用ADINA确定热电厂磨煤机打击轮磨损极限

利用ＡＤＩＮＡ程序计算磨损后打击轮的应力分布状态；根据强度理论，得到磨损极限，为打击轮维修提供了依据．实践证明，不超过磨损极限的打击轮修复以后可以满足使用精度要求，其使用期限与新的打击轮相同．磨损极限的确定为国家创造了经济效益     

基于优化多核极限学习机的车轮多边形磨耗识别

多边形车轮是铁路机车车辆中普遍存在的一种磨损现象, 随着列车运营里程的增加, 车轮磨耗程度显著提升, 严重影响着列车乘坐舒适性和运营安全性, 借助于列车运营监测大数据开展多边形车轮动态检测方法研究具有重要意义. 本研究基于列车轴箱垂向加速度建立了多边形车轮定量识别模型, 首先通过阶次分析识别出轴箱加速度中包含的多边形车轮主要阶次, 同时获取各阶次对应的加速度幅值信息, 在此基础上引入加速度信号熵特征共同构建多边形车轮磨耗幅值识别特征矩阵, 然后建立遗传变异粒子群优化多核极限学习机 (GMPSO-MKELM) 识别模型, 通过特征矩阵与磨耗幅值的映射关系, 进一步实现了车轮多边形磨耗幅值识别. 通过仿真与现场实测数据研究结果表明, 所提出的识别模型能有效地从轴箱加速度中提取多边形车轮主要阶次, 磨耗幅值的识别精度均优于对比模型且具有较高的检测效率, 可实现均方根误差为0.0010 (仿真结果) 与0.0134 (试验结果) 的精确识别, 本文提出的多边形车轮磨耗识别模型可为列车车轮检测与智能维护提供理论基础.      

Endurance study of bionic wheels for Mars rovers

Four kinds of bionic non-smooth surfaces were designed to improve the durability of wheels designed for Mars rovers. A durability test bed was developed, and the wheels were tested over different terrain conditions. Their performance was evaluated based on abrasion mass, energy consumption, and wear morphology. Convex domes exhibited optimal abrasive mass and energy consumption 46% and 16%, respectively, lower than with original wheels under coarse quartz sand conditions. When bedrock was added to the abrasive material, the abrasive mass and energy consumption of the convex dome and scale-like unit forms were reduced by 60% and 67.5%, respectively. These two non-smooth surfaces exhibited increased wear resistance and drag reduction. These results indicate that the durability of wheels can be improved using bionic optimization methods.     

Polygonalization of railway wheels

Summary A model of a flexible wheelset running on flexible rails is presented which demonstrates the growth of out-of-round profiles of the wheels. This process of growing is called polygonalization. We divide the model into two parts. One part describes the oscillations of the wheelset and the rails. The excitations, which are a result of the out-of-round wheels, are due to geometrical terms, while excitations of unsprung masses are not considered. The second part describes the development of the wheel profiles and the wear rate due to wear and hardening, respectively. The two parts can be coupled by means of perturbation theory with multiple-time scales, [4], [10] as a wear-feedback loop proposed in [6]. As the calculation show, the greater is the phase shift between the-out-of-round profiles of the right and the left wheel the faster the wheels become out-of-round. Furthermore, it is shown, that the first and the second bending modes of the wheelset play an important role in the growth of polygonized wheels. It should be emphasized that other reasons for polygonalization may exist too, e.g. excitations due to unsprung masses, [14]. Received 10 February 1998; accepted for publication 20 August 1998     

Interaction of subway LIM vehicle with ballasted track in polygonal wheel wear development

This paper develops a coupled dynamics model for a linear induction motor (LIM) vehicle and a subway track to investigate the influence of polygonal wheels of the vehicle on the dynamic behavior of the system. In the model, the vehicle is modeled as a multi-body system with 35 degrees of freedom. A Timoshenko beam is used to model the rails which are discretely supported by sleepers. The sleepers are modeled as rigid bodies with their vertical, lateral, and rolling motions being considered. In order to simulate the vehicle running along the track, a moving sleeper support model is introduced to simulate the excitation by the discrete sleeper supporters, in which the sleepers are assumed to move backward at a constant speed that is the same as the train speed. The Hertzian contact theory and the Shen- Hedrick-Elkins’ model are utilized to deal with the normal dynamic forces and the tangential forces between wheels and rails, respectively. In order to better characterize the linear metro system (LMS), Euler beam theory based on modal superposition method is used to model LIM and RP. The vertical electric magnetic force and the lateral restoring force between the LIM and RP are also taken into consideration. The former has gap-varying nonlinear characteristics, whilst the latter is considered as a constant restoring force of 1 kN. The numerical analysis considers the effect of the excitation due to polygonal wheels on the dynamic behavior of the system at different wear stages, in which the used data regarding the polygonal wear on the wheel tread are directly measured at the subway site.     

车轮材料特性对轮轨磨损与疲劳性能影响的研究

在MMS-2A滚动摩擦磨损试验机上进行不同材料车轮与U75V热轧钢轨的匹配试验,研究材料特性对轮轨试样磨损与疲劳性能的影响.结果表明:随着车轮碳含量增加,组织中珠光体比例增加,珠光体中渗碳体片层间距减小,硬度增大;随着轮/轨硬度比增大,车轮表层的塑性变形层厚度逐渐减小,对摩副钢轨塑性变形层厚度呈现先增大后减小的趋势;车轮试样磨损形式由小剥离掉块向大剥离掉块转变,钢轨磨损机制由材料表层的轻微剥落向深层剥落磨损转变;提升车轮的硬度,轮轨表面的疲劳裂纹长度减小;且随着车轮硬度的增大,钢轨表面萌生的疲劳裂纹的末端扩展角度有增大的趋势,使钢轨的疲劳裂纹更容易向材料心部扩展.     

研磨子抑制高速列车车轮多边形磨耗的机理研究

高速列车车轮多边形磨耗是我国高速列车自2008年开行以来出现的最严重的问题之一,直接影响到高速列车的运行安全. 利用高速轮轨滚动试验机试验研究了研磨子的增黏作用和局部缺陷修复作用,探讨了其作用机制. 建立了由轮对、钢轨和整体道床组成的轮轨系统滑动摩擦自激振动模型,研究了轮轨黏着和滑动工况下的轮轨系统摩擦自激振动发生趋势,指出研磨子抑制高速列车车轮多边形磨耗的主要机理在于以下两个方面:(1)研磨子的增黏作用,使轮轨系统制动和牵引时不容易发生滑动,消除了车轮多边形发生的条件;(2)研磨子中硬质颗粒能够有效地将车轮踏面的微观缺陷及时打磨清除,从而有效抑制车轮多边形、异常磨耗及接触疲劳裂纹的产生.      

Numerical Simulation of Yield Stress Fluid Flow in Capillary Bundles: Influence of the Form and the Axial Variation in the Cross Section

In this paper, we investigate possible improvements that can be made to the bundle of capillaries model in order to better represent the flow of yield stress fluids through porous media. This was examined by performing extensive and progressive numerical simulations and by introducing the non-circularity of channels’ cross section and/or its variability along the channels’ axis. It is shown that if only the non-circularity of channels’ cross section is taken into account, a moderate influence is observed on both critical pressure gradient for the flow onset and the flow rate/pressure gradient \({Q}({\nabla P})\) relationship. However, the axial variation in capillaries’ cross section has proved to be more impacting the computed flow rate/pressure gradient data. We show hence that when available pore throat and pore body size distributions are used to construct the bundle of axially varying capillaries, the obtained \({Q}({\nabla P})\) data do fit well experimental results corresponding to the flow of a Bingham-like fluid through a bed of randomly packed mono-sized spheres.     

Computational dynamics: theory and applications of multibody systems

Multibody system dynamics is an essential part of computational dynamics a topic more generally dealing with kinematics and dynamics of rigid and flexible systems, finite elements methods, and numerical methods for synthesis, optimization and control including nonlinear dynamics approaches. The theoretical background of multibody dynamics is presented, the efficiency of recursive algorithms is shown, methods for dynamical analysis are summarized, and applications to vehicle dynamics and biomechanics are reported. In particular, the wear of railway wheels of high-speed trains and the metabolical cost of human locomotion is analyzed using multibody system methods.     

钢轨横向不均匀支撑刚度对钢轨波磨的影响

建立了钢轨波浪形磨损计算模型,模型中考虑车辆轨道垂向横向耦合动力学行为、轮轨三 维滚动接触力学行为和轮轨材料摩擦磨损的循环相互作用关系. 发展了相应的计算程序,并 用1: 1试验装置验证了理论模型. 详细分析了实际线路上由轨枕离散支撑导致的钢轨横向不均匀刚度和不同行车速度对曲线钢轨接触表面不均匀磨损的影响. 通过数值分析可知： (1)列车通过曲线钢轨时,轨枕离散支撑导致的钢轨横向不均匀刚度易引发曲线钢轨波磨的形 成和发展;(2)这类钢轨波磨具有与轨枕间距几乎相等的波长和28~35mm的短波长,这个短波长不均匀磨损主要是由轮轨高频接触振动引起;(3)同一个转向 架4个车轮作用下形成的钢轨波磨最大深度波谷的分布是不同的;(4) 改变过车速度不能有效地抑制轨枕离散支撑导致的钢轨波磨形成和发展速度.     

Tire load rating to reduce soil compaction

Both experience and research warn that heavily loaded wheels of agricultural transport vehicles and heavy machinery may cause severe compaction damage to the farmland. A remedy consists of reducing both the wheel load and the contact pressure.Early in the 1990s, the author suggested an experimental examination of the problem of soil compaction under fully controlled conditions. The ensuing research program, which was sponsored by the Grant Agency of the Czech Republic, included a series of experiments with loaded wheels carried out in the experimental grounds of the Czech University of Agriculture and, subsequently, their physical modelling in the laboratory of the Department of Motor Vehicles, Technical faculty. This program has corroborated the idea that physical modelling under controlled conditions, complemented by an adequate evaluation procedure, has a promising potential to predict full-scale ground compaction and become a sound basis for practical measures. This paper describes the laboratory equipment, testing technique, and the way of evaluating the compaction potential of tires in terms of soil dry bulk density, leading to a Compaction Number (CN) rating of individual tires. Practically, the CN rating is supposed to be included in agricultural tire catalogues to complement the load capacity/inflation pressure values for hard ground (e.g., ETRTO specifications based on tire strength and wear).     

A method for predicting the internal motion resistance of rubber-tracked undercarriages,Pt. 2. A research on the motion resistance of road wheels

In spite of an increasing number of rubber-tracked crawlers, the literature provides few guidelines and calculation models suitable for minimizing their internal motion resistance. This article presents a model where the internal resistance of double-flanged road wheels for rubber-tracked vehicles is calculated as a sum of the losses resulting from the indentation of the wheels into the track surface and friction of the wheels against the track guide lugs. The model allows for vertical and lateral load of the wheels, the non-uniform distribution of the wheel pressure on the track, and the relationship between the friction coefficient and normal reaction force in the interface between the wheel and track guide lugs. The model has been verified by experiments. According to the results of model computations and experiments discussed in the article, the internal losses of a given rubber-tracked undercarriage might be reduced if: the road wheels are covered with a material that exhibits low friction coefficient and mechanical hysteresis, the vehicle suspension system features oscillating bogie wheels, the undercarriage is fitted with the largest possible number of road wheels, and the vehicle weight is evenly distributed to all of the road wheels.     

基于有限元的高速列车车轮多边形磨耗成因分析

研究了中国高速列车车轮多边形磨耗的形成原因,考虑轮对的旋转惯量,建立了高速列车轮对-轨道-盘式制动系统有限元模型. 基于轮轨系统摩擦自激振动的理论,采用有限元复特征值分析法研究了高速列车制动时轮对-轨道-盘式制动系统的稳定性. 研究了饱和的轮轨蠕滑力和盘式制动系统摩擦力耦合作用对车轮多边形磨耗的影响,并调查了轮轨-轨道-盘式制动系统的参数敏感性. 数值模拟结果表明:在饱和的轮轨蠕滑力和盘式制动器摩擦力耦合作用下,轮轨系统的摩擦自激振动导致高速列车车轮多边形磨耗的产生,其导致的21~22阶和23~24阶车轮多边形磨耗占主导地位,这与中国高速列车高阶车轮多边形磨耗最为符合. 饱和的轮轨蠕滑力主要影响较低阶车轮多边形磨耗,盘式制动器摩擦力主要影响较高阶车轮多边形磨耗. 制动压力为13 kN时,车轮多边形磨耗形成的几率最小,发展速度最慢. 过高或者过低的垂向悬挂力均不利于抑制车轮多边形磨耗. 垂向悬挂力为75 kN时,车轮多边形磨耗形成的可能性最小,发展速度最慢.      

PIV measurement of the flow past a generic car body with wheels at LES applicable Reynolds number

Experiments by using 2D–2C Particle Image Velocimetry (PIV) were carried out and reported concerning the flow field past a generic car body (modified Ahmed body) which is equipped with wheels and wheel-arches. The Reynolds number was chosen to not exceed 2E+5 based on the height of the Ahmed body which makes it possible to investigate the same configuration by means of Large Eddy Simulation (LES). The wheels were rotating but the ground was stationary. The wheel-ground contact was realized by means of small rectangular openings below the wheels in the ground plane in which the wheels were immersed. The transition contour of the immersed wheels and the ground, as well as the rectangular openings below the wheels were properly sealed to prevent parasite flow and to provide well defined boundary conditions for an upcoming LES investigation.The flow field was measured in several planes with normal vectors pointing towards the directions normal to the free stream. Statistical characteristics of the flow are provided and discussed.     

车轮多边形激励下高速列车制动界面摩擦学行为分析

高速列车车轮多边形磨耗是一种沿车轮周向的不均匀磨耗,是列车服役过程中常见的车轮失效现象,其产生的剧烈轮轨激励严重威胁车辆系统服役可靠性.制动系统作为保障高速列车服役安全的核心部件,其界面摩擦学行为直接受到轮轨激励的影响.为探究车轮多边形激励下的制动界面摩擦学行为,建立了刚柔耦合车辆动力学模型和制动系统热机耦合有限元模型,并分别通过线路试验和台架试验验证了模型的正确性.然后,提出一种考虑车轮多边形激励的制动界面摩擦学行为分析方法,能够真实地反映服役过程中制动界面摩擦学行为.基于此,研究了不同车辆运行速度下车轮多边形激励对制动系统动态接触、温度以及振动特性的影响规律.结果表明：车轮多边形磨耗导致系统接触面积、摩擦热、接触应力和振动等摩擦学行为更为复杂且剧烈.此外,系统接触面积标准差和振动加速度均方根值随速度的增加而增大.因此,车轮多边形磨耗对制动界面摩擦学行为具有不可忽略的影响.该研究成果可为制动系统界面摩擦学行为研究及结构优化设计提供有效方法与工程指导.     

Using the Dirac approach to simulate the rolling of a wheeled vehicle

The rolling of a wheeled vehicle is considered in the case when the turning angles of the front wheels about the vertical axis are small. The small relative slip is taken into account in the adopted model of contact between the wheels and the road surface. It is shown that, when the stiffness of the wheels tends to infinity, the system of equations of motion may become nonclassical and its form is specified by the no-slip conditions along the longitudinal direction of motion and by the primary Dirac constraints arising because of the degeneracy of the Lagrangian.     

车辆纵向非光滑多体动力学建模与数值算法研究

在建立车辆纵向多体系统的动力学模型中, 将车身与车轮视为刚体, 两者通过减振器链接; 将传动系统视为一个圆盘通过扭簧和阻尼器与驱动轮连接; 将车轮与路面间的接触力简化为法向约束力、摩擦力和滚阻力偶,其中摩擦力的模型采用库仑干摩擦模型. 采用笛卡尔坐标作为该系统的广义坐标用于描述该系统的位形, 给出系统单双边的约束方程, 应用第一类拉格朗日方法建立了系统的动力学方程. 由于摩擦与滚阻的非光滑性, 使得该系统动力学方程不连续. 为便于计算, 建立了车轮与路面接触点的相对切向加速度与摩擦力余量的互补条件、车轮角加速度与滚阻力偶余量的互补条件, 以及车轮轮心法向加速度与路面法向约束力的互补条件. 将接触—分离、黏滞—滑移的判断问题转化成线性互补问题的求解, 并给出了具有约束稳定化的基于事件驱动法的数值计算方法. 最后, 应用该方法对车辆纵向多体系统进行了仿真, 分析了输出扭矩、摩擦及滚阻系数对其动力学行为的影响.      

Precise measurement of soil deformation and fluctuation in drawbar pull for steel and rubber-coated rigid wheels

The travelling performance of rigid wheels on sand stratum is measured using two kinds of surface material, i.e. steel and steel coated with rubber. A new method for measuring the displacement of soil beneath the wheel has been developed using small polyester film markers. The trajectories of soil particles beneath the wheels are approximated by an exponential function and the fluctuations in the drawbar pull are represented by a sinusoidal function. The amplitude and basic wavelength of the fluctuation in the drawbar pull are discussed for both types of wheels.     

Detection of mechanical stress in the steel structure of a bridge crane

A significant negative aspect in the operation of bridge-type cranes are the technical problems associated with wear of the wheels and the crane track, which causes crane skewing. The main causes of crane skewing include unevenness of the crane track, unequal loading of the traction drives depending on the position of the crane trolley, slips and different sizes of travel wheels and combinations of these causes. Firstly, this paper presents a design solution that can be used to detect the magnitude of mechanical stress and deformation of the steel structure of the crane, caused by the effects of skewing. The mechanical stress generated by the transverse forces of the deformed geometric shape of the crane bridge structure is recorded by mechanical stress detectors installed in the inner corners of the crane bridge. The resulting electrical signal from element mechanical voltage detectors, loaded by axial forces, can be used for feedback control of separate crane travel drives controlled by frequency converters. Secondly, this paper presents the calculation of the lateral transverse forces according to CSN 27 0103 and the determination of the values of mechanical stresses of the deformed steel structure of the crane bridge of a two-girder bridge crane using the finite element method in the program MSC.MARC 2019. Finally, this paper presents the structural and strength design of mechanical stress detectors and the conclusions of laboratory tests of axial force loading of mechanical stress detectors on the test equipment. At the same time, it presents records of the measured axial forces acting in the mechanical stress detectors, arising from the deformation and warping of the crane bridge by the known magnitude of the axial force acting on the crossbeam and from the deformation of the crane bridge caused by the crane operating modes.     

Performance of elastic wheels on yielding cohesive soils

Conventional methods for predicting the performance of wheels on soft soils consider the wheels to be rigid. It is difficult to describe the performance of elastic wheels such as pneumatic rubber tires due to the lack of an adequate expression of their deformation on yielding soils. In this paper a simple method to describe the configurations of elastic wheels moving in deformable soils is proposed. It treats elastic wheels as rigid wheels of larger diameters. Also a theoretical method that can predict the rolling resistances, depth of ruts and driving torques of pneumatic rubber tires on yielding cohesive soils is developed.

Experimental results show that the method is good enough to predict the performance of pneumatic rubber tires for practical use.