Beam quality considerations of high power Nd:YAG lasers

High power Nd:YAG lasers with fiber optic beam delivery have introduced new capabilities for material processing applications. Here, we present the stable resonator design for high power Nd:YAG lasers to optimize beam quality for fiber optic transmission. Dependence of beam parameters on position and dioptric power of thermal lens has been investigated and optimized to achieve efficient fiber optic beam delivery. With the optimum resonator configuration, an efficient fiber optic beam delivery over the entire operating range of input power has been achieved. The results of stable resonator design with good beam quality and output power have been presented.     

Single rod efficient Nd:YAG and Nd:YALO lasers with average output powers of 46 and 47 W in diffraction limited beams with M<1.2 and 100 W with M<3.7

Using a new resonator concept guaranteeing fundamental mode operation, flashlamp pumped Nd lasers with average output powers of 46 and 47 W for the two materials were realized with beam qualities better than 1.2*DL. Due to the absence of thermally induced birefringence the efficiency of the Nd:YALO laser was up to 1.85% and thus 1.5 times higher than that of the realized Nd:YAG laser. The Nd:YALO laser output is linear polarized. Average output power of 100 W could be extracted from a Nd:YAG single rod oscillator with a beam quality of better than 3.7×DL.     

Reduction of beam divergence of a thermal lensing insensitive Nd:YAG laser

In a previous paper we proposed an active resonator designed especially for Nd:YAG lasers. The beam generated by this resonator had a flat-top beam profile and a divergence that was insensitive to the thermal lensing effect. The beam generated by this resonator was, however, too divergent to be focused into a fibre. With the help of numerical simulations, we have found a way to reduce this divergence, and to render the far-field of the laser beam fine enough to be coupled into a fibre with 600 μm core and NA = 0.2.     

A New Resonator With A Non─misaligned FourMirorReflectorAndItsEfectOnBeamQualityImprovementOfHighAveragePowerNd：YAGLasers

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Lasers for materials processing: specifications and trends

An overview is given of the types of lasers dominating the field of laser materials processing. The most prominent lasers in this field are the CO₂ and the Nd: YAG laser. The domain of CO₂ lasers is applications which demand high laser powers (up to 30 kW are available at present), whereas the domain of Nd:YAG lasers is micro-machining applications. In the kilowatt range of laser output power, the two types of lasers are in competition. New diffusion-cooled CO₂ laser systems are capable of output laser powers of several kilowatts, with good beam qualities, while still being quite compact. The output power and beam quality of Nd:YAG lasers has been improved in recent years, so that Nd:YAG lasers are now an alternative to CO₂ lasers even in the kilowatt range. This is especially true for applications that demand optical fibre transmission of the laser beam, which is possible with Nd:YAG laser light but not with the longerwavelength light emitted by CO₂ lasers. The main problem in solid-state lasers such as Nd:YAG is the thermal lensing effect and damage due to thermal stresses. In order to reduce thermal loading, cooling has to be enhanced. Several alternative geometries have been proposed to reduce thermal loading and, by this, thermal lensing effects. There are now slab and tube geometries which allow much higher output powers than the conventionally used laser rods. A very new scheme proposes a thin slab whose cooled side is also used as one of the laser mirrors, so that thermal gradients occur mainly in the direction of the beam propagation and not perpendicular to it, as is the case in the other geometries. As well as CO₂ and Nd:YAG lasers, semiconductor laser diodes are very promising for direct use of the emitted light or as pump sources for Nd:YAG and other solid-state lasers. When packaging together thousands of single laser diodes, output powers of several kilowatts can be realized. Major problems are collimation of the highly divergent laser beams and cooling of the laser diode bars.     

LD泵浦Nd:YAG微片激光器

ＬＤ泵浦Ｎｄ：ＹＡＧ微片激光器结构简单紧凑，与半导体激光器相比，前者具有激光线宽窄、光束质量好、相干长度长等优点，因此在一些测量领域有着较好的应用前景。目前对ＬＤ泵浦Ｎｄ：ＹＡＧ微片激光器的实验工作主要是获得单频、单模连续输出和线性频率调制特性研究。本文综述了近几年来ＬＤ泵浦Ｎｄ：ＹＡＧ微片激光器的研究方向、成果及应用，主要介绍了各国对ＬＤ泵浦Ｎｄ：ＹＡＧ微片激光器的调频特性的研究状况     

Powerful solid-state transversely diode-pumped YAG: Nd lasers with improved radiation quality

YAG: Nd lasers with transverse diode pumping of a cylindrical active (lasing) element are developed and studied. Pumping is carried out with continuous-wave (cw) laser diode array modules. At pump powers of 500, 820, and 1400 W, the output powers of the lasers operating in the multimodal regime are, respectively, 150, 350, and 500 W. The optical efficiency exceeds 30%. In the case of an unstable resonator operating in the negative branch of the stability diagram, the laser power equals 320 W with a beam divergence only twice as large as the diffraction limit. The design of a YAG: Nd laser pumped with pulsed-periodic laser diode array modules is presented. The total pump energy is 5 J, and the width and repetition rate of pulses are, respectively, 250 μs and 100 Hz.     

Beam parameters,mode structure and diffraction losses of slab lasers with unstable resonators

The properties of unstable resonators in on-axis and off-axis geometry were investigated both theoretically and experimentally. Diffraction loss, mode structure, beam quality and misalignment sensitivity were measured in single-shot operation with a gas-cooled Nd: YAG slab laser (4×12×100 mm³) and compared with theoretical results obtained by solving the Fresnel integral equation numerically. The excellent agreement allowed detailed resonator optimization. Furthermore, the resonator performance in high-power operation was investigated with two water-cooled Nd: YAG slab lasers (6×25×163 mm³ and 7×26×191 mm³) capable of 670 W of output power. Beam quality near the diffraction limit and a maximum output power of 475 W was achieved with an on-axis unstable resonator with variable-reflectivity mirror.     

Influence of spherical aberrations on fundamental mode beam quality under different laser resonators

Spherical aberrations of the thermal lens of the active media are severe when solid state lasers are strongly pumped. The fundamental mode profile deteriorates due to the aberrations. Self-consistent modes of a resonator with aberrations are calculated by using the Fox--Li diffraction iterative algorithm. Calculation results show that the aberration induced fundamental mode beam quality deterioration depends greatly on the resonator design. The tolerance of a flat--flat resonator to the aberration coefficient is about 30λ in the middle of stability, where λ is the wavelength of laser beam. But for a dynamically stable resonator, 2λ of spherical aberration will create diffraction loss of more than 40%, if inappropriate design criteria are used. A birefringence compensated laser resonator with two Nd:YAG rods is experimentally studied. The experimental data are in quite good agreement with simulation results.     

Compact corner-pumped Nd:YAG/YAG composite slab laser

Corner-pumping is a new pumping scheme in diode-pumped all-solid-state lasers, having such advantages as high pump efficiency, favorable pump uniformity and low cost. Compact corner-pumped Nd:YAG/YAG composite slab lasers at 1064 nm with low or medium output powers and high efficiency are demonstrated in this paper. Combined with intracavity frequency doubling by a LBO crystal, a corner-pumped Nd:YAG/YAG composite slab 532 nm green laser with a stable output is realized successfully. The experimental results show that corner-pumping can reduce laser costs greatly, release the thermal effects of slab crystals and improve the output beam quality, and that the new pumping scheme is feasible in the design of diode-pumped all-solid-state lasers with low or medium output powers.     

大口径谐振腔式固体激光中的动力学不稳定性研究

大口径谐振腔式固体激光定标到足够高功率后,由于非稳定腔内激光不对称振荡导致介质上激光强度横向不均匀,激光提取与介质产热耦合会引起激光输出功率和光束质量在时域上的不稳定性。针对三种激光器构型:Nd:YAG薄片、Yb:YAG薄片和浸入式液冷叠片激光器,通过理论分析与数值模拟揭示了其各自不同的光热耦合机制及其影响因素,给出了激光输出的瞬态演化规律。结果表明,前两种构型中基于激光动力学的光热耦合具有饱和效应,其动力学不稳定性只出现在特定参数区间,可以通过恰当的设计加以避免;第三种构型中动力学不稳定性表现出明显的阈值特征,在强光状态下只能通过减少冷却液吸收系数来抑制。     

A simple approach to designation of the intracavity resonator for second harmonic Nd:YAG laser

In this paper, the rate equation models, which have been used for describing the high repetitive Q-switched intracavity doubling of Nd:YAG laser, are represented. According to these models and onthe basis of resonator length as the most important parameter for designation of the laser system, a computational procedure (block diagram), which is applied for determination of the doubling intracavity resonator specifications of the Nd:YAG laser, has been provided. According to the resonator length the beam quality inside the resonator for second harmonic generation of Nd:YAG laser in different output powers has been calculated. The results for several green output powers of the laser are compared with the experimental data, and good agreement is obtained.     

热透镜控制激光光束质量技术研究

在端面抽运固体激光器中,就如何改善在高抽运功率时输出激光的光束质量,提出一种激光器的设计方法。在激光器谐振腔中放入多根掺杂浓度不同的激光介质,利用激光介质内部产生的热透镜控制抽运光和基模振荡光的空间分布,并且最大限度地使抽运光的分布区和基模振荡光分布区重叠,实现抽运光与基模振荡光在空间上高度匹配,进而提高抽运光能量的利用效率和振荡光的光束质量。实验表明,在不同抽运功率下,抽运光和基模振荡光在晶体内部的光斑的空间分布可通过热透镜加以控制。在端面抽运功率200 W附近时,实现了抽运光与基模振荡光较高程度匹配,光束质量因子M2由14.7改善为4.1。     

High-power and high optical conversion efficiency diode-end-pumped laser with multi-segmented Nd:YAG/Nd:YVO_4

A novel flat-flat resonator consisting of two crystals(Nd:YAG + Nd:YVO_4) is established for power scaling in a diode-end-pumped solid-state laser. We systematically compare laser characteristics between multi-segmented(Nd:YAG + Nd:YVO_4) and conventional composite(Nd:YAG + Nd:YAG) crystals to demonstrate the feasibility of spectral line matching for output power scale-up in end-pumped lasers. A maximum continuous-wave output power of 79.2 W is reported at 1064 nm, with M_x~2= 4.82, M_y~2= 5.48, and a pumping power of 136 W in the multi-segmented crystals(Nd:YAG + Nd:YVO_4). Compared to conventional composite crystals(Nd:YAG + Nd:YAG), the optical-optical conversion efficiency of multi-segmented crystals(Nd:YAG + Nd:YVO4) from 808 nm to 1064 nm is enhanced from 30% to 58.8%,while the laser output sensitivity as affected by the diode-laser temperature is reduced from 55% to 9%.     

Three-Rod Resonator for Krypton Lamp Pumped 1.8 kW Continuous-Wave Nd：YAG Laser

A three-rod series resonator cw Nd:YAG laser suitable for the industrial applications is presented. The symmetrical resonator laser has been developed and is rated at 1820-W output power with beam parameter product 24 mm.mrad. By utilizing the symmetrical resonator design, the characteristic of beam with multi-rod is not obviously decreased compared with that of a single one. The system total electro-optics efficiency of lamp pumped YAG crystal is as high as 4.0%. The main factors, which affect output power and beam quality of high power solid-state laser module, are theoretically analysed.     

Quality of the beam produced a pulsed Nd:YAG laser

The quality of the beam produced by a Nd:YAG laser was investigated. A hemispherical Nd:YAG laser resonator was developed. A flashlamp driver was designed to pump a Nd:YAG laser crystal. The output of the laser was characterized via the variation of the capacitor voltage. A phosphor card was used to detect the invisible of the infrared beam. Exposed photographic paper was utilized to examine the energetic beam after interaction. The brightness and strength of the beams were analyzed using the Matrox Inspector and VideoTest 5 software packages. The intensity of the beam produced and the volume loss after interaction were found to linearly increase with respect to the input energy.     

Laser-diode pumped self-Q-switched microchip lasers

Optical properties of Cr,Yb:YAG, Cr,Nd:YAG crystals, and composite Yb:YAG/Cr:YAG ceramics self-Q-switched solid-state laser materials are presented. The merits of these self-Q-switched laser materials are given and the potentials of such lasers can be chosen by the applications. Cr,Yb:YAG and composite Yb:YAG/Cr:YAG ceramics self-Q-switched laser are conducted. Although several tens of kW peak power can be obtained with a monolithic microchip Cr,Yb:YAG laser, the experimental results show that the performance of this laser is limited by the absorption of Cr⁴⁺ ions at a pump wavelength of 940 nm and strong fluorescence quenching at high Cr concentration. Composite Yb:YAG/Cr:YAG ceramics are more suitable to realize high pulse energy and peak power (up to MW level) with optimized lasing and Q-switching parts. In addition, the instabilities induced by the multi-longitudinal mode competition in Cr,Nd:YAG and Cr,Yb:YAG microchip lasers are addressed. The different gain bandwidths of Yb:YAG and Nd:YAG play an important role in the instability of the output laser pulse trains. Stable laser pulses from the Cr,Yb:YAG microchip laser were obtained due to the antiphase dynamics. For the Cr,Nd:YAG microchip laser, the instability caused by the multi-longitudinal mode competition is an intrinsic property. Different transverse patterns were observed in Cr,Nd:YAG microchip lasers when a pump beam with larger diameter was used. Saturated inversion population distribution inside the gain medium plays an important role in the transverse pattern formation. Different transverse patterns were reconstructed by combining different sets of the Hermite-Gaussian modes.     

Characterization of laser processing of single‐crystal natural diamonds using micro‐Raman spectroscopic investigations

The application of lasers for processing diamond has revolutionized the diamond industry and its applications in microelectronics, microelectromechanical system (MEMS) and microoptoelectromechanical system (MOEMS) technologies. The process quality can be evaluated using spectroscopic techniques. In the present investigation, four different types of Q‐switched solid‐state lasers (with different beam parameters), namely, a lamp‐pumped Nd:YAG laser operating at 1064 nm, a lamp‐pumped Nd:YAG laser operating at second harmonically generated 532 nm, a diode‐pumped Nd:YVO₄ laser operating at 1064 nm and a diode‐pumped Nd:YAG laser operating at 1064 nm, have been employed for the processing of a single‐crystal, gem‐quality, natural diamond. The main objective behind the selection of these lasers with different beam parameters was to study the effect of wavelength, pulse width, pulse energy, peak power and beam quality factor (M² factor) on various aspects of processing (such as microcracking, material loss and cut surface quality) and their relative merits and demerits. The overall weight loss of the diamond and formation of microcracks during processing have been studied for the above four cases. The characteristics of the graphite formed during processing, elemental analysis, surface morphology of the cut surface and process dynamics have been studied using micro‐Raman spectroscopy and scanning electron microscopy (SEM). We observed that laser cutting of single‐crystal diamonds used for industrial applications can be accomplished without microcracking or surface distortion using Q‐switched Nd:YAG lasers. This allows direct processing without extensive postgrinding and polishing stages. Very efficient diamond processing is possible using diode‐pumped lasers, which results in the lowest possible breakage rate, good accuracy, good surface finish and low weight loss. From the micro‐Raman and SEM studies, it is concluded that the surface quality obtained is superior when diode‐pumped Nd:YVO₄ laser is used, owing to its extremely high peak power. The maximum graphite content is observed while processing with lamp‐pumped Nd:YAG laser at 532 nm. An overall comparison of all the laser sources leads to the conclusion that diode‐pumped Nd:YAG laser is a superior option for the efficient processing of natural diamond crystals. Copyright © 2006 John Wiley & Sons, Ltd.     

In-line Nd:YAG resonator using self-pumped phase conjugation in Cr(4+):YAG

We report the operation of an in-line Nd:YAG resonator using self-pumped phase conjugation in Cr(4+): YAG at lambda=1.064microm in the nanosecond regime. The output beam has a high-quality diffraction-limited TEM(00) mode and a pulse shape of ~15ns , showing the self- Q -switching ability of the resonator. A maximum extraction of 18mJ and a maximum reflectivity of 2.0 are measured. A transient model provides insight into the energy characteristics and the dynamics of such an in-line resonator.     

Efficient delivery of 60 J pulse energy of long pulse Nd:YAG laser through 200 μm core diameter optical fibre

Most of today’s industrial Nd:YAG lasers use fibre-optic beam delivery. In such lasers, fibre core diameter is an important consideration in deploying a beam delivery system. Using a smaller core diameter fibre allows higher irradiances at focus position, less degradation of beam quality, and a larger stand-off distance. In this work, we have put efforts to efficiently deliver the laser output of ‘ceramic reflector’-based long pulse Nd:YAG laser through a 200 μm core diameter optical fibre and successfully delivered up to 60 J of pulse energy with 90% transmission efficiency, using a GRADIUM (axial gradient) plano-convex lens to sharply focus down the beam on the end face of the optical fibre and fibre end faces have been cleaved to achieve higher surface damage thresholds.