Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Effect of dispersed phase composition on morphological and mechanical properties of PET/EVA/PP ternary blends

Immiscible ternary blends of PET/EVA/PP (PET as the matrix and (PP/EVA) composition ratio = 1/1) were prepared by melt mixing. Scanning electron microscope results showed core‐shell type morphology for this ternary blend. Binary blends of PET/PP and PET/EVA were also prepared as control samples. Two grades of EVA with various viscosities, one higher and the other one lower than that of PP, were used to investigate the effect of components' viscosity on the droplet size of disperse phase. The effect of interfacial tension, elasticity, and viscosity on the disperse phase size of both binary and ternary blends was investigated. Variation of tensile modulus of both binary and ternary blends with dispersed phase content was also studied. Experimental results obtained for modulus of PET/EVA binary blends, showed no significant deviations from Takayanagi model, where considerable deviations were observed for PET/PP binary blends. Here, this model that has been originally proposed for binary blends was improved to become applicable for the prediction of the tensile modulus of ternary blends. The new modified model showed good agreement with the experimental data obtained in this study. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 251–259, 2010     

Latex aging: The effects of coalescing agents and thermal annealing on the morphology of composite latex particles

Many composite polymer latices are produced with nonequilibrium particle morphologies and these can be prone to structural changes with the time of storage. Here we report on the use of coalescing agents, and separately thermal annealing to follow the morphology changes with aging time. Two coalescing agents with very different water solubilities were used to plasticize the latex polymers. During months of storage time the polymer particles were analyzed via differential scanning calorimetry and transmission electron microscopy. A parallel set of aging experiments were carried out for the same latices where the change agent was simple thermal annealing. Both latex and dry polymer samples were annealed at temperatures above 100 °C and for various periods of time. Both sets of experiments lead to the conclusion that when the aging temperature is at or above the effective glass transition temperature (taking into account solvent plasticization) of the glassiest of the polymers in a two‐component latex, morphological change can be rather fast and easily characterized. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1583–1589, 2011     

Compatibilizing effect of functionalized polystyrene blends: a study of morphology,thermal, and mechanical properties

Polystyrene (PS), being an amorphous polymer is immiscible with other polymers. To engender miscible blends, PS has been functionalized with an active amino‐functional group on the molecular chains of PS to yield amino‐substituted polystyrene (APS), which serves as a reactive compatibilizer. The compatibilization effect of amino functionalized polystyrene on the rubber toughening was explored and results were compared in terms of morphology, thermal, and mechanical properties of PS/SEBS‐g‐MA versus APS/SEBS‐g‐MA blends. In addition, the effect of rubber content on the blend morphology and mechanical properties were investigated. An appreciable change in the thermal stability of APS blends in comparison with PS blend has been probed. A marked correlation has been observed between phase morphology and thermal stability. Use of APS produced the compatibilized blends which render improved blend morphology, enhanced thermal and mechanical properties. Optimal thermal, morphological and mechanical profiles were depicted by 20‐wt% APS blend. Copyright © 2008 John Wiley & Sons, Ltd.     

Selective localization of organoclay and effects on the morphology and mechanical properties of LDPE/PA11 blends with distributed and co‐continuous morphology

A study was made on the effect of small amounts of organically modified clay on the morphology and mechanical properties of blends of low‐density polyethylene and polyamide 11 at different compositions. The influence of the filler on the blend morphology was investigated using wide angle X‐ray diffractometry, scanning and transmission electron microscopy and selective extraction experiments. The filler was found to locate predominantly in the more hydrophilic polyamide phase. Although such uneven distribution does not have a significant effect on the onset of phase co‐continuity of the polymer components, it brings about a drastic refinement of the microstructure for the blends both with droplets/matrix and co‐continuous morphologies. In addition to the expected reinforcing action of the filler, the resulting fine microstructure plays an important role in enhancing the mechanical properties of the blends. This is essentially because of a good quality of stress transfer across the interface between the constituents, which also seems to benefit for a good interfacial adhesion promoted by the filler. Our results provide the experimental evidence for the capabilities of nanoparticles added to multiphase polymer systems to act selectively as a reinforcing agent for specific domains of the material and as a medium able to assist the refinement of the polymer phases during mixing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 600–609, 2010     

Film-forming ability and mechanical properties of coalesced latex blends

The film-forming ability of latex blends (hard latex + soft latex) and the mechanical behavior at finite strain of latex blend films (soft matrix with tough inclusions) has been investigated. The maximum weight fraction of hard latex particles (ϕ_max) which still gives rise to transparent and crack-free films has been used as film-forming ability criterion. It was shown that when the T_g of the soft latex is low (T_g(soft) < 0°C), ϕ_max is constant and equal to 0.55 because the film-forming ability is controlled by contacts between hard particles. Nevertheless, the expected effect of T_g(soft) on film-forming ability is observed (i.e., ϕ_max decreases when T_g(soft) increases) when T_g(soft) is above 0°C. From the mechanical behavior point of view, it was shown that the two main parameters controlling the mechanical behavior of latex blend films are: the mechanical properties of the soft polymer because it represents the continuous matrix and the weight fraction of hard latex particles since they enhance the local deformation of matrix under load. However, it was also proven that debounding between the T_g latex particles and low T_g matrix occurs rapidly (at an elongation ratio ≈ 30%) during uniaxial strain experiments and has to be taken into account in order to gain a thorough understanding of the mechanical behavior of these biphasic films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2093–2101, 1997     

The effects of melt annealing and counterpart's molecular weight on the thermal properties and phase morphology of poly(L‐lactide)‐based blends

The thermal properties and phase morphology of poly(L ‐lactide) (PLLA)‐based blends have been studied. Two poly(ethylene glycol)s (PEGs) with molecular weight (MW) of about 1,500 (1.5k) g/mol and 2,000,000 (2M) g/mol, respectively, were used as counterparts. The blends were annealed at a preselected temperature of 200 °C for either 2 min or 30 min before the characterizations. Both PEGs were determined to enhance the crystallizability of PLLA. After a 2‐min process of annealing, the PEG(1.5k)'s crystallization efficiency on PLLA has been noted to increase with the increase of its content. Conversely, PEG(2M)'s crystallization efficiency declined with the increase of its content. Extending the annealing time has evidently changed the PEGs' crystallization effect on PLLA. Moreover, the PEG(1.5k) has, to a greater extent, brought about the depression of PLLA's melting temperature by increasing its content, and this depression increased with the annealing time. The blends exhibited lower thermal stability than those of the parent components, particularly for the PEG(1.5k)‐included system with a higher PEG content. Regardless of the annealing time, the PEG(1.5k)‐included blends have shown homogeneous melt morphology under light microscope, whereas the PEG(2M)‐included blends have displayed phase‐separated melt morphology. In addition to the composition, PEG's MW and annealing time influence the crystalline morphology of the blends. The ringed PLLA spherulites have appeared mostly in the 2‐min annealed PEG(1.5k)‐included blends. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1497–1510, 2009     

Morphology and mechanical properties of binary triblock copolymer blends

The influence of the morphology on the mechanical properties of binary styrene–butadiene (SB) triblock copolymer blends of a thermoplastic block copolymer and a thermoplastic elastomer (TPE) with different molecular architectures was studied with bulk samples prepared from toluene. Both block copolymers contained SB random copolymer middle blocks, that is, the block sequence S–SB–S. The two miscible triblock copolymers were combined to create a TPE with increased tensile strength without a change in their elasticity. The changes in the equilibrium morphology of the miscible triblock copolymer blends as a function of the TPE content (lamellae, bicontinuous morphology, hexagonal cylinders, and worms) resulted in a novel morphology–property correlation: (1) the strain at break and Young's modulus of blends with about 20 wt % TPE were larger than those of the pure thermoplastic triblock copolymer; (2) at the transition from bicontinuous structures to hexagonal structures (～35 wt % TPE), a change in the mechanical properties from thermoplastic to elastomeric was observed; and (3) in the full range of wormlike and hexagonal morphology (60–100 wt % TPE), elastomeric properties were observed, the strength greatly increasing and high‐strength elastomers resulting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 429–438, 2005     

Investigation of thermal,mechanical, and electrical properties of novel polyurethanes/high molecular weight polybenzoxazine blends

In order to prepare tough polyurethane (PU) electrical insulator with improved thermal stability and electrical insulating properties, high molecular weight polybenzoxazine precursor was mixed and co‐cured with crosslinkable urethane prepolymers. Polybenzoxazine precursor (Bmda) was synthesized from reaction of bisphenol‐A, methylenedianiline, and paraformaldehyde. Epoxy‐terminated polyurethanes (EPU1‐4) were prepared by the reaction of glycidol with NCO‐terminated urethane oligomers. The oligomers were prepared from different molecular weight versions of polycaprolactone polyol (CAPA) and hexamethylene diisocyanate. Blends were prepared through thermal treatment of equal weights of two precursors dissolved in chloroform. Optimum curing condition was determined by DSC and DMTA analysis and measurement of the gel content for cured samples. Viscoelastic, thermal, mechanical, and electrical properties of cured samples were investigated and structure–property relationship was established. Copyright © 2008 John Wiley & Sons, Ltd.     

Mechanical properties and characterization of slowly cooled isotactic polypropylene/high‐density polyethylene blends

In previous studies, we found that Young's moduli of quenched isotactic polypropylene/high‐density polyethylene (iPP/HDPE) exceeded the upper bound, calculated from the Voigt model, with the moduli of the quenched homopolymers as those of the two components. We suggested that this might be due to crystallization, as the components crystallized at higher temperatures in the blend than on their own. We repeated the same set of measurements, this time on iPP/HDPE blends that were cooled slowly. We also examined crystallization at various rates of cooling with differential scanning calorimetry. At slow cooling rates, the HDPE and iPP components in the blends crystallize at lower temperatures than in the pure homopolymers, suggesting that the presence of one component inhibits rather than promotes the crystallization of the other. Electron microscopy of slowly cooled blends revealed very different interfacial morphologies depending on whether the HDPE or the iPP crystallizes first. Young's moduli of most of the blends lie on the upper bound; however, some blends with co‐continuous morphologies fall well below the lower bound. The mechanical properties are discussed in terms of the interfacial morphology, the crystallization behavior, and the large‐scale phase separation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1384–1392, 2003     

Influence of composition on properties of nylon 6/EVOH blends

In this work, the relationships between composition and properties of Ny6/EVOH system were examined by means of several techniques and the results were interpreted in terms of level of compatibility. Blends of different ratio of Ny6 and EVOH have been processed in a laboratory‐based film blowing extrusion apparatus. Rheological measurements, FTIR and morphological analysis, and thermal and mechanical properties were carried out. Peculiar rheological, thermal, and mechanical behaviors were observed for the blend containing 25% by weight of EVOH. At this composition, FTIR analysis has pointed out that a minimum in molecular motion is achieved as a consequence of a maximum interaction of the polar groups (amide groups of Ny6 and hydroxyl groups of EVOH) involved. Moreover, gas permeability measurements on the blown films have been performed at T = 30°C. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2445–2455, 1999     

Organoclay/thermotropic liquid crystalline polymer nanocomposites. III. Effects of fully exfoliated organoclay on morphology,thermal, and rheological properties

A fully exfoliated organoclay in thermotropic liquid crystalline polymer (TLCP) based nanocomposite was prepared by a method combining ultrasonication, centrifugation, solution casting, and heat‐shearing separation. Morphological study showed that the organoclays of 15–25 nm in size dispersed uniformly in TLCP with fully exfoliated structures. The organoclays formed molecular level interactions with TLCP molecules. The interactions did not affect the liquid crystallinity and mesophase structure of TLCP, but they affected the thermal stability and thermal properties of TLCP, increasing the thermal stability and shifting the transition temperatures to the higher ends. Mechanical rheology investigations in the linear viscoelastic region showed that with the exfoliated organoclay in TLCP, more obvious pseudosolidlike behavior appeared in the terminal region. The rigidity of TLCP was enhanced by the presence of the exfoliated organoclay with percolated structures in the TLCP matrix. In steady shear tests, the nanocomposite had the similar shear viscosity and N1 (the first normal stress difference) to those of TLCP in the steady state condition. Percolated structures were easily destroyed by sufficient shear strain and the exfoliated organoclays were oriented along the shear direction, even assisting the neighboring TLCP molecules to align in the flow direction, resulting in a decrease of viscosity and an increase of the N1 slope. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 712–720, 2010     

Thermal and rheological properties of miscible polyethersulfone/polyimide blends

Blends of an aromatic polyethersulfone (commercial name Victrex) and a polyimide (commercial name Matrimid 5218), the condensation product of 3,3′,4,4′-benzophenone tetracarboxylic dianhydride and 5(6)-amino-1-(4′-aminophenyl)-1,3,3′-trimethylindane, were studied by differential scanning calorimetry, dynamic mechanical analysis, and rheological techniques. The blends appeared to be miscible over the whole range of compositions when cast as films or precipitated from solution in a number of solvents. After annealing above the apparent phase boundary, located above T_g, the blends were irreversibly phase separated indicating that the observed phase boundary does not represent a true state of equilibrium. Only a narrow “processing window” was found for blends containing up to 20 wt % polyimide. Rheological measurements in this range of compositions indicated that blending polyethersulfone with polyimide increases the complex viscosity and the elastic modulus of the blends. For blends containing more than 10 wt % polyimide, abrupt changes in the rheological properties were observed at temperatures above the phase boundary. These changes may be consistent with the formation of a network structure (due to phase separation and/or crosslinking). Blends containing less than 10 wt % polyimide exhibited stable rheological properties after heating at 320°C for 20 min, indicating the existence of thermodynamic equilibrium.     

Synergistic effects of ammonium polyphosphate and red phosphorus with expandable graphite on flammability and thermal properties of HDPE/EVA blends

In this work, the flame‐retardant high‐density polyethylene/ethylene vinyl‐acetate copolymer (HDPE/EVA) composites have been prepared by using expandable graphite (EG) as a flame retardant combined with ammonium polyphosphate (APP) and red phosphorus masterbatch (RPM) as synergists. The synergistic effects of these additives on the flammability behaviors of the filled composites have been investigated by limiting oxygen index, UL‐94 test, cone calorimeter test, thermogravimetric analysis (TGA), Fourier‐transform infrared (FTIR), and scanning electron microscopy. The results show that APP and RPM are good synergists for improving the flame retardancy of EG‐filled HDPE/EVA composites. The data from TGA and FTIR spectra also indicate the synergistic effects of APP and RPM with EG considerably enhance the thermal degradation temperatures but decrease the charred residues of the HDPE/EVA/EG composites because the flame‐retardant mechanism has changed. The morphological observations present positive evidences that the synergistic effects take place in APP and RPM with EG in flame‐retardant EG‐filled HDPE/EVA/EG composites. The formation of stable and compact charred residues promoted by APP and RPM with EG acts as effective heat barriers and thermal insulations, which improves the flame‐retardant performances and prevents the underlying polymer materials from burning. Copyright © 2015 John Wiley & Sons, Ltd.     

Crystallization behavior and thermal properties of blends of poly(3-hydroxybutyate-co-3-valerate) and poly(1,2-propandiolcarbonate)

Crystallization behavior of blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(1,2-propandiolcarbonate) (PR(CO₂)) has been investigated by polarized light microscopy (PLM). The spherulite growth rates (SGR) of all blends were faster than that of pure PHBV, and the spherulite growth rates of PHBV in the PHBV/PR(CO₂) blends reduced with increasing PR(CO₂) weight fraction. There are two melting peaks in both the pure PHBV and the PHBV/PR(CO₂) blends. The melting peak of PHBV/PR(CO₂) blends was reduced by lower temperature about 20K as compared to PHBV and the higher temperature melting peak was increased by about 10K in the blends.     

Evaluation of the SEBS copolymer in the compatibility of PP/ABS blends through mechanical,thermal, thermomechanical properties,and morphology

Polypropylene (PP) blends with acrylonitrile-butadiene-styrene (ABS) were prepared using the styrene-ethylene-butylene-styrene copolymer (SEBS) as a compatibilizing agent. The blends were prepared in a co-rotational twin-screw extruder and injection molded. Torque rheometry, Izod impact strength, tensile strength, heat deflection temperature (HDT), differential scanning calorimetry, thermogravimetry, and scanning electron microscopy properties were investigated. The results showed that there was an increase in the torque of PA6/ABS blends with SEBS addition. The PP/ABS/SEBS (60/25/15%) blend showed significant improvement in impact strength, elongation at break, thermal stability, and HDT compared with neat PP. The elastic modulus and tensile strength have not been significantly reduced. The degree of crystallinity and the crystalline melting temperature increased, indicating a nucleating effect of ABS. The PP/ABS blends compatibilized with 12.5% and 15% SEBS presented morphology with well-distributed fine ABS particles with good interfacial adhesion. As a result, thermal stability has been improved over pure PP and the mechanical properties have been increased, especially impact strength. In general, the addition of the SEBS copolymer as the PP/ABS blend compatibilizer has the advantage of refining the blend's morphology, increasing its toughness and thermal stability, without jeopardizing other PP properties.     

Evaluation of compatibility and properties of biodegradable polyester blends

Three different biodegradable polyesters, namely, polycaprolactone (PCL), polybutylene succinate (BIONOLLE), and a copolyester of adipic acid, terephthalic acid, and 1,4‐butanediol (EASTAR) were melt‐blended using a twin‐screw extruder. The percentage composition of each of the aforementioned polymers was varied to obtain different blends, and the mechanical properties were evaluated. Selected blends showed significant improvement in tensile strength as compared with the individual polymers used to prepare the blend. The compatibility between the polymer phases was examined via Fourier transform infrared (FTIR) and nuclear magnetic resonace (NMR) spectroscopy as well as dynamic mechanical analysis. FTIR and NMR data confirmed the occurrence of hydrogen‐bonding and ester‐interchange reactions. Thermal properties and changes in crystallinity of the blends were examined with differential scanning calorimetry and X‐ray diffraction. A considerable increase in crystallinity was shown by the blend system containing BIONOLLE/PCL. The morphology of the blends was observed and correlated to the improved mechanical properties of the blend system. Results revealed an intermediate multiphase system in which a significant degree of mixing was achieved through the chemical interaction of the functional groups present, while using the twin‐screw extruder. Significant improvement in mechanical properties of some blends was observed, and information about the miscibility of these polyesters is provided. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2003–2014, 2002     

Water sorption and electrical/dielectric properties of organic-inorganic polymer blends

Organic-inorganic polymer blends (OIPB) were obtained by reaction of organic and inorganic oligomers. The organic oligomer was synthesized with 2,4-toluene diisocyanate (TDI) and oligooxypropylene glycols (OPG) with various molecular weights (MW). The inorganic component was a water solution of sodium silicate. The OIPB obtained are hydrophilic and have great water sorption ability (the relative weight of sorbed water reaches 2000 %). The kinetics of water sorption and the changes of electrical conductivity during sorption were studied. Sorption ability, and mechanical, electrical and dielectric properties of OIPB depend on molecular weight of OPG: conductivity increases with increasing MW, whereas the sorption ability correlates with the mechanical properties. The influence of the inorganic phase content on the electrical and dielectric properties was studied as well.     

Synthesis and morphology of an iron oxide/polystyrene/poly(isopropylacrylamide‐co‐methacrylic acid) thermosensitive magnetic composite latex with potassium persulfate as the initiator

In this work, an iron oxide (Fe₃O₄)/polystyrene (PS)/poly(N‐isopropylacryl amide‐co‐methacrylic acid) [P(NIPAAM–MAA)] thermosensitive magnetic composite latex was synthesized by the method of two‐stage emulsion polymerization. The Fe₃O₄ particles were prepared by a traditional coprecipitation method and then surface‐treated with either a PAA oligomer or lauric acid to form a stable ferrofluid. The first stage for the synthesis of the thermosensitive magnetic composite latex was to synthesize PS in the presence of a ferrofluid by emulsion polymerization to form Fe₃O₄/PS composite latex particles. Following the first stage of reaction, the second stage of polymerization was carried out with N‐isopropylacryl amide and methacrylic acid as monomers and with Fe₃O₄/PS latex as seeds. The Fe₃O₄/PS/[P(NIPAAM–MAA)] thermosensitive magnetic particles were thus obtained. The effects of the ferrofluids on the reaction kinetics, morphology, and particle size of the latex were discussed. A reaction mechanism was proposed in accordance with the morphology observation of the latex particles. The thermosensitive property of the thermosensitive magnetic composite latex was also studied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3062–3072, 2007