Interface characterization in latex blend films by fluorescence energy transfer

Immiscible polymer blend films were formed by air drying aqueous dispersions containing mixtures of a high-T_g latex, poly(methyl methacrylate), and a film-forming low-T_g latex, poly(butyl methacrylate-co-butyl acrylate). Fluorescence energy transfer experiments were used to characterize the interfaces in these films, in which one component was labeled with a donor dye and the other with an acceptor. The quantum efficiency of energy transfer (Φ_ET) between the donors and acceptors is influenced by the interfacial contact area between the two polymer phases. As the amount of soft component in the blend is increased, Φ_ET approaches an asymptotic value, consistent with complete coverage of the hard polymer surface with soft polymer. This limiting extent of energy transfer is very sensitive to the total surface area in the film, with correspondingly more energy transfer at constant volume fraction for small hard particles. Some of the details of the energy transfer are revealed through a fluorescence lifetime distribution analysis. The presence of ionic surfactant (sodium dodecyl sulfate) in the dispersion from which the latex blend film is prepared reduces the cross-boundary energy transfer by 30%, which implies that in these films the surfactant decreases the interfacial contact. After annealing the surfactant-free blends above 100°C, we observe an increase in energy transfer, consistent with a broader interface between the two polymers. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1115–1128, 1998     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

A photon transmission study for film formation from poly(vinyl acetate) latex particles with different molecular weights

The photon transmission technique was used to monitor the temperature evolution of film formation from poly(vinyl acetate) (PVAc) latex particles with two different molecular weights. Two sets of latex films were prepared below the glass transition temperature (T_g) of PVAc, which are named as low (LM) and high molecular weight (HM) films. These films were annealed at elevated temperatures above the T_g of PVAc for various time intervals. It is observed that transmitted photon intensity (I_tr) from these films increased as the annealing temperature was increased. Onset temperatures (T_H) at given times (τ_H) for starting the optical clarity of LM and HM films were measured and used to calculate the healing activation energies (ΔH) for the PVAc minor chains, and found to be as 28.1 kcal/mol and 27.7 kcal/mol, respectively. The increase in the transmitted photon intensity, I_tr above T_H was attributed to the increase in the number of disappeared interfaces between the deformed latex particles. Prager–Tirrell (PT) model was employed to interpret the increase in the crossing density of chains at the junction surfaces. The interdiffusion (backbone) activation energies (ΔE) were measured and found to be 177.5 kcal/mol and 210.7 kcal/mol for a diffusing PVAc chains across the junction surface of LM and HM latex films, respectively. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2918–2925, 2007     

Glass transition temperature of polymer nanocomposites: Prediction from the continuous‐multilayer model

The continuous‐multilayer model introduced in our previous study for the T_g behavior of thin films is adapted to nanocomposite systems. T_g enhancement in both thin films and nanocomposites with attractive interfacial interactions can be explained by the same model. Various shapes of nanoparticles are proposed to rationalize the adaptation of the one‐dimensional model for the T_g behavior of thin film to three‐dimensional system such as nanocomposite. The tendency of predicted T_g enhancements in poly(methyl methacrylate) and P2VP nanocomposites with silica particles are qualitatively fit to experimental data in literatures. For the further quantitative fitting, the model is partially modified with the consideration for other factors affecting T_g deviation in nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2281–2287, 2009     

Batch and semicontinuous emulsion copolymerization of vinyl acetate–butyl acrylate. II. Morphological and mechanical properties of copolymer latex films

Vinyl acetate/(VAc)-butyl acrylate/(BuA) copolymer latex films of various copolymer compositions were investigated for their morphological properties by electron microscopy techniques, and for their mechanical properties by dynamic mechanical spectroscopy (DMS), differential scanning calorimetry (DSC), and tensile strength measurements. Batch copolymer latex films showed domains of PBuA dispersed in PVAc matrix; the domain sizes were increased with increased BuA content. Semicontinuous latex films were homogeneous in composition. Glass transition temperatures T_g determined from DMS and DSC indicated the presence of two, low and high, transition temperatures for batch latex films. The two temperatures approached the individual homopolymers, with increased PBuA content up to 51 mol %. Semicontinuous latex films showed only one single T_g. Tensile properties of the batch copolymer films showed a higher ultimate tensile strength, higher Young's modulus, and lower percent elongation to break compared to semicontinuous latex films. These differences were found to reflect the effect of mode of monomer addition during the emulsion copolymerization process on the particle morphology, and confirmed earlier data on bulk, colloidal, and surface properties of the same copolymer latexes.     

Small Strain Mechanical Properties of Latex-Based Nanocomposite Films

A waterborne latex-based technique, in which functionalized laponite is attached to PS and acrylic latex particles, is used to prepare films containing up to 50 wt% laponite. At high laponite contents this leads to a cellular arrangement of the laponite-rich layers, concentrated at the latex particle interfaces. MDSC shows that a significant proportion of the organic matrix does not contribute to the glass transition. However, this “rigid” matrix fraction arises from intercalation of the laponite stacks, and cannot account for the large increases in global stiffness in the rubbery state (T > T_g) on laponite addition. The mechanical response for T > T_g is therefore discussed in terms of a four-phase structure, in which the intercalated laponite stacks embedded in a matrix with a relatively high rubbery modulus form a cellular structure, which is in turn embedded in a matrix whose modulus is closer to that of the bulk polymer. The importance of the cellular arrangement is underlined by the much lower rubbery modulus observed by DMA in specimens produced by deforming the original films in plane strain compression to produce oriented textures with relatively little connectivity between the laponite-rich layers.     

Effects of thermal annealing on the viscoelastic properties and morphology of bimodal hard/soft latex blends

The effects of thermal annealing on the viscoelastic properties and morphology of films prepared from bimodal latex blends containing equal weight fractions of soft and hard latex particles with controlled sizes were investigated. The thermal and viscoelastic properties of as‐dried and annealed samples were investigated with differential scanning calorimetry and dynamic mechanical analysis (DMA). Throughout the thermal annealing, the latex blend morphologies were also followed with atomic force microscopy and transmission electron microscopy (TEM). A particulate morphology, consisting of hard particles evenly dispersed in a continuous soft phase, was observed in the TEM micrographs of the as‐dried latex blends and resulted in an enhancement of the mechanical film properties at temperatures between the α relaxations of the soft and hard phases in the DMA thermograms. As soon as the thermal annealing involved temperatures higher than the glass‐transition temperature of the hard phase, the hard particles progressively lost their initial spherical shape and formed a more or less continuous phase in the latex blends. This induced coalescence of the hard particles was confirmed by the association of the experimental viscoelastic data with theoretical predictions, based on self‐consistent mechanical models, which were performed by the consideration of either a particulate or cocontinuous morphology for the bimodal latex blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2289–2306, 2005     

Chemical heterogeneity in emulsion copolymers of carboxylic monomers

Copolymer latices of butylacrylate (BA) with acrylic and methacrylic acid (AA and MAA) were prepared by batch type emulsion polymerization, and, for comparison, copolymers with identical monomer composition were prepared by batch type solution polymerization.The distribution of the carboxylic monomers in the latex particles and the serum was studied by density gradient and sedimentation experiments with the analytical ultracentrifuge. Dynamic mechanical measurements of films of these copolymers were used to determine the storage and loss moduli as a function of temperature. From these measurements the position and extension of the glass transition range on the temperature scale is obtained. For heterogeneous emulsion copolymers with two glass transition temperatures the distribution of the carboxylic monomer units in the different copolymer phases can be determined. Electron microscopy of ultra thin cross-sections of stained films gave further insight into the film morphology.The combination of the results obtained with the different methods gives rise to the following clues: In the BA/AA latices about 40% (by weight) of the total AA used in the recipe are found in the serum as a water soluble polymer, about 50% are found to increase the glass transition temperatureT _g of the bulk of the BA copolymer and, therefore, are thought to be incorporated into the interior of the latex particles, and the remaining 10% are, conclusively, located on the particle surface.In the BA/MAA latices no water soluble copolymer could be detected in the serum, about 90% of the MAA used is found in the bulk of the copolymer, and about 10% form a second hard phase on the surface of the latex particles.Dynamic mechanical measurements on the copolymer latex films show at least two phases with different glass transition temperatures: the bulk of the copolymer with a relatively low content of (M)AA units and a glass transition range at low temperatures, and a second (M)AA rich phase with a highT _g.The latter phase forms a honeycomb-like structure surrounding the packed latex particles. That results in a three-dimensional network of polymer with a highT _g extending throughout the latex film. In spite of the fact that this phase is built from a small fraction of the total copolymer only, it has a very pronounced influence on the performance behaviour of latex films.Dedicated to Professor Dr. R. Manecke on the occasion of his 70th birthday.     

Multicomponent latex IPN materials. I. Morphology control

A series of novel structured latex particles with interpenetrating polymer network (IPN) cores and glassy SAN shells were developed in an attempt to investigate the feasibility of these polymers as both toughening and damping agents in thermoplastics. The IPN cores were composed of one impact part (polybutadiene based) and one damping part (acrylic based, with T_g around +10°C). The particle morphologies of these polymers were determined by TEM. The glass transitions and mechanical behavior of the polymers were characterized from DMS. The effect of different components on the final core/shell particle morphologies and mechanical properties was studied. The mechanical behavior of core/shell particles with IPN cores was also compared with that of separate core/shell and multilayered core/shell particles. In addition, normal core/shell synthesis (rubbery part first then the glassy part) and inverted core/shell synthesis (glassy part first then the rubbery part) were performed to provide another access for morphology control. It was found that the core/shell latex particles with poly(butyl acrylate) based copolymers are more miscible than poly(ethylhexyl methacrylate)-based copolymers. The high grafting efficiency of poly(butyl acrylate) plays an important role in governing phase miscibility. The latex particles synthesized by the inverted core/shell mode showed higher miscibility than the normal synthesized ones. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2193–2206, 1997     

Glass transition of polymer/single-walled carbon nanotube composite films

The glass-transition temperatures (T_g's) of nanocomposites of polystyrene (PS) and single-walled carbon nanotubes were measured in the bulk and in thin films with differential scanning calorimetry and spectroscopic ellipsometry, respectively. The bulk T_g of the nanocomposites increased by approximately 3 °C and became much broader than that of PS. For the nanocomposite films thinner than 45 nm, T_g decreased with decreasing film thickness [i.e., ΔT_g(nano) < 0]. This phenomenon also occurred in thin PS films, the magnitude of the depression in PS [ΔT_g(PS)] being somewhat larger. The film thickness dependence and the differences in the magnitude of ΔT_g in the two systems were examined in light of current theory, and a quantitative comparison was made. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3339–3345, 2003     

Dynamic mechanical properties of isotactic polypropylene/nitrile rubber blends: Effects of blend ratio,reactive compatibilization,and dynamic vulcanization

The effect of blend ratio and compatibilization on dynamic mechanical properties of PP/NBR blends was investigated at different temperatures. The storage modulus of the blend decreased with increase in rubber content and shows two T_g's indicating the incompatibility of the system. Various composite models have been used to predict the experimental viscoelastic data. The Takayanagi model fit well with the experimental values. The addition of phenolic modified polypropylene (Ph-PP) and maleic modified polypropylene (MA-PP) improved the storage modulus of the blend at lower temperatures. The enhancement in storage modulus was correlated with the change in domain size of dispersed NBR particles. The effect of dynamic vulcanization using sulfur, peroxide, and mixed system on viscoelastic behavior was also studied. Among these peroxide system shows the highest modulus. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2309–2327, 1997     

Multicomponent latex IPN materials: 2. Damping and mechanical behavior

The integrals of the linear loss shear modulus vs. temperature (loss area, LA) and linear tan δ vs. temperature (tan δ area, TA) were characterized for various core/shell latex particles with synthetic rubber, poly(butadiene-stat-styrene) [P (Bd/S), 90/10], and interpenetrating polymer networks (IPN) as the cores. The IPN cores were composed of P(Bd/S) (T_g ≃ − 70°C) and an acrylate based copolymer (T_g around 10°C) for potential impact and damping improvement in thermoplastics. Poly(styrene-stat-acrylonitrile) (SAN, 72/28) was the shell polymer for all these polymers. Under the same loading, for both toughening and damping controls, among the IPN core/shell, blend of separate core/shell, and multilayered core/shell polymers, the IPN core/shell polymers were the best dampers. However, the other core/shell polymers also showed higher LA values than P(Bd/S)/SAN core/shell polymer. A comparison of LA values via a group contribution analysis method was made, the effect of particle morphology and phase continuity on damping being studied. Inverted core/shell latex particles (glassy polymer SAN was synthesized first) showed much higher LA and TA values than normal core/shell ones (rubbery polymer was synthesized first). Models for maximum LA and TA behavior are proposed. The damping property was essentially controlled by the phase miscibility and morphology of the core/shell latex particles. The LA values for each peak in these multiphase materials provided some indication of the several fractional phase volumes. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1501–1514, 1997     

Phase behavior of ternary poly‐(2‐vinylpyridine)/poly‐(N‐vinyl‐2‐pyrrolidone)/bis‐(4‐hydroxyphenyl)methane blends

The phase behavior of ternary poly‐(2‐vinylpyridine) (P2VPy)/poly‐(N‐vinyl‐2‐pyrrolidone) (PVP)/bis‐(4‐hydroxyphenyl)methane (BHPM) blends was studied. Fourier transform infrared spectroscopic examinations demonstrated that BHPM interacts with P2VPy and PVP through hydrogen‐bonding interactions. The addition of a sufficiently large amount of BHPM transformed an opaque blend with two glass‐transition temperatures (T_g's) to a transparent single‐T_g blend. Scanning electron microscopic studies showed that the transparent single‐T_g blend is micro‐phase‐separated at a scale of about 30 nm. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1815–1823, 2001     

Controlling the thermomechanical properties of polymer nanocomposites by tailoring the polymer–particle interface

We show that the thermomechanical properties of polymer nanocomposites are critically affected by polymer-particle wetting behavior. Silica nanoparticles grafted with dense polystyrene brushes of degree of polymerization 1050 are blended with polystyrene melts to form nanocomposites. It was found that low molecular weight (MW) polystyrene melts with lengths <880 wet these particles. Concurrently, the glass transition temperature (T_g) of the nanocomposite increases. At higher MW, the matrix does not wet the particles and the T_g decreases. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2944–2950, 2006     

Novel method for the preparation of poly(urethane–imide)s and their properties

A polymer blend consisting of polyimide (PI) and polyurethane (PU) was prepared by means of a novel approach. PU prepolymer was prepared by the reaction of polyester polyol and 2,4-tolylenediisocyanate (2,4-TDI) and then end-capped with phenol. Poly(amide acid) was prepared from pyromellitic dianhydride (PMDA) and oxydianiline (ODA). A series of oligo(amide acid)s were also prepared by controlling the molar ratio of PMDA and ODA. The PU prepolymer and poly(amide acid) or oligo(amide acid) solution were blended at room temperature in various weight ratios. The cast films were obtained from the blend solution and treated at various temperatures. With the increase of polyurethane component, the films changed from plastic to brittle and then to elastic. The poly(urethane–imide) elastomers showed excellent mechanical properties and moderate thermal stability. The elongation of films with elasticity was more than 300%. The elongation set after the breaking of films was small. From the dynamic mechanical analysis, all the samples showed a glass transition temperature (T_g) at ca. −15°C, corresponding to T_g of the urethane component, suggesting that phase separation occurred between the two polymer components, irrespective of polyimide content. TGA and DSC studies indicated that the thermal degradation of poly(urethane–imide) was in the temperature range 250–270°C. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3745–3753, 1997     

Biodegradable stereocomplex materials of polylactide‐grafted dextran exhibiting soft and tough properties in dry and wet states

Water‐swellable biodegradable materials exhibiting mechanically tenacious and tough characters in the wet state were prepared by a simple blend of two enantiomeric polylactide‐grafted dextran copolymers (Dex‐g‐PLLA and Dex‐g‐PDLA). DSC and WAXD analyses demonstrated the formation of SC crystals in the copolymer blend films. SC blend films showed lamellar‐type microphase‐separated structures. When swollen with water, these blend films showed the same level of tensile strengths and Young's modulus as the films in the dry state. SC blend films degraded gradually over a month under physiological conditions with a degradation rate faster than the corresponding Dex‐g‐PLLA films. The SC‐forming enantiomeric mixture of polylactide‐grafted polysaccharides should be a good candidate for an implantable biocompatible material exhibiting favorable mechanical properties and degradation behavior. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Effect of the structure of latex particles on adhesion. Part I: Synthesis and characterization of structured latex particles of acrylic copolymers and their peel adhesion behavior

This is a series of articles that deals with fundamental aspects of the effects of the structure of latex particles of acrylic copolymers on their adhesion behavior. Specifically, relationship or analogy between rheological properties and adhesion performance of the acrylic copolymers was demonstrated. The first part of this series concerns the synthesis and characterization of latex particles with desired structures and compositions, and the experimental results of peel adhesion. The second part develops an analogy between the peel adhesion performance of the adhesives and rheological properties of the corresponding copolymers. The third part addresses the generalities and particularities of three major tests for adhesion: peeling, blistering, and spontaneous peeling. Three types of structured latex particles were synthesized by three different emulsion polymerization processes: the first type had a uniform composition over the entire particles with a glass transition temperature (T_g) varying between ?40°C and 0°C, depending upon the compositions of monomers involved in the copolymer; the second type was of core-shell structure. As for the third type, the composition of monomers varied gradually across the particle radii. The glass transition behavior and the dynamic mechanical properties in the solid state of the copolymers confirmed the structures of the corresponding latex particles. On the other hand, the peel adhesion performance of the films of these latex particles varied with the dynamic mechanical properties of the corresponding copolymers. This implies that a correlation could be found between the structure of the latex particles, dynamic mechanical properties in the solid state of the corresponding copolymers, and the peel adhesion performance of the adhesive films. ©1995 John Wiley & Sons, Inc.     

STUDIES ON MISCIBILITY AND MORPHOLOGICAL FEATURES OF BLENDS OF LC COPOLYESTER AND PET

The morphology of a special blend system composed of liquid crystalline aromatic random copolyester (LCP) and semiflexible polyester PET over the whole composition range has been studied by means of polarized microscope, density measurement, DSC, FTIR and SEM. Based on the microscopic observation, it is found that under suitable mechanical mixing condition, LCP may be rather homogeneously dispersed in the PET matrix, with the middle composition range of the contents of LCP at 30--70 wt % the anisotropic and isotropic phase segregation appears, while with LCP contents over 80 wt% the blends exhibit wholly anisotropie. The DSC thermographs of the melt-pressed and quenched films show single T_(?), T_(cc) and T_m. T_(?) increases with increasing content of LCP and ap, proaches to the T_(?) of pure LCP. The experimental results indicate that the two components of this blend system are miscible, there exist some specific interactions between them.     

Preparation and characterization of gradient distribution of silicon in emulsion blend films

In this work, a functional gradient polymeric material derived from silicon-containing acrylate blend emulsion film is prepared in two steps. Firstly, 3-[tris(trimethylsilyloxy)silyl] propyl methacrylate (TRIS)-modified acrylate latex is prepared using multiple emulsifiers by the two-stage semicontinuous emulsion copolymerization method. Next, blend latexes composed of TRIS-containing and TRIS-free acrylate latexes are obtained. Detailed studies on the effects of the film-formation temperature and the glass transition temperature (T _g) differences on the compositional gradient film are conducted. Surface energy analysis shows that silicon elements enriched at the film-air (F-A) interface and T _g differences facilitate the fabrication of silicon gradient in emulsion blend films. Scanning electron microscopy-energy dispersive X-ray further reveals that the concentration of silicon components varies in a gradient-like manner along the overall transaction of the film when the film-formation temperature is 55 °C. However, excessive temperature creates the formation of a segmental gradient distribution of silicon in the emulsion blend films.     

Elaboration of fluorescent and highly magnetic submicronic polymer particles via a stepwise heterocoagulation process

Using the stepwise heterocoagulation concept, fluorescent and highly magnetic submicronic core-shell polymer particles were prepared. For this purpose a negatively charged oil-in-water magnetic emulsion was first modified by adsorbing the poly(ethyleneimine) (PEI). Secondly, low glass transition temperature (T _g=10°C) anionic film-forming nanoparticles were adsorbed onto the cationic magnetic droplets. Finally the encapsulation was induced by heating the heterocoagulates above the T _g of the film-forming nanoparticles. To produce labeled magnetic particles, fluorescent nanoparticles and film-forming nanoparticles were simultaneously adsorbed. PEI adsorption was investigated. Also investigated was the influence of the amount of film-forming nanoparticles and fluorescent nanoparticles on the encapsulation efficiency.