Reactive surfactants in heterophase polymerization. Part XXI—kinetics of styrene dispersion polymerization stabilized with poly(ethylene oxide) macromonomers

The kinetics of styrene dispersion polymerization, using poly(ethylene oxide) macromonomers as precursors for the stabilization, has been studied. The conversions of both styrene and macromonomers have been determined. The effects of various parameters such as the polarity of the medium, the nature and the amount of macromonomer and the concentrations of the reactants have been studied. A strong gel effect was observed, the main polymerization process taking place inside the particles where the average number of radicals per particle may be more than a thousand. © 1997 John Wiley & Sons, Ltd.     

High molecular weight monodisperse polystyrene microspheres prepared by dispersion polymerization,using a novel bifunctional macromonomer

A novel bifunctional vinyl‐terminated polyurethane macromonomer was applied to the dispersion polymerization of styrene in ethanol. Monodisperse polystyrene (PS) microspheres were successfully obtained above 15 wt % of macromonomer relative to styrene. The steep slope from the reduction of the average particle size reveals that the macromonomer can efficiently stabilize higher surface area of the particles when compared with a conventional stabilizer, poly(N‐vinylpyrrolidone). The stable and monodisperse PS microspheres having the weight‐average diameter of 1.2 μm and a good uniformity of 1.01 were obtained with 20 wt % polyurethane macromonomer. The grafting ratio of the PS calculated from ¹H NMR spectra linearly increased up to 0.048 with 20 wt % of the macromonomer. In addition, the high molecular weights (501,300 g/mol) of PS with increased glass transition and enhanced thermal degradation temperature were obtained. Thus, these results suggest that the bifunctional vinyl‐terminated polyurethane macromonomer acts as a reactive stabilizer, which gives polyurethane‐grafted PS with a high molecular weight. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3566–3573, 2005     

Generalizing the polymerization conditions for the production of monodisperse polymeric particles via dispersion polymerization

In this study, the preparation of various methacrylic particles with monodisperse size via dispersion polymerization in polar media was discussed. The effect of various polymerization conditions such as polarity of the medium, monomer, stabilizer, and initiator concentration, polymerization temperature, and initiator type on the size and size distribution of these particles was evaluated. The experimental results showed that, with a decrease in the difference between medium solubility parameter (MSP) and polymer solubility parameter (PSP), stabilizer concentration and with an increase in monomer content size of the particles increased and size distribution of them became broader. The obtained results showed that the particle size and size distribution of various polymers were different functions of initiator concentration. It means that, for the production of monodisperse particles, specific amount of initiator is needed for each type of the polymers. Moreover, it was observed that the size and size distribution of the particles with higher polarity were more sensitive to changing the polarity of the medium, and the size distribution of the particles with lower glass transition temperature (T _g) is more sensitive to changing the stabilizer concentration which is because of less stability of them. Furthermore, to our surprise, the obtained results showed that, in MSP-PSP of 18.5 MPa^0.5, size and size distribution of all types of the particles became equivalent.     

Microemulsion polymerization of styrene using a polymerizable nonionic surfactant and a cationic surfactant

High polymer/surfactant weight ratios (up to about 15:1) of polystyrene microlatexes have been successfully produced by microemulsion polymerization using a small amount of polymerizable surfactant, ω-methoxypoly(ethylene oxide)₄₀ undecyl α-methacrylate macromonomer (PEO-R-MA-40), and cetyltrimethylammonium bromide (CTAB). After generating “seeding particles” in a ternary microemulsion containing only 0.2 wt% CTAB and 0.1 wt% styrene, the additional styrene containing less than 1 wt% PEO-R-MA-40 was added dropwise to the polymerized microemulsion for a period of about 4 h at room temperature. PEO-R-MA-40 copolymerized readily with styrene. The stable microlatexes were bluish-transparent at a lower polymer content and became bluish-opaque at a higher polymer content. Nearly monodisperse latex particles with diameters ranging from 50 to 80 nm and their molar masses ranging from 0.6 to 1.6 × 10⁶ g/mol could be obtained by varying the polymerization conditions. The dependence of the number of particles per milliliter of microlatex, the latex particle size and the copolymer molar mass on the polymerization time is discussed in conjunction with the effect of the macromonomer concentration. Received: 25 October/2000 Accepted: 2 February 2001     

Micellar polymerization of amphiphilic poly(vinyl alcohol) macromonomer having a methacrylate end group prepared by aldol‐type group‐transfer polymerization

Amphiphilic and heterotactic‐rich poly(vinyl alcohol) (PVA) macromonomer, that is, PVA having a phenyl or phenoxyethyl methacrylate unit as the polymerizable end group, was synthesized via the aldol‐type group‐transfer polymerization (aldol‐GTP) technique. Aldol‐GTPs of vinyloxytriethylsilane (VOTES) were carried out in dichloromethane with 4‐methacryloylbenzaldehyde and 4‐(2‐methacryloylethoxy)benzaldehyde as the initiators with various Lewis acids. The polymerizations proceeded smoothly to give silylated PVA macromonomers (number‐average molecular weights: 1.3 × 10³–1.96 × 10⁴). Poly(VOTES) was easily desilylated to give heterotactic‐rich PVA macromonomer in good yield. The critical micelle concentration of the PVA macromonomer was determined by surface‐tension measurement. Micellar polymerization of the amphiphilic macromonomer gave comb‐shaped (graft) polymer having PVA side chains effectively (conversion: 80–82%), whereas polymerization in dimethyl sulfoxide (homogeneous state) did not. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4477–4484, 2002     

Encapsulation of silica nanoparticles by redox-initiated graft polymerization from the surface of silica nanoparticles

This study describes a facile and versatile method for preparing polymer-encapsulated silica particles by ‘grafting from’ polymerization initiated by a redox system comprising ceric ion (Ce⁴⁺) as an oxidant and an organic reductant immobilized on the surface of silica nanoparticles. The silica nanoparticles were firstly modified by 3-aminopropyltriethoxysilane, then reacted with poly(ethylene glycol) acrylate through the Michael addition reaction, so that hydroxyl-terminated poly(ethylene glycol) (PEG) were covalently attached onto the nanoparticle surface and worked as the reductant. Poly(methyl methacrylate) (PMMA), a common hydrophobic polymer, and poly(N-isopropylacrylamide) (PNIPAAm), a thermosensitive polymer, were successfully grafted onto the surface of silica nanoparticles by ‘grafting from’ polymerization initiated by the redox reaction of Ce⁴⁺ with PEG on the silica surface in acid aqueous solutions. The polymer-encapsulated silica nanoparticles (referred to as silica@PMMA and silica@PNIPAAm, respectively) were characterized by infrared spectroscopy, thermogravimetric analysis, and transmission electron microscopy. On the contrary, graft polymerization did not occur on bare silica nanoparticles. In addition, during polymerization, sediments were observed for PMMA and for PNIPAAm at a polymerization temperature above its low critical solution temperature (LCST). But the silica@PNIPAAm particles obtained at a polymerization temperature below the LCST can suspend stably in water throughout the polymerization process.     

Ion‐exchanger synthesis using reversible addition‐fragmentation chain transfer polymerization

An ion‐exchanger with polyanionic molecular brushes was synthesized by a “grafting from” route based on “surface‐controlled reversible addition‐fragmentation chain transfer polymerization” (RAFT). The RAFT agent, PhC(S)SMgBr was covalently attached to monodisperse‐porous poly(dihydroxypropyl methacrylate‐co‐ethylene dimethacrylate), poly(DHPM‐co‐EDM) particles 5.8 μm in size. The monomer, 3‐sulfopropyl methacrylate (SPM), was grafted from the surface of poly(DHPM‐co‐EDM) particles with an immobilized chain transfer agent by the proposed RAFT protocol. The degree of polymerization of SPM (i. e. the molecular length of the polyanionic ligand) on the particles was controlled by varying the molar ratio of monomer/RAFT agent. The particles carrying polyanionic molecular brushes with different lengths were tested as packing material in the separation of proteins by ion exchange chromatography. The columns packed with the particles carrying relatively longer polyanionic ligands exhibited higher separation efficiency in the separation of four proteins. Plate heights between 130–200 μm were obtained. The ion‐exchanger having poly‐(SPM) ligand with lower degree of polymerization provided better peak‐resolutions on applying a salt gradient with higher slope. The molecular length and the ion‐exchanger group content of polyionic ligand were adjusted by controlling the degree of polymerization and the grafting density, respectively. This property allowed control of the separation performance of the ion‐exchanger packing.     

High immobilization of antibacterial moieties onto monodisperse microspheres by dispersion polymerization using bicationic viologen surfmer

In order to achieve monodisperse particles with high content of antibacterial groups covalently bonded on surface, a bicationic viologen,N-hexyl-N’-(4-vinylbenzyl)-4,4’-bipyridinium bromide chloride(HW) was devised as a surfmer in dispersion polymerization of styrene(St) using a mixture of methanol(or ethylene glycol) and water as media.Effects of content of HW,its addition profile and composition of reaction media on particles size and incorporation of HW moieties were mainly investigated.The attachment of silver and gold nanoparticles on particle surface under UV irradiation ascertained the surface-bonded HW segments.SEM,TEM observations and XPS,zata potential measurements indicated that increase of initial HW contents and addition of HW(when polymerization had been performed for 3 h) led to grown particles and enhanced immobilization of HW moieties.Using a mixture of ethylene glycol and water as reaction media, small particles(520-142 nm) with highly attached HW moieties were prepared.Furthermore,antibacterial efficacy of the resultant particles against S.aureus was assayed,and particles with more HW moieties anchored on surface demonstrated greater efficiency of antibacterial activity.     

Preparation of micron-size monodisperse polymer particles by dispersion copolymerization of styrene with poly(2-oxazoline) macromonomer

This article describes the preparation of micron-size monodisperse polymer particles by dispersion copolymerization of styrene with a poly(2-oxazoline) macromonomer in an aqueous ethanol solution. The macromonomer acted as a comonomer as well as a stabilizer. The diameter of the particles increased as the concentration of the macromonomer decreased. The higher the molecular weight of the macromonomer, the smaller the particle size. The copolymerization in the solvent containing higher water content gave smaller polymer particles. Under the condition giving the monodisperse particles, the particles volume increased linearly with the yield of the particles. From ESCA analysis of the particle surface, poly(2-oxazoline) chains were enriched on the surface. © 1993 John Wiley & Sons, Inc.     

Preparation of colored poly(styrene-co-butyl methacrylate) micrometer size beads with narrow size distribution by dispersion polymerization in presence of dyes

The preparation of monodisperse polymer particles formed by a dispersion copolymerization of a system containing styrene, butyl methacrylate, and nonpolymerizable dyes has been studied. Both the polarity of the ethanol–water dispersion medium and the polymerization rate were found to have a significant effect on the particle size. Experimental conditions have been determined that enable the preparation of colored beads having a narrow size distribution. While the benzoyl peroxide initiated polymerization is seriously inhibited by the presence of dyes, polymerization with azobisisobutyronitrile in presence of the black dye Nigrosin affords monodisperse beads in a high yield. © 1995 John Wiley & Sons, Inc.     

Olefin polymerization and copolymerization with soluble transition‐metal complex catalysts

Olefin polymerizations catalyzed by Cp′TiCl₂(O‐2,6‐ⁱPr₂C₆H₃) ( 1 – 5 ; Cp′ = cyclopentadienyl group), RuCl₂(ethylene)(pybox) { 7 ; pybox = 2,6‐bis[(4S)‐4‐isopropyl‐2‐oxazolin‐2‐yl]pyridine}, and FeCl₂(pybox) ( 8 ) were investigated in the presence of a cocatalyst. The Cp*TiCl₂(O‐2,6‐ⁱPr₂C₆H₃) ( 5 )–methylaluminoxane (MAO) catalyst exhibited remarkable catalytic activity for both ethylene and 1‐hexene polymerizations, and the effect of the substituents on the cyclopentadienyl group was an important factor for the catalytic activity. A high level of 1‐hexene incorporation and a lower r_E · r_H value with 5 than with [Me₂Si(C₅Me₄)(N^tBu)]TiCl₂ ( 6 ) were obtained, despite the rather wide bond angle of Cp Ti O (120.5°) of 5 compared with the bond angle of Cp Ti N of 6 (107.6°). The 7 –MAO catalyst exhibited moderate catalytic activity for ethylene homopolymerization and ethylene/1‐hexene copolymerization, and the resultant copolymer incorporated 1‐hexene. The 8 –MAO catalyst also exhibited activity for ethylene polymerization, and an attempted ethylene/1‐hexene copolymerization gave linear polyethylene. The efficient polymerization of a norbornene macromonomer bearing a ring‐opened poly(norbornene) substituent was accomplished by ringopening metathesis polymerization with the well‐defined Mo(CHCMe₂Ph)(N‐2,6‐ⁱPr₂C₆H₃)[OCMe(CF₃)₂]₂ ( 10 ). The key step for the macromonomer synthesis was the exclusive end‐capping of the ring‐opened poly(norbornene) with p‐Me₃SiOC₆H₄CHO, and the use of 10 was effective for this polymerization proceeding with complete conversion. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4613–4626, 2000     

Synthesis of hydrophilic polymers in supercritical carbon dioxide in the presence of a siloxane‐based macromonomer surfactant: Heterogeneous polymerization of 1‐vinyl‐2 pyrrolidone

Batch free radical polymerization of 1‐vinyl‐2‐pyrrolidone (VP) in supercritical carbon dioxide (scCO₂) was studied in the presence of a reactive polysiloxane surfactant (PDMS‐mMA). Phase behavior investigation showed that when the initial concentration of the surface active macromonomer was higher than 2.5% w/w with respect to the monomer, the reaction mixture, in the absence of efficient stirring, was initially opaque to the visible light, and it slowly turned to an orange tint. Polymerization experiments carried out with surfactant concentration higher than the aforementioned value proceeded with a fast kinetics, and led to the formation of spherical nanoparticles with almost quantitative yields (higher than 98% with a reaction time lower than 70 min). The effect of the concentration of the surface active macromonomer, the initiator and the monomer, and of the density of the fluid phase on the kinetics of the process and on the morphology of the particles was investigated. A marked decrease of the number‐average diameter of the polymer particles with the surfactant concentration was obtained without any particle agglomeration. A dependence on [Initiator]^?0.16 of the particle diameter was observed. Such scaling law exhibits an exponent higher than any previously reported for dispersion processes and rather close to those foreseeable on the basis of Smith–Harkins kinetics for emulsion polymerization. Collected experimental results strongly suggest that the polymerization of VP in the presence of PDMS‐mMA could proceed with a nucleation mechanism different from that postulated in pure dispersion polymerization stabilized by graft‐forming surfactants. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 173–185, 2004     

Hydrobromination of residual vinyl groups on divinylbenzene polymer particles followed by atom transfer radical surface graft polymerization

Rigid and monodisperse spherical polymer particles with 2.36 ± 0.18 μm diameter containing residual surface vinyl groups were prepared by photoinitiated precipitation polymerization of divinylbenzene. Anti‐Markovnikov addition of HBr to the surface vinyl groups yielded a 2‐bromoethyl functionality that was used as macroinitiator for atom transfer radical polymerization (ATRP), providing the possibility for further functionalization by controlled “grafting from” processes. This was demonstrated by grafting of glycidyl methacrylate brushes from the particle surface, using an ATRP system based on CuBr and pentamethyl diethylenetriamine. Existence of a methacrylic overlayer was verified by FTIR and XPS measurements, and the grafted particles were easily dispersed in water, confirming conversion of the particle surface from hydrophobic to hydrophilic. Hydrobromination of residual vinyl groups yields a macroinitiator that can be used for grafting of glycidyl methacrylate by ATRP. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1259–1265, 2009     

Accelerated brush growth on nanoparticle surfaces by reversible addition‐fragmentation chain transfer polymerization

It is now well established that controlling the grafted chain lengths and densities on nanoparticle surfaces determines the effective interactions between particles, and their assembly. Here, we present unusual kinetic results for achieving grafted chain lengths longer than the free chains using reversible addition‐fragmentation chain transfer (RAFT) polymerization and discuss the limitations to obtaining polymer grafting density higher than ～0.06 chains/nm². We observe that surface initiated polymerization grows faster than the free chains in solution with high RAFT agent coverage (1.95 agents/nm²) on nanoparticles. The time‐dependence of graft density suggests that activation of the anchored chain transfer agent (CTA) is limited by the diffusion of macro‐radicals within growing grafts. Thus, radical transfer and exchange reactions become inefficient between grafts and free polymer, and convert the surface‐initiated RAFT mechanism to a free radical polymerization. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1700–1705     

Synthesis of a new hyperbranched,vinyl macromonomer through the use of click chemistry: Synthesis and characterization of copolymer hydrogels with PEG diacrylate

A new biodegradable, water‐soluble macromonomer based on the commercial hyperbranched polyester Boltorn^®H20 has been synthesized through the use of click chemistry. The macromonomer was developed with the aim of being injected with a comacromonomer, poly(ethylene glycol) (PEG) diacrylate, for in situ copolymerization to form biodegradable polymer hydrogels. Copolymer hydrogels were prepared from the macromonomer and PEG diacrylate (FW 700) by free radical copolymerization. A degree of phase separation of the hydrogels was observed during polymerization and with increasing incorporation of the Boltorn macromonomer an increasing tendency for the formation of macropores was observed. The swelling ratios of the gels in water and phosphate buffered saline solution, PBS, all increase with increasing Boltorn macromonomer concentration, as did the penetrant diffusion coefficients and the degradation rate in PBS. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Characterization of thin polymer‐like films formed by plasma polymerization of methylmethacrylate: A neutron reflectivity study

The microstructure of the plasma‐polymerized methylmethacrylate (ppMMA) films is characterized using neutron reflectivity (NR) as a function of the plasma reaction time or film thickness. Variation in the crosslink density normal to the substrate surface is examined by swelling the film with a solvent, d‐nitrobenzene (dNB). In the presence of dNB, uniform swelling is observed throughout the bulk as well as at the air surface, and silicon oxide interfaces. The results indicate that the MMA film prepared by plasma polymerization (ppMMA) has a uniform crosslink density from air surface to substrate surface. Additionally, the scattering length density of the plasma‐polymerized MMA film (SLD ≈ 0.750 × 10⁻⁶ Å⁻²) is much lower than that of a conventional PMMA film (SLD = 1.177 × 10⁻⁶ Å⁻²). The increase in film thickness following dNB sorption is 7.5% and at least 36% for the ppMMA and PMMA films, respectively. This suggests that the films formed by plasma polymerization are different from conventional polymers in chemical structure. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2522–2530, 2004     

Surface active properties of polyoxyethylene macromonomers and their role in radical polymerization in disperse systems

Conventional dispersion polymerization and copolymerization of low-molecular weight (conventional) unsaturated monomers allows preparation of monodisperse and micronsize polymer particles. A similar behavior can be found in the surfactant-free dispersion polymerization of non-traditional vinyl monomers, unsaturated macromonomers. The latter systems allow preparation of random, comb-like, star-like and graft copolymers as well. An interesting alternative arises with the use of amphiphilic reactive macromonomers that contain a polymerizable group and aggregate into an organized structure -- a micelle. Under such conditions the high rate of polymerization and ultrafine (microparticles) polymer dispersions are generated. Thus, the surface-active macromonomers promote the formation of micelles and polymer growth within the main reaction loci -- polymer particles. Furthermore, the surface-active compounds can be formed during the copolymerization of hydrophilic macromonomer and hydrophobic low-molecular weight comonomer. The reactive surface-active oligomeric radicals are incorporated into the polymer matrix or the particle surface layer, which prevents them from subsequent migration. Besides, the covalently bound surface-active groups at the particle surface strongly increase the colloidal stability of final polymer dispersion. This article presents a review of the current literature in the field of the surfactant-free dispersion polymerization of the polyoxyethylene unsaturated macromonomers. Besides a short introduction into some kinetic aspects of radical polymerization of traditional monomers in homogeneous and disperse systems, we mainly focus on the organized aggregation of amphiphilic polyoxyethylene macromonomers, the characterization of amphiphilic graft copolymers and their aggregation properties, and radical copolymerization of polyoxyethylene macromonomers. We discuss the birth and growth of chains, the transfer of reaction loci from the continuous phase to polymer particles, the diffusion-controlled termination, association of amphiphilic reaction by-products, the particle growth by agglomeration, the particle nucleation, the deactivation of polymer chain growth and the colloidal stability. Effects of initiator type and concentration, the surface activity of macromonomer, the macromonomer type and concentration, temperature, additives and the type of continuous phase on the kinetics of polymerization, and colloidal parameters of the reaction system are also evaluated. Variation of the polymer coil density, the polymer-polymer interaction, and polymer-solvent interaction with the molecular weight, diluent and method (light scattering, the size exclusion, etc.) are discussed. Polymerization of macromonomers provides regularly branched polymers with varied branching density. Since both the degree of polymerization and the length of branches may be varied, polymeric materials with specific properties can be prepared.     

Importance of the singlet–triplet transition of ethylene in its photopolymerization in the presence of oxygen

The rate of the photopolymerization of ethylene initiated by a mercury are lamp was investigated under a pressure of 400 kg/cm² at 30 ± 5°C by varying the wavelength of incident light. Ethylene was found to polymerize by ultraviolet light below about 3500 Å. The yield decreased gradually as the wavelength became longer, and no polymer was obtained at wavelength greater than 3900 Å. The addition of a small amounr (<100 ppm) of oxygen promoted the polymerization. Ultraviolet absorption spectat measured for the mixture of ethylene and a small amount of oxygen displayed several absorption peaks in the region 2700–3500 Å. The absorption began at about 3680 Å and became stronger with the concentration of oxygen. The average separation between the peaks was about 1000 cm^?1. The spectra were also measured for oxygen containing a small amount of ethylene. Similar absorption peaks with those described above were observed. On the basis of these results, it was pointed out that an excited triplet ethylene is formed under the irradiation of light due to a perturbing effect of oxygen contained in ethylene monomer and the reaction between the excited ethylene and oxygen is important in initiating the polymerization.     

Mechanism of emulsion polymerization of styrene in soap-free systems

The formation and growth of monodisperse polystyrene latex particles in the absence of added surfactant has been studied by sampling polymerization reactions at different times and determining the surface and bulk properties of the latex. A large number of nuclei in excess of 5 × 10¹²/ml were generated during the first minute of reaction, but this fell due to coagulation until a constant number (10¹¹?10¹²/ml) was reached. The rate of polymerization per particle was then found to be proportional to the particle radius. Gel-permeation chromatography has shown that the initial particles consist mainly of material of MW 1000 with a small amount of polymer up to MW 10⁶, and the presence of this low molecular weight polymer, which in many cases can still be detected after 100% conversion, is taken as being indicative of particle formation via a micellization-type mechanism involving short-chain (MW 500) free-radical oligomers. M?_n values determined for the latex particles throughout the course of reactions show that the molecular weight increases to a maximum of about 10⁵ as the particles grow. The presence of anomalous regions within the particles has been confirmed by transmission electron microscopy, scanning electron microscopy, and gas adsorption studies. It has also been found possible to re-expose these regions within apparently homogeneous particles by stirring with styrene monomer; this is indicative of a molecular weight heterogeneity within the latex particles. The presence of sulfate, carboxyl, and hydroxyl groups upon the latex particle surfaces has been determined by conductometric titration.     

Synthesis and characterization of monodisperse porous polymer particles

Monodisperse porous polymer particles in the size range of 10 μm in diameter were prepared via seeded emulsion polymerization. Linear polymer (polystyrene seed) or a mixture of linear polymer and solvent or nonsolvent were used as inert diluents. The pore diameters of these porous polymer particles were on the order of 1000 Å with pore volumes up to 0.9 mL/g and specific surface areas up to 200 m²/g. The physical features of the porous polymer particles depended on the diluent type and the crosslinker content, as well as the molecular weight of polymer seed particles. By varying the molecular weight of the linear polymer, monodisperse porous polymer particles with different pore size distribution could be synthesized. Polymer seed with a low degree of crosslinking instead of linear polymer could also be used to prepare monodisperse porous polymer particles with smaller pore volume and pore size.