and polysoaps in the emulsion polymerization of styrene

Polymerizable surfactants (surfmers) 12-acryloyloxy-dodecanoic acid and 11-acrylamidoundecanoic acid and their respective sodium salts were prepared and then polymerized to form their corresponding oligomers using reversible addition-fragmentation chain transfer (RAFT). Different concentrations of both the surfmers, their sodium salts, and their RAFT oligomers were used as polysoaps in the emulsion polymerization of styrene. Stabilities of the pre-emulsions before polymerization were determined and compared. After polymerization, particle sizes and polydispersities of the resulting polystyrene latices were determined. Sodium dodecyl sulfate (SDS) was used as a reference surfactant to compare the particle sizes and stabilities of the pre-emulsions prepared using surfmers and polymeric surfactants (polysoaps) as particle stabilizers. Emulsion polymerization of styrene using these surfmers and polysoaps all led to latices which were stable for a period of more than six months, as indicated by constant particle sizes, whereas latices prepared using the conventional surfactant, SDS, were not as stable.     

Reactive surfactants in heterophase polymerization. XXV. Core–shell lattices stabilized with a mixture of maleic anionic and styrenic nonionic surfactants

Core–shell lattices with a polystyrene core and a polystyrene/butyl acrylate shell with more than 40% solid contents were produced using a combination of sodium dodecyl maleate hemiester as anionic surfactant and styrenic block copolymer of butylene oxide and ethylene oxide as nonionic surfactant. Stable lattices able to resist rather high concentrations of electrolytes can be obtained, provided a careful protocol of the addition of surfactants is used. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2251–2262, 1999     

On the optimal surfmer addition profile in emulsion polymerisation

In this work, the optimal surfmer feeding profile for stabilizing a high-solid-content acrylic latex with a non-ionic alkenyl functional ^TMMaxemul 5011 was calculated. For this purpose, the model developed by de la Cal and Asua (J. Polym. Sci., Part A: Polym. Chem. 39 (2001) 585) was used. It was observed that, in spite of the low reactivity of the surfmer, it was possible to increase substantially the surfmer conversion using an optimal surfmer addition policy. To cite this article: E. Aramendia et al., C. R. Chimie 6 (2003).     

Effect of sulfonated 3-pentadecyl phenyl acrylate as surfmer in the emulsion polymerization of styrene: synthesis and polymer properties

In this work, the evaluation of a newly developed anionic polymerizable surfactant (surfmer), viz., sulfonated 3-pentadecyl phenyl acrylate, in the emulsion polymerization of styrene and its effect on the polymer properties is reported. The results were compared with the commercially available non-reactive anionic surfactant sodium lauryl sulfate. The surfmer has a low critical micellar concentration value of 40.11 mg/L (8.7?×?10^?5?mol/L) in comparison to 2,400 mg/L (8.28?×?10^?3?mol/L) for sodium dodecyl sulfate. Nanosized polystyrene dispersions with varying concentration of this surfmer were prepared and characterized for conversion, particle size, and size distribution at a fixed monomer/water ratio of 0.1. The particle radii decreased from 560 nm for the surfactant-free dispersions to 45 nm for the dispersion with 2.3 mol% surfmer. Increasing surfmer content above this concentration did not further affect the particle size but increased the width of the particle size distribution. Transmission electron microscopy results along with particle size data show that with increasing surfmer content the particle size distribution broadens, and film formation is facilitated. The microstructure analysis of the copolymers using infrared and ¹H-NMR spectroscopy confirms that the surfmer is chemically attached to the polymer chains. The effect of the ionic sulfonate groups and the alkyl chains of the surfmer moieties on the polymer properties have been studied through measurement of dilute solution viscosity and thermal and viscoelastic properties. These results indicate that the behavior of surfmer-containing polymers resembles that of plasticized ionomers.     

Synthesis of well-defined polychlorostyrenes by living radical polymerization with 4-methoxy-2,2,6,6-tetramethylpiperidine-1-oxyl

Radical polymerization of 2-, 3-, and 4-chlorostyrenes (ClSts) was investigated with benzoyl peroxide (BPO) as an initiator, in the presence of 4-methoxy-2,2,6,6-tetramethylpiperidine-1-oxyl (MTEMPO). The polymerization was performed in bulk for 3.5 h at 95°C and then continued for a defined time at 125°C to give the corresponding poly(ClSt)s with narrow polydispersity in high yield. It was found that the polymerization proceeded in accordance with a living mechanism in all cases, because the molecular weight of the resulting polymers was proportional to the conversion, and inversely proportional to the initial concentration of MTEMPO. Furthermore, the polymers obtained from 2- and 3-ClSts quantitatively act as initiators for the polymerization in the living radical manner, of styrene to give the corresponding block copolymers, except for poly(4-ClSt). The thermal stability of the living poly(ClSt)s was found to decrease in the order of 2- > 3- > 4-ClSt on the basis of the results of their postpolymerizations. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2371–2378, 1997     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

Effect of the number of seed polymer particles on the kinetic behavior of the seeded emulsion copolymerization of styrene and acrylamide

The seeded emulsion copolymerizations of styrene and acrylamide were carried out at 50°C using polystyrene latex particles as the seed and potassium persulfate as the initiator, respectively. It was found that the change in the number of seed particles initially charged causes a drastic change in the kinetic behavior of this seeded emulsion copolymerization system: when the number of seed particles initially charged was less than a certain critical value, both styrene and acrylamide started polymerization from the beginning of the reaction. However, when the number of seed particles was higher than this critical value, an apparent induction period suddenly emerged only for acrylamide polymerization, that is, acrylamide did not start polymerization until the styrene conversion exceeded around 75%, while the styrene polymerization started and continued very smoothly from the beginning of the reaction. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2689–2695, 1997     

Design, synthesis, and miniemulsion polymerization of new phosphonate surfmers and application studies of the resulting nanoparticles as model systems for biomimetic mineralization and cellular uptake

Heterophase polymerizations have gained increasing attention in the past decades, especially as the decoration and functionalization of the particle surface for further applications gets more and more into focus. One promising approach for the functionalization exclusively on the particle surface is the use of surfmers (surfactant and monomer). Herein, we present the synthesis of a new family of surfmers and their use for decorating nanoparticles with phosphonate groups through miniemulsion polymerization. Furthermore the synthesis of a dye-labeled functional surfmer provided an elegant manner to evaluate and get deeper insights about its copolymerization. Additionally, potential applications of the synthesized particles in biological studies as well as their use as template for biomimetic mineralization are presented.     

Synthesis and radical polymerization of 2-vinyldibenzothiophene

A monomer having dibenzothiophene moiety, 2-vinyldibenzothiophene (1), was prepared by the Ni-catalyzed cross-coupling reaction of vinyl bromide with the Grignard reagent of 2-bromodibenzothiophene. The radical homopolymerization of 1 and the copolymerization with styrene were carried out at 60°C in toluene (1.0M) for 20 h using AIBN (5 mol %) as an initiator to obtain the corresponding polymers in high yields. Thermal analyses of the copolymers showed that both 10% weight loss and glass transition temperatures increase when increasing the content of 1 unit. The monomer reactivity ratio was evaluated as r₁ = 2.55 (1) and r₂ = 0.16 (styrene). © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2813–2819, 1997     

Functionalization of Hydrogels Based on N-Isopropyl-acrylamide and Cationic Surfactant Monomers upon Electrostatic Self-Assembly

Summary: Positively charged copolymer hydrogels based on N-isopropyl-acrylamide (NiPAAm) and a cationic surfactant monomer (surfmer) were functionalized upon electrostatic self-assembly of functional organic or inorganic complex counterions in the gel. As cationic surfmers 11-acryloylundecyltrimethylammonium bromide (AUTMAB) or 11-methacryloyl-undecyltrimethylammonium bromide (MUTMAB) were used. The hydrogels were prepared from a micellar aqueous solution of the surfmer and NiPAAm either upon ⁶⁰Co-gamma irradiation, or upon chemical cross-linking using methylenebisacrylamide as cross-linker and 1,4-diaminobutane as accelerator. Electrostatic self-assembly was facilitated utilizing the thermoresponsive swelling and shrinking of the hydrogel. Several examples of gel functionalization are described such as in-situ preparation of Prussian Blue and Pd⁰ nanoparticles, and induction of fluorescent properties. The catalytic activity of the palladium-containing gel was studied by investigating the reduction of 4-nitrophenol (4-NP) with sodium borohydride as a model reaction. Fluorescent gels can be prepared upon exchange of bromide against 1-pyrenesulfonate ions in the gel.     

Role of the nonionic surfactant Triton X-405 in emulsion polymerization. I. Homopolymerization of styrene

The emulsion polymerization of styrene was studied using the nonionic surfactant Triton X-405 (octylphenoxy polyethoxy ethanol). Two separate nucleation periods were noted in these polymerizations resulting in bimodal final latex particle size distributions. The partitioning of the surfactant between the phases was found to play the major role in determining the nucleation mechanism(s) in these polymerizations. Although the total concentration of the emulsifier was always added at a level above its critical micelle concentration (CMC) based on the water phase in the recipe, it was found that the portion of the surfactant initially present in the aqueous phase was below its CMC due to the partitioning. This CMC was also found to increase with increasing total surfactant because the distribution of the surfactant (varying ethylene oxide chain length) depended on the partitioning between the phases. Under these conditions, the first of the two nucleation periods was attributed to homogeneous nucleation, while the second was attributed to micellar nucleation. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3813–3825, 1997