协效阻燃聚丙烯的阻燃性能

本文研究了以聚磷酸铵(APP)为主阻燃剂,次磷酸铝(AHP)和三聚氰胺氰尿酸盐(MCA)为辅阻燃剂的协效阻燃体系对聚丙烯(PP)阻燃性能的影响。 采用垂直燃烧测试、极限氧指数(LOI)测试、热重分析、锥形量热仪测试、扫描电子显微镜分析等技术手段对所制备的阻燃样品进行了阻燃性能分析。 结果表明:单独添加任一质量分数30%阻燃剂,均不能使PP获得良好的阻燃性能;当阻燃剂总质量分数保持在30%,m(APP)：m(AHP)：m(MCA)=4：1：1时获得理想阻燃效果,此时阻燃PP的LOI为33%,垂直燃烧测试达到V-0级,热释放速率峰值(PHRR)从765.7 kW/m²降为122.7 kW/m²。     

Effects of carbon nanotubes on the thermal stability and flame retardancy of intumescent flame-retarded polypropylene

Flame retardant mixtures of carbon nanotubes (CNTs) and intumescent flame retardant (IFR) were embedded in polypropylene (PP) to investigate what will happen if the additives exhibit two different flame retardation mechanisms. TEM tests showed that CNTs dispersed homogenously in PP matrix without any visible agglomeration. The effects of CNTs on thermal stability and flammability of PP were investigated by thermogravimetry (TG) and cone calorimetry tests, respectively. Results indicated that the introduction of CNTs only enhanced thermal stability of materials in a certain temperature range, but caused a severe deterioration of flame retardancy due to the interaction of the network structure and the intumescent carbonaceous char. Furthermore, conditions for an intumescent flame retardation system to behave with high efficiency were also discussed by a secondary combustion test.     

表面改性氢氧化镁阻燃聚丙烯的研究进展

聚丙烯是综合性能良好的五大通用塑料之一,但是其易燃的特点限制了其在很多领域的应用。氢氧化镁(MH)作为一种环境友好型的无机阻燃剂,常被用于阻燃聚丙烯,但是未经改性的MH极性强,易团聚,与基体的相容性差,难以在聚合物基体中均匀分散,在导致阻燃效率低的同时,对复合材料的力学性能也有很大的负面影响,为提高MH在聚合物基体中的界面相容性,往往需要对MH进行表面改性。本文总结了近几年来以表面化学改性、表面接枝改性、微胶囊化改性三种方法改性的MH阻燃聚丙烯的研究进展,并对其下一步的研究方向进行了展望。     

Surface treated cellulose fibres in flame retarded PP composites

Polypropylene-based composites were prepared containing non-treated and various treated cotton fibre and wood flakes. A correlation was observed among the fibre treatment and compounding parameters, mechanical and discoloration properties. The structural changes in fibres were demonstrated by Raman spectroscopic and DSC measurements. The possibility for forming cellulose fibre containing flame retardant composites was also investigated. The efficiency of various treatments on compounding, discoloration and mechanical properties enhance in the following order: no treatment < non ionic surfactant < reactive silicone segment containing non ionic surfactant < special silylation treatment. The best results obtained with the special silylation treatment were explained with the more organophilic character and by the thermal stability of the treated fibres. Cellulose fibre as a polyol-charring component and ammonium-polyphosphate together constitute a high performance intumescent flame retardant system in the PP matrix.     

Pyrolysis of polypropylene in the presence of halogenated paraffin and bismuth salt: Some aspects of the degradation mechanism

A study is reported of the condensed-phase reactions which occur during the thermal degradation of mixtures of polypropylene and flame retardant additives.Using the pyrolysis-gas chromatographic-mass spectrometric technique, various mixtures of polypropylene, chloroparaffin and bismuth salt were studied. By comparing the pyrograms with that of pure polypropylene, two effects were noted. Firstly there was a decrease in the amount of low boiling degradation products, which suggests that the unzipping reaction becomes less favoured. Secondly, there was a change in the ratio between the diastereoisomers of tetramer and pentamer, i.e. a reduction of the isomerization caused by hydrogen transfer along the polymer chain.     

石墨烯在聚合物阻燃材料中的应用及作用机理

本文从聚合物基底的阻燃复合材料类别角度出发,详细介绍了石墨烯在不同种类聚合物阻燃材料中的应用现状与作用机理。 包括有:石墨烯/聚乙烯、石墨烯/聚丙烯、石墨烯/聚苯乙烯、石墨烯/环氧树脂、石墨烯/聚氨酯、石墨烯/聚乙烯醇等多种石墨烯/聚合物复合阻燃材料。 同时还介绍了石墨烯基材料在其中所发挥的作用,该综述为发展出新型的石墨烯基/聚合物复合阻燃材料提供了很好的理论支持。     

Three new bifunctional additive for safer nickel-cobalt-aluminum based lithium ion batteries

The phosphorus-containing additives can help for forming a stable solid electrolyte interface film on the NCA cathode, thus enhance the thermal stability of the electrolyte and cycle performance of the battery.     

Influence of surface modification of fillers and polymer on flammability and tensile behaviour of polypropylene-composites

An intumescent system consisting of ammonium polyphosphate (APP) as an acid source and blowing agent, pentaerythritol (PER) as a carbonific agent and natural zeolite (clinoptilolite, Gördes II) as a synergistic agent was used in this study to enhance flame retardancy of polypropylene (FR-PP). Zeolite was incorporated into flame retardant formulation at four different concentrations (1, 2, 5, and 10 wt%) to investigate synergism with the flame retardant materials. Filler content was fixed at 30 wt% of total amounts of flame retardant PP composites. Zeolite and APP were treated with two different coupling agents namely, 3-(trimethoxysilyl)-1-propanethiol and (3-aminopropyl)-triethoxysilane for investigation of the influence of surface treatments on mechanical properties and flame retardant performance of composites. Maleic anhydride grafted polypropylene (MAPP) was used for making polypropylene hydrophilic. Flammability of FR-PP composites was measured by the determination of limiting oxygen index (LOI). The LOI values reached to a maximum value of 41% for mercapto silane treated APP:PER (2:1) PP composite containing 5 wt% zeolite. The tensile strength of composites was increased by the addition of MAPP and elongation at break of composites was increased with silane treatments.     

Thermal and Surface Analytical Study of Flame Retarded Polyolefins I. Interaction of Additives and Structure Formation

Pentaerythritol may react with tetraethoxy-silane and ammonium-polyphosphate in flame retarded polyolefins and an interfacial layer can be formed around the ammonium-polyphosphate particles. It is advantageous to study such systems using methods of thermal and surface analysis together. This revised version was published online in August 2006 with corrections to the Cover Date.     

Intrinsically flame retardant epoxy resin - Fire performance and background - Part I

The flame retardant effect of newly synthesized phosphorus-containing reactive amine, which can be used both as crosslinking agent in epoxy resins and as a flame retardant, was investigated. The effect of montmorillonite and sepiolite additives on the fire induced degradation was compared to pristine epoxy resin. The effect of combining the organophosphorous amine with clay minerals was also studied. It could be concluded that the synthesized phosphorus-containing amine, TEDAP can substitute the traditional epoxy resin curing agents providing additionally excellent flame retardancy: the epoxy resins flame retarded this way reach 960 °C GWFI value, 33 LOI value and V-0 UL-94 rating - compared to the 550 °C GWFI value, 21 LOI value and “no rate” UL-94 classification of the reference epoxy resin. The peak of heat release was reduced to 1/10 compared to non-flame retarded resin, furthermore a shift in time was observed, which increases the time to escape in case of fire. The flame retardant performance can be further improved by incorporating clay additives: the LOI and the HRR results showed that the optimum of flame retardant effect of clay additives is around 1 mass% filler level in AH-16-TEDAP system. Applying a complex method for mechanical and structural characterization of the intumescent char it was determined that the flame retarded system forms significantly more and stronger char of better uniformity with smaller average bubble size. Incorporation of clay additives (owing to their bubble nucleating activity) results in further decrease in average bubble diameter.     

Synthesis of a novel hybrid synergistic flame retardant and its application in PP/IFR

A novel inorganic-organic hybrid synergistic flame retardant was prepared by sol-gel reaction and characterized by NMR and FT-IR. It showed that the fire resistance of polypropylene/intumescent flame retardant (PP/IFR) composites could be improved with the combination of hybrid synergistic flame retardant. The char morphology and structure of PP composites were characterized by SEM and Raman spectra. The influence of the hybrid flame retardant on the thermal degradation process of PP composites was analyzed by FT-IR and the rheological behavior of the PP composites was also evaluated. The thermal stability of PP composites was characterized by TGA, weight loss difference and integral procedural decomposition temperature (IPDT). It indicated that the hybrid synergistic flame retardant had good synergistic effect with IFR.     

Mechanism of action of a fire retardant chloroparaffin

The mechanism by which a typical fire retardant chloroparaffin imparts fire retardant characteristics to high density polyethylene, polypropylene and polystyrene is studied by comparing the oxygen indices of these mixtures measured before and after dehydrochlorination. It is shown that flame poisoning by HCl evolved from the chloroparaffin is negligible in polystyrene and high density polyethylene, whereas it is noticeable in polypropylene. The results obtained are related to previous data on the thermal degradation of these mixtures. It is concluded that the chloroparaffin acts mainly by modifying the mechanism of pyrolysis of these polymers in the burning process. Only in the case of polypropylene is there an appreciable contribution by flame poisoning.     

Development of additives possessing both solid-phase and gas-phase flame retardant activities

Effective additives are required to impart a measure of fire retardancy to polymeric materials used in a variety of applications. Traditionally, these have been gas-phase active additives, most commonly organohalogen compounds or solid-phase active agents, often organophosphorus compounds. Organosphosphorus flame retardants are often very effective but may suffer from a cost disadvantage when compared with their organobromine counterparts. Organohalogen flame retardants are usually quite effective but their use is a subject to several environmental concerns. The development of additives that could simultaneously promote both types of fire retardant action could make available flame retardants that are both more cost effective and more environmentally friendly than those currently in use. Several sets of compounds with the potential to display both solid-phase and gas-phase flame retardant activities have been prepared and evaluated.     

Catalytic action of phospho-tungstic acid in the synthesis of melamine salts of pentaerythritol phosphate and their synergistic effects in flame retarded polypropylene

A solid acid, phospho-tungstic acid (PTA), has been used to catalyze the pentaerythritol-melamine phosphate (PER-MP) reaction to synthesize intumescent flame retardant, melamine salt of pentaerythritol phosphate (MPP) used in flame retardant polypropylene (PP). This novel and environmentally friendly synthesis technology well solves the problems of conventional preparation methods. PTA plays a double-role: on one hand, it remarkably enhances the conversion of the above reaction and decreases the reaction temperature; on the other hand, it acts as an effective synergist with MPP and greatly improves the flame retardancy; accordingly, no additional process is needed to remove PTA after the reaction, and the products of the catalyzed reaction were directly incorporated with PP to prepare high-performance flame retardant materials. The catalytic and synergistic effects of PTA, as well as the flame retardancy and mechanical properties of the corresponding flame retardant PP were investigated.     

Novel high phosphorus content phosphaphenanthrene-based efficient flame retardant additives for lithium-ion battery

The novel phosphate derivatives of phosphaphenanthrene with high-density phosphorus were synthesized and used as flame retardant additives for Li-ion batteries. The structures of compounds were characterized by ¹H NMR, ¹³C NMR, ³¹P NMR, FT-IR, and HR-MS. The excellent thermal stability of compounds was ascertained by thermogravimetric analysis and differential scanning calorimetry. The compounds were added to conventional electrolytes as flame retardant additives and evaluated their ionic conductivity, electrochemical stability, self-extinguishing properties, and combustion performance. The results showed that the compound containing higher phosphorus content has efficient flame retardant properties.     

Flame retardant composite materials

Flame retardant additives offer a potential short-term solution for reducing the combustibility of composites, and hence the reduction of the associated hazards. A brief review of fire modelling was performed to identify suitable mathematical expressions with which the results of the experimental flame retardant investigation were analysed. These were then used in a limited trial to compare the experimental and calculated ignition parameters. The comparison of simple mathematical equations with fire test results indicated that their ability to reasonably reproduce the experimental ignition parameters of the flame retardant treated composites is dependent on the mechanism of flame retardant activity, particularly the stage of combustion at which it is designed to be active. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal properties of compounds possessing both solid-phase and gas-phase flame retardant potential

Effective additives are required to impart a measure of fire retardancy to polymeric materials used in a variety of applications. Traditionally, these have been gas-phase active additives, most commonly organohalogen compounds, or solid-phase active agents, often organophosphorus compounds. Organosphosphorus flame retardants are often very effective but may suffer from a cost disadvantage when compared with their organobromine counterparts. Organohalogen flame retardants are usually quite effective but their use is subject to several environmental concerns. The development of additives that could simultaneously promote both types of fire retardant action could make available flame retardants that are both more cost effective and more environmentally friendly than those currently in use. Several sets of compounds including bromoanilino triazine derivatives and bromoaryl phosphates with the potential to display both solid-phase and gas-phase flame retardant activity have been prepared and evaluated by a variety of thermal methods.     

Characterisation of the dispersion in polymer flame retarded nanocomposites

Flame retardant nanocomposites have attracted many research efforts because they combine the advantages of a conventional flame retardant polymer with that of polymer nanocomposite. However the properties obtained depend on the dispersion of the nanoparticles. In this study, three types of polymer flame retarded nanocomposites based on different matrices (polypropylene (PP), polybutadiene terephtalate (PBT) and polyamide 6 (PA6)) have been prepared by extrusion. In order to investigate the dispersion of nanoparticles in the polymer containing flame retardant, conventional methods used to characterise the morphology of composites have been applied to FR composites containing nanoclays. XRD, TEM and melt rheology give useful information to describe the dispersion of the nanofiller in the flame retarded nanocomposite. In the PA6-OP1311 (phosphorus based flame retardant) materials, the clay is well dispersed unlike in PBT and PP materials where microcomposites are obtained with some intercalation. The poor dispersion is also highlighted by NMR measurements but the presence of flame retardant particles interferes in the quantitative evaluation of nanoclay dispersion and underestimations are made.     

Bis(1-propyloxy-2,2,6,6-tetramethylpiperidin-4-yl)-diazene - An innovative multifunctional radical generator providing flame retardancy to polypropylene even after extended artificial weathering

In this work, we report the synthesis and use of an innovative multifunctional radical generator, i.e., bis(1-propyloxy-2,2,6,6-tetramethylpiperidyl)-4-diazene (AZONOR) that alone can effectively provide flame retardancy and self-extinguishing properties to both polypropylene films and plaques. Polypropylene samples containing very low concentrations of 0.25-1 wt% of this additive can successfully pass not only the fire standard tests of DIN 4102 B2 and NF P92-505 but also the more challenging UL94 VTM-2 standard. Besides relative low levels of addition and having no detrimental effect on polypropylene appearance or its mechanical and processing properties another great advantage offered by this flame retardant is its multifunctionality, i.e., high flame retardant durability after artificial weathering. Thus, even after 2000 h of artificial weathering no significant decrease in flame retardant efficacy could be observed.     

Synthesis and fire retardant properties of vinylic polymers bearing phosphonated groups

To overcome the use of halogenated compounds, which are usually incorporated in plastics as flame retardant additives, the authors investigated the synthesis possibilities, to introduce with covalent bonds, the flame retarder groups at different positions of the polymer chains. They established correlations between the topology of the phosphonated groups and the flame retardant properties. They attempt to determine the origin of the flame resistance obtained in several cases. Their goal is to extend their interesting results obtained from oligomers, to polymer of high molecular weight.