New technique of synthesizing single-walled carbon nanotubes from ethanol using fluidized-bed over Fe-Mo/MgO catalyst

A new technique of synthesizing single-walled carbon nanotubes (SWCNTs) has been developed by means of the catalytic chemical vapor deposition (CVD) method from ethanol over MgO supported catalyst using fluidized-bed. Ethanol vapor was introduced into the fluidized-bed from a temperature-controlled bubbler by the flow of Ar without rotary pump. With this technique, the reaction conditions can be controlled simply. The fluidized-bed was applied as the reactor instead of quartz boats. Ethanol vapor and the powder of catalyst can be mixed with each other more sufficiently. MgO support can be easily removed from SWCNTs by acid solution. Characteristics of as-grown SWCNTs were presented using Raman spectroscopic and transmission electron microscopy (TEM), revealing that the SWCNTs produced by this method possess the significant quality of being free from amorphous carbons and having uniform diameter.     

Novel Catalysts for Gasification of Biomass with High Conversion Efficiency

We have developed catalysts for the gasification of biomass with much higher energy efficiency than the conventional methods (noncatalyst, dolomite, and commercial steam reforming Ni catalyst). In our investigation, the Rh/CeO₂ gave high yields of syngas for cellulose gasification using a fluidized-bed reactor with batch feeding of cellulose. However, the catalyst was deactivated because of sintering of CeO₂ during the reaction. To prevent the CeO₂ sintering, we have further improved the catalyst and found that Rh/CeO₂/SiO₂ was quite stable for the gasification of cellulose. It was demonstrated that Rh/CeO₂/SiO₂ gave almost complete gasification of real biomass (wood powder) at 873 K. These results indicate that the combination of this kind of catalyst and fluidized-bed reactor can realize the energy-efficient biomass gasification.     

Comprehensive study of nanostructured supports with high surface area for Fischer-Tropsch synthesis

An extensive study of Fischer-Tropsch synthesis on nanostructure supports with high surface area such as nanostructure γ-alumina, single wall carbon nanotubes (SWNTs), and the hybrid of SWNTs/nanostructure γ-alumina has been investigated. The nanostructure γ-alumina was promoted with lanthanum to obtain better performance of catalyst and 15 wt% cobalt loading was the basis of our investigation. Fischer-Tropsch synthesis was performed in a fixed bed reactor under different reaction conditions (220–240 °C, 15–25 bar, H₂/CO ratio of 2, GHSV of 900–1400) in order to study the effects of temperature, pressure and gas hourly space velocity (GHSV) changes on hydrocarbon selectivity and catalyst activity. The catalysts were extensively characterized by different methods including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), inductively coupled plasma (ICP), hydrogen (H₂) chemisorption and temperature-programmed reduction (TPR). The results showed that the yield of hybrid supported catalyst (55.4%) is higher than that of nanostructure γ-alumina supported catalyst (55.0%) and lower than that of SWNTs supported cobalt catalyst (71.0%). The hybrid supported catalyst showed higher reduction degree and dispersion of cobalt particles. The temperature, pressure and GHSV effects on hybrid supported catalyst were studied and results showed that higher pressure favors the chain growth and temperature increase leads to the increases in methane selectivity and CO conversion. Higher hydrocarbon selectivity and CO conversion showed positive relationship with increasing GHSV while lower hydrocarbon selectivity diminishes.     

Experimental investigation of fluidized-bed reactor performance for oxidative coupling of methane

Performance of the oxidative coupling of methane in fluidized-bed reactor was experimentally investigated using Mn-Na2WO4/SiO2,La2O3/CaO and La2O3-SrO/CaO catalysts.These catalysts were found to be stable,especially Mn-Na2WO4/SiO2 catalyst.The effect of sodium content of this catalyst was analyzed and the challenge of catalyst agglomeration was addressed using proper catalyst composition of 2%Mn2.2%Na2WO4/SiO2.For other two catalysts,the effect of Lanthanum-Strontium content was analyzed and 10%La2O 3-20%SrO/CaO catalyst was found to provide higher ethylene yield than La2O3/CaO catalyst.Furthermore,the effect of operating parameters such as temperature and methane to oxygen ratio were also reviewed.The highest ethylene and ethane (C2) yield was achieved with the lowest methane to oxygen ratio around 2.40.5% selectivity to ethylene and ethane and 41% methane conversion were achieved over La2O3-SrO/CaO catalyst while over Mn-Na2WO4 /SiO2 catalyst,40% and 48% were recorded,respectively.Moreover,the consecutive effects of nitrogen dilution,ethylene to ethane production ratio and other performance indicators on the down-stream process units were qualitatively discussed and Mn-Na2WO4/SiO2 catalyst showed a better performance in the reactor and process scale analysis.     

Continuous Flow Reactor for Hydroxylation of Benzene to Phenol by Hydrogen Peroxide

The direct hydroxylation of benzene to phenol catalyzed by activated carbon-supported Fe (Fe/AC) in acetonitrile using H₂O₂ as the oxidant was studied in a continuous flow reactor. Results showed that the continuous operation could obtain high phenol yield of 28.1%, coupled with the turnover frequency of 3 h^-1, and high selectivity of 98% under mild condition. The catalyst was characterized by N₂ adsorption/desorption, Boehm titration, X-ray photoelectron spectra, and Fourier transform infrared spectroscopy. It was observed that iron may interact with the carboxyl group forming iron-carboxylate like species, which act as the active phase. The apparent activation energy obtained by fitting an Arrhenius model to the experimental data was 13.4 kJ/mol. The reaction order was calculated to be about 1, 0.2 for benzene and 0.7 for H₂O₂.     

褐煤煤焦“一步法”制天然气双功能催化剂Fe-Ni/ATP性能研究

以Fe-Ni/ATP为催化剂,在小型固定床反应器上考察其在褐煤煤焦"一步法"制天然气过程中的催化性能。结果表明,在2 MPa、650℃反应条件下,Fe4Ni2/ATP4具有较好的催化气化和甲烷化性能,甲烷选择性为24.75%,较Fe4/ATP6的选择性提高了58.76%;且在五次循环实验过程中,碳转化率和CH4时空产率保持稳定,具有较高的稳定性。载体ATP中的CaO具有明显的气化催化效果;Fe与水蒸气反应生成的H2可快速提高反应器内H2分压,促进煤焦直接加氢甲烷化和CO甲烷化;Ni降低了催化剂的还原温度并形成铁镍合金活性组分,提高了催化剂的甲烷化催化性能。     

原位还原类钙钛型复合氧化物上碳纳米管的制备(英文)

在流动床反应器上利用原位还原类钙钛复合氧化物所得纳米金属颗粒（Ｆｅ、Ｃｕ）催化裂解ＣＨ４可大量制备尺寸均一的碳纳米管。制备的碳纳米管形貌通过透射电镜（ＴＥＭ）来观察表征。电镜观察结果表明,利用不同的类钙钛型复合氧化物可以合成具有不同结构的碳纳米管。     

Extraction of (9,8) Single‐Walled Carbon Nanotubes by Fluorene‐Based Polymers

Selective polymer wrapping is a promising approach to obtain high‐chiral‐purity single‐walled carbon nanotubes (SWCNTs) needed in technical applications and scientific studies. We showed that among three fluorene‐based polymers with different side‐chain lengths and backbones, poly[(9,9‐dihexylfluorenyl‐2,7‐diyl)‐co‐(9,10‐anthracene)] (PFH‐A) can selectively extract SWCNTs synthesized from the CoSO₄/SiO₂ catalyst, which results in enrichment of 78.3 % (9,8) and 12.2 % (9,7) nanotubes among all semiconducting species. These high‐chiral‐purity SWCNTs may find potential applications in electronics, optoelectronics, and photovoltaics. Furthermore, molecular dynamics simulations suggest that the extraction selectivity of PFH‐A relates to the bending and alignment of its alkyl chains and the twisting of its two aromatic backbone units (biphenyl and anthracene) relative to SWCNTs. The strong π–π interaction between polymers and SWCNTs would increase the extraction yield, but it is not beneficial for chiral selectivity. Our findings suggest that the matching between the curvature of SWCNTs and the flexibility of the polymer side chains and the aromatic backbone units is essential in designing novel polymers for selective extraction of (n,m) species.     

Comparative study of fluidized-bed and fixed-bed reactor for syngas methanation over Ni-W/TiO2-SiO2 catalyst

In this work, syngas methanation over Ni-W/TiO₂-SiO₂ catalyst was studied in a fluidized-bed reactor (FBR) and its performance was compared with a fixed-bed reactor (FIXBR). The effects of main operating variables including feedstock gases space velocity, coke content, bed temperature and sulfur-tolerant stability of 100 h life were investigated. The structure of the catalysts was characterized by XRD, N₂ adsorption-desorption and TEM. It is found that under same space velocity from 5000 h^?1 to 25000 h^?1 FBR gave a higher CH₄ yield, lower coke content, and lower bed temperature than those obtained in FIXBR. Ni-W/TiO₂-SiO₂ catalyst possessed excellent sulfur-tolerant stability on the feedstock gases less than 500 ppm H₂S in FBR. The carbon deposits formed on the spent catalyst were in the form of carbon fibers in FBR, while in the form of dense accumulation distribution appearance in FIXBR.     

Oligomerization of endo-dicyclopentadiene using a mesoporous catalyst in a fixed-bed reactor

The oligomerization of endo-dicyclopentadiene (endo-DCPD) over a mesoporous catalyst in a continuous-flow reactor at elevated pressure was studied to produce tricyclopentadiene (TCPD) and tetracyclopentadiene (TeCPD). The mesoporous material prepared from zeolite beta (MMZ_Hβ) was utilized as a catalyst. In addition, this study focused on the catalytic performance of the regenerated catalyst in comparison with the fresh catalyst. The TCPD and TeCPD were continuously produced through DCPD oligomerization over the MMZ_Hβ catalyst in a fixed bed reactor. At early time-on-stream, the conversion of endo-DCPD, the yield of TCPD and TeCPD, and the isomerization selectivity of TCPD in the fixed bed reactor were comparable to those in the batch-type reactor. The yield of oligomer containing TCPD and TeCPD decreased drastically from 28.5 % at 3 h time-on-stream to 21.5 % at 12 h time-on-stream, indicating that the catalyst was significantly deactivated. The in situ calcination in air flow at 500 °C was found to be effective for the regeneration of the used MMZ_Hβ catalyst.     

Fe/SiO_2纳米复合物上合成气制低碳烯烃催化性能研究

分别采用一步合成法和常规共沉淀法制备了Fe/SiO2催化剂,通过N2物理吸附、X射线衍射、透射电镜、傅里叶变换红外光谱和程序升温还原等方法对催化剂进行了表征,并在固定床反应器中对其费托合成制低碳烯烃的催化性能进行了评价。结果表明,与共沉淀铁基催化剂不同,采用一步合成法制备的纳米复合物主要由Fe3O4相构成,形貌呈规则球形,平均粒径为30 nm,尺寸分布窄,更容易还原。一步合成法制得的Fe/SiO2催化剂对费托合成反应具有较高的活性和低碳烯烃选择性、较低的甲烷选择性和良好的稳定性。     

High Activity and Selective Fischer–Tropsch Catalysts for Use in a Microchannel Reactor

Each process configuration for practicing the Fischer–Tropsch synthesis places demands particular to that configuration on the catalyst to be used. We discuss how a particular catalyst, prepared by the OMX (organic matrix combustion) method, when used in conjunction with the Velocys microchannel reactor system, results in a very stable, high performance Fischer–Tropsch synthesis system. With the ability to remove heat far more effectively than a conventional reactor system, this microchannel reactor requires a catalyst with much higher volumetric reactive site density. Further, with such a high volumetric reaction rate, mass transfer effects will be important in both the observed activity and selectivity of the operating catalyst. Nevertheless, the catalyst prepared using the OMX method exhibits an apparent turnover frequency which is considerably higher than reported for other catalysts in the literature. In addition to high activity, an economically useful catalyst must exhibit a stable, high selectivity for liquid products and be able to recover near-fresh performance using a regeneration approach which can be carried out with the catalyst in-place. An example of such a stable, multiply regenerated catalyst is given. Finally, further development has focused on a catalyst with even higher C₅₊ selectivity.     

Chemical catalysed recycling of waste polymers: Catalytic conversion of polypropylene into fuels and chemicals over spent FCC catalyst in a fluidised-bed reactor

Polypropylene (PP) was pyrolysed over spent FCC commercial catalyst (FCC-s1) using a laboratory fluidised-bed reactor operating isothermally at ambient pressure. The influence of reaction conditions including catalyst, temperature, and ratio of polymer to catalyst feed and flow rates of fluidising gas was examined. The yield of gaseous and liquid hydrocarbon products at 390 °C for spent FCC commercial catalyst (87.8 wt%) gave much higher yield than silicate (only 17.1 wt%). Greater product selectivity was observed with FCC-s1 as a post-use catalyst with about 61 wt% olefins products in the C₃-C₇ range. The selectivity could be further influenced by changes in reaction conditions. Valuable hydrocarbons of olefins and iso-olefins were produced by low temperatures and short contact times used in this study. It is also demonstrated that a post-use catalyst system under appropriate conditions the resource potential of polymer waste can be economically recovered and also can address the recycling desire to see an alternative to solve a major environment problem.     

Selective Oxidation of Propane by Lattice Oxygen of Vanadium-Phosphorous Oxide in a Pulse Reactor

Selective oxidation of propane by lattice oxygen of vanadium-phosphorus oxide (VPO) catalysts was investigated with a pulse reactor in which the oxidation of propane and the re-oxidation of catalyst were implemented alternately in the presence of water vapor. The principal products are acrylic acid (AA),acetic acid (HAc), and carbon oxides. In addition, small amounts of C1 and C2 hydrocarbons were also found, molar ratio of AA to HAc is 1.4-2.2. The active oxygen species are those adsorbed on catalyst surface firmly and/or bound to catalyst lattice, i.e. lattice oxygen; the selective oxidation of propane on VPO catalysts can be carried out in a circulating fluidized bed (CFB) riser reactor. For propane oxidation over VPO catalysts, the effects of reaction temperature in a pulse reactor were found almost the same as in a steady-state flow reactor. That is, as the reaction temperature increases, propane conversion and the amount of C1 C2 hydrocarbons in the product increase steadily, while selectivity to acrylic acid and to acetic acid increase prior to 350℃ then begin to drop at temperatures higher than 350℃, and yields of acrylic acid and of acetic acid attained maximum at about 400℃. The maximum yields of acrylic acid and of acetic acid for a single-pass are 7.50% and 4.59% respectively, with 38.2% propane conversion. When theamount of propane pulsed decreases or the amount of catalyst loaded increases, the conversion increases but the selectivity decreases. Increasing the flow rate of carrier gases causes the conversion pass through a minimum but selectivity and yields pass through a maximum. In a fixed bed reactor, it is hard to obtainhigh selectivity at a high reaction conversion due to the further degradation of acrylic acid and acetic acid even though propane was oxidized by the lattice oxygen. The catalytic performance can be improved inthe presence of excess propane. Propylene can be oxidized by lattice oxygen of VPO catalyst at 250℃, nevertheless, selectivity to AA and to HAc are even lower, much more acetic acid was produced (molar ratio of AA to HAc is 0.19:1-0.83:1) though the oxidation products are the same as from propane.     

The conversion of natural gas to higher hydrocarbons using a microwave plasma and catalysts

Methane, the major constituent of natural gas, had been converted to higher hydrocarbons by a microwave plasma. The yield of C2+ products increased from 29.2% to 42.2% with increasing the plasma power and decreasing the flow rate of methane. When the catalysts were used in the plasma reactor, the selectivities of ethylene and acetylene increased while the yield of C2+ remained constant. Among the various catalysts used, the Fe catalyst showed the highest ethylene selectivity of 30%. When we introduced the actual natural gas, more C2+ products were obtained (46%). This is due to the ethane and propane in the natural gas. When an electric field inductance for evolving the high plasma was applied, a high yield in C2+ products of 63.7% was obtained for the Pd-Ni bimetal catalyst.     

Decomposition of methane over alumina supported Fe and Ni–Fe bimetallic catalyst: Effect of preparation procedure and calcination temperature

Catalytic decomposition of methane has been studied extensively as the production of hydrogen and formation of carbon nanotube is proven crucial from the scientific and technological point of view. In that context, variation of catalyst preparation procedure, calcination temperature and use of promoters could significantly alter the methane conversion, hydrogen yield and morphology of carbon nanotubes formed after the reaction. In this work, Ni promoted and unpromoted Fe/Al₂O₃ catalysts have been prepared by impregnation, sol–gel and co-precipitation method with calcination at two different temperatures. The catalysts were characterized by X-ray diffraction (XRD), N₂ physisorption, temperature programmed reduction (TPR) and thermogravimetric analysis (TGA) techniques. The catalytic activity was tested for methane decomposition reaction. The catalytic activity was high when calcined at 500 °C temperature irrespective of the preparation method. However while calcined at high temperature the catalyst prepared by impregnation method showed a high activity. It is found from XRD and TPR characterization that disordered iron oxides supported on alumina play an important role for dissociative chemisorptions of methane generating molecular hydrogen. The transmission electron microscope technique results of the spent catalysts showed the formation of carbon nanotube which is having length of 32–34 nm. The Fe nanoparticles are present on the tip of the carbon nanotube and nanotube grows by contraction–elongation mechanism. Among three different methodologies impregnation method was more effective to generate adequate active sites in the catalyst surface. The Ni promotion enhances the reducibility of Fe/Al₂O₃ oxides showing a higher catalytic activity. The catalyst is stable up to six hours on stream as observed in the activity results.     

Combined hydrogenation of carbon oxides on catalysts bearing iron and nickel nanoparticles

The reaction of the hydrogenation of a mixture of carbon oxides on ultradisperse powder (UDP) catalysts containing Fe and Ni nanoparticles and their bimetallic mechanical mixtures was investigated. It was established that the main reaction product on UDP Ni is methane, while the main products on the bimetallic systems are methane and ethylene. A synergetic effect was observed on the bimetallic catalyst under investigation. It was revealed that the hydrogenation of a mixture of carbon oxides proceeds through the stage of dissociative adsorption of both components, CO and CO₂. The olefin selectivity of the process was explained by the participation of different forms of adsorbed hydrogen (H_I: H_II) at the catalyst surface. It is assumed that the hydrogenation of carbon oxides on iron-nickel catalysts proceeds either through the jumpover effect or via hydrogen spillover.     

Effect of Fe-Mo promoters on HZSM-5 zeolite catalyst for 1-hexene aromatization

The promotional effect of Fe-Mo species introduced into HZSM-5 (Zeolyst Int., SiO₂/Al₂O₃ ≈ 30) zeolite catalyst by the wetness impregnation method for the 1-hexene aromatization was investigated. The structure and catalytic performance for the aromatization of 1-hexene over xFeyMo-ZSM-5 catalysts in comparison with unmodified HZSM-5 catalysts were studied. The xFeyMo-ZSM-5 catalysts contain fixed loading (5 wt%) and variable Fe/Mo ratio. The catalysts were characterized by BET, ICP-AES, HRSEM-EDS, HRTEM, XRD, FTIR, H₂-TPR, NH₃-TPD, and pyridine DRIFT spectroscopy. The characterization data confirmed the existence of Fe and Mo species in the zeolite matrix. With Fe and Mo species implementation to HZSM-5 zeolite, the amount of the acid sites decreased, but the selectivities to C₉₊ aromatics increased. The catalyst evaluation was performed at 350 °C for 6 h on-stream at atmospheric pressure using a fixed-bed quartz tube reactor. The selectivity to products of different carbon number was affected by the Fe/Mo ratio within the zeolite. It was found the product distribution of grouped fractions of C₁–C₁₇₊ from the liquid product. The results indicate that the optimum ratio of Fe/Mo is 1–1.5. The highest selectivity for gasoline and distillate ranges was obtained for the 2.5wt%Fe2.5wt%Mo- and 3wt%Fe2wt%Mo-ZSM-5 samples, which was higher than that for parent HZSM-5 catalyst.     

The effect of the components of the PdCl2/Fe/I2/Py catalytic system on nitrobenzene carbonylation to ethyl N-phenylcarbamate

The PdCl₂/Fe/I₂/Py catalytic system (Py-pyridine), reported to be highly active in the reaction of nitrobenzene carbonylation to ethyl phenylcarbamate was studied. The present paper describes the role of catalyst components and its effect on the activity and selectivity of the catalyst. The increase in the amount of PdCl₂ in the system while retaining a constant level of the other catalyst components, results in the increase of both carbamate and aniline yields. The increase in the amount of iron while retaining the other components constant, initially causes an increase in the carbamate yield; however, at Fe: Pd ratios higher than 36, the carbamate yield remains constant. The change in the amount of iron has no effect on the amount of aniline formed in the system. An increase in the amount of iodine in the system while retaining the other components constant, results in a decrease in carbamate yield and a considerable increase in the aniline yield of the reaction products.     

The Solid-State-Grinding Synthesis of Maganese-Modified Cobalt Oxides and Application in the Low-Temperature CO Preferential Oxidation in H<Subscript>2</Subscript>-Rich Gases

A series of MnOx modified cobalt oxides with different atomic molar ratios of Mn/(Mn?+?Co) were prepared by a soft reactive grinding route and investigated for CO preferential oxidation in H₂. It was found that as-prepared Mn-doped cobalt oxides exhibited superior activity compared to the single constituted oxides, other Mn–Co–O mixed oxides synthesized by solution-based route, and other grinding-derived mixed metal oxides M–Co–O (M?=?Zn, Ni, Cu, Fe). The grinding-derived MnCo10 catalyst with Mn/(Mn?+?Co) molar ration of 10% showed the best CO oxidation activity and higher selectivity at low temperature. The surface richness of Co³⁺ was not found as increasing the Mn molar ratio in the present work. However, the incoporation of MnOx with proper amount into Co₃O₄ could produce high surface area, high structure defects, and rich surface active oxygen species, while the ability to supply the active oxygen species was suggested to play the crucial role in promoting the catalytic performance of Mn–Co–O mixed oxides.