Cationic copolymerization of diglycidyl ether of bisphenol A with phthalide or 3,3′‐diphtalide catalyzed by lanthanide triflates

Mixtures of the diglycidylether of bisphenol A (DGEBA) and phthalide (PT) or 3,3′‐diphthalide (DPT) were cured using ytterbium or lanthanum triflate as catalyst. The curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and quantify the evolution of the epoxide and lactone groups. The T_g of the crosslinked materials increased when the proportion of lactone in the curing mixture decreased. The kinetics was studied with DSC experiments and isoconversional procedures. The differences in the reactivity of the systems were related to the Lewis acidity of the lanthanide salt used as initiator. The increase in the proportion of lactone leads to an increase in the reaction rate. The shrinkage was determined from the densities before and after curing and its evolution was studied by thermomechanical analysis. The materials obtained were characterized by thermogravimetry and dynamic mechanical thermal analysis. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1711–1721, 2006     

New thermosets obtained by the cationic copolymerization of diglycidyl ether of bisphenol A with γ‐caprolactone with an improvement in the shrinkage. I. Study of the chemical processes and physical characteristics

Diglycidyl ether of bisphenol A was cured with different proportions of γ‐caprolactone with ytterbium triflate as an initiator. The curing was studied by means of differential scanning calorimetry and Fourier transform infrared in the attenuated total reflection mode. The latter was used to monitor the competitive reactive processes and to quantify the conversions of the epoxide, lactone, and intermediate spiroorthoester groups. A partial depolymerization process from the cured material to free γ‐caprolactone was also identified. The formation of a stable carbocation and the coordinative capability of ytterbium triflate were the reasons for this unexpected process. The thermal and dynamic mechanical properties of the cured materials were determined with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical thermal analysis. An increase in the proportion of γ‐caprolactone resulted in an increased curing rate, a decrease in the shrinkage after gelation, and a significant decrease in the glass transition temperature. The introduction of ester linkages into the three‐dimensional structure led to more thermally degradable thermosets. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1968–1979, 2007     

Improved thermosets obtained from cycloaliphatic epoxy resins and γ‐butyrolactone with lanthanide triflates as initiators. I. Study of curing by differential scanning calorimetry and Fourier transform infrared

3,4‐Epoxycyclohexylmethyl 3,4‐epoxycyclohexane carboxylate was cured with different proportions of γ‐butyrolactone with lanthanum, samarium, and ytterbium triflates as catalysts. The curing was studied with differential scanning calorimetry (DSC) and Fourier transform infrared in the attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and to quantify the evolution of the epoxide, lactone, and intermediate spiroorthoester groups. The glass‐transition temperature of the crosslinked materials was high and increased when the proportion of lactone decreased. The kinetics were studied with DSC experiments and were analyzed with isoconversional procedures. The differences in the reactivities of the systems were related to the Lewis acidity of the lanthanide salt used as the initiator. An increase in the proportion of lactone produced an increase in the reaction rate. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2337‐2347, 2005     

FTIR/ATR study of the copolymerization of diglycidyl ether of Bisphenol A with methyl-substituted γ-lactones catalyzed by rare earth triflate initiators

Mixtures of DGEBA with γ-valerolactone (γ-VL) or α-methyl-γ-butyrolactone (γ-MBL) 2:1 (mol/mol) were cationically copolymerized in the presence of scandium, ytterbium, or lanthanum triflates as initiators. The evolution of the different reactive groups was followed by means of FTIR/ATR spectroscopy. From these experiments, we could detect the coexistence of two unexpected processes: a reversion of the intermediate spiroorthoester formed to the initial products and a depolymerization process, which only takes place in samples with γ-VL, when scandium triflate was used as initiator or when the proportion of ytterbium triflate was increased from 1 to 3 phr. When γ-MBL was used as comonomer no depolymerization occurs which supports the proposed mechanism. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2129–2141, 2007     

Physical aging studies in epoxy resins. I. Kinetics of the enthalpy relaxation process in a fully cured epoxy resin

The physical aging of an epoxy resin based on diglycidyl ether of bisphenol-A cured by a hardener derived from phthalic anhydride has been studied by differential scanning calorimetry. The isothermal curing of the epoxy resin was carried out in one step at 130°C for 8 h, obtaining a fully cured resin whose glass transition was at 98.9°C. Samples were aged at temperatures between 50 and 100°C for periods of time from 15 min to a maximum of 1680 h. The extent of physical aging has been measured by the area of the endothermic peak which appears below and within the glass transition region. The enthalpy relaxation was found to increase gradually with aging time to a limiting value where structural equilibrium is reached. However, this structural equilibrium was reached experimentally only at an aging temperature of T_g-10°C. The kinetics of enthalpy relaxation was analysed in terms of the effective relaxation time τ_eff. The rate of relaxation of the system given by 1/τ_eff decreases as the system approaches equilibrium, as the enthalpy relaxation tends to its limiting value. Single phenomenological approaches were applied to enthalpy relaxation data. Assuming a separate dependence of temperature and structure on τ, three characteristic parameters of the enthalpic relaxation process were obtained (In A = ?333, E_H = 1020 kJ/mol, C = 2.1 g/J). Comparisons with experimental data show some discrepancies at aging temperatures of 50 and 60°C, where sub-T_g peaks appears. These discrepancies probably arise from the fact that the model assumes a single relaxation time. A better fit to aging data was obtained when a Williams-Watts function was applied. The values of the nonexponential parameter β were slightly dependent on temperature, and the characteristic time was found to decrease with temperature. © 1994 John Wiley & Sons, Inc.     

Copolymerization of diglycidyl ether of bisphenol A with γ‐butyrolactone catalyzed by ytterbium triflate: Shrinkage during curing

Diglycidyl ether of bisphenol A (DGEBA) was cured with γ‐butyrolactone (γ‐BL) with ytterbium triflate as a catalyst. The curing was studied with differential scanning calorimetry, Fourier transform infrared (FTIR), and thermomechanical analysis. FTIR studies confirmed that four elemental reactions took place during the curing process: the formation of a spiroorthoester (SOE) by the reaction of DGEBA with γ‐BL, the homopolymerization of SOE, the homopolymerization of DGEBA, and the copolymerization of SOE and DGEBA. Moderate proportions of γ‐BL produced materials with higher glass‐transition temperatures, and the curing occurred with lower shrinkage after gelation because of the polymerization of SOE, with near‐zero shrinkage during the final stages of the curing. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2794–2808, 2003     

Influence of lanthanide triflate compounds on formation of networks from DGEBA and γ‐butyrolactone

Diglycidylether of bisphenol A (DGEBA) was cured with γ‐butyrolactone (γ‐BL) using different lanthanide triflates as catalysts. Fourier transform infrared spectroscopy was used to study the different evolutions of the four elemental processes that took place during curing with lanthanum and ytterbium triflates. The greatest differences among the lanthanides were in oxophilicity and Lewis acidity. Differences in the coordination ability of the metal to the monomers were shown and according to the Pearson theory, were related to their different characteristics. Differences in the reactivity of the systems were related to the differences in the Lewis acidity of the initiators. The evolution of the contraction during curing using different lanthanide triflates was monitored by thermomechanical analysis. All systems showed that contraction took place in two stages and that there was an intermediate region, associated with gelation, with no contraction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3782–3791, 2004     

Synthesis of a new diglycidylic Meldrum acid derivative and study of the curing with lanthanide triflates as initiators

A new epoxy resin derived from Meldrum acid (DGMA) was synthesized by a two steps synthetic procedure and structurally characterized by the usual spectroscopic techniques and elemental analysis. Ytterbium and lanthanum triflates were tested as cationic initiators to cure this resin and its mixtures with diglycidylether of bisphenol A (DGEBA) in several proportions. By FTIR‐ATR spectroscopy the evolution of the groups, which participate in the curing was followed. The evolution of the curing and the T_g of the materials were studied by differential scanning calorimetry and the kinetic parameters were calculated applying isoconversional procedures. Ytterbium triflate led to a quicker curing than lanthanum. The thermal stability of the materials obtained was evaluated by thermogravimetry and the higher thermal degradability of the materials containing DGMA was confirmed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3088–3097, 2008     

N,N‐dimethylaminopyridine as initiator in the copolymerization of diglycidylether of bisphenol A with six‐membered cyclic carbonates

N,N‐Dimethylaminopyridine (DMAP) was used as initiator to cure mixtures of diglycidylether of bisphenol A (DGEBA) and 1,3‐dioxan‐2‐one (TMC) or 5,5‐dimethyl‐1,3‐dioxan‐2‐one (DMTMC). The curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in the attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and to quantify the evolution of the groups involved in the curing. We observed the formation of five‐membered cyclic carbonates and anionic carbonate groups that remain unreacted at the chain ends. The formation of these groups was explained by the attack of the anionic propagation species on the methylene carbon of the carbonate group, which leads to an alkyl‐oxygen rupture. By performing the cure in the thermobalance we could evaluate the loss of CO₂ produced in the samples containing carbonates. The kinetics were studied by DSC and analyzed with isoconversional procedures. The addition of carbonates slows down the curing rate. Thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMTA) experiments were used to evaluate the properties of the materials obtained. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2873–2882, 2006     

Synthesis and characterization of a novel cycloaliphatic epoxy resin starting from dicyclopentadiene

A novel tri-functional cycloaliphatic epoxy resin was synthesized starting from dicyclopentadiene. The chemical structures of the resultant epoxy resin and its precursor were characterized with FTIR spectroscopy, EEW, ¹H NMR and Mass spectrographic analyses. The thermal and mechanical properties of the resulting polymer were evaluated with differential scanning calorimeter (DSC), thermo-gravimetric and thermal mechanical analysis. Compared to that of the common cycloaliphatic epoxy resin ERL-4221, the cured polymer of the novel epoxy resin exhibited lower thermal degradation temperature with much higher char yield and similar thermal expansion coefficient. These excellent overall performances make it a promising packaging material.     

Syntheses and characterizations of thermally reworkable epoxy resins. Part I

To meet the need for reworkable epoxy resins, a series of cycloaliphatic diepoxides containing thermally cleavable carbamate linkages were synthesized and characterized. These materials were shown to undergo curing reactions with cyclic anhydride in a similar fashion as a commercial cycloaliphatic epoxide, except that the carbamate group within the diepoxides can act as the internal catalyst. Furthermore, cured samples of the formulations from these diepoxides started to decompose at lower temperatures, i.e., between 200–300°C as compared with 350°C for the cured sample of the commercial cycloaliphatic epoxide, which showed their potential to be used as reworkable underfill encapsulants in the electronic packaging area. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2991–3001, 1999     

Synthesis and characterization of an adipic acid–derived epoxy resin

Adipic acid, a highly abundant chemical that can be produced from biomass, was used to prepare an aromatic‐free epoxy resin. Synthesis of the diglycidyl adipate was performed by a one‐step process using epichlorohydrin and by a two‐step process comprising allylation and epoxidation. The viscosity of diglycidyl adipate is 25 mPa·s, which is 99% lower than the diglycidyl ether of bisphenol A (DGEBA). The storage modulus at 25 °C for cured diglycidyl adipate and DGEBA is 2000 and 3200 MPa, respectively. The alpha transition temperature through peak of the loss modulus and the peak of tan(δ), are 77 °C and 90 °C, respectively. Low‐viscosity epoxy applications are discussed herein. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2625–2631     

Liquid‐crystalline thermosets from liquid‐crystalline epoxy resins containing bisazomethinebiphenylene mesogens in the central core: Copolymerization with a nonmesomorphic epoxy resin

A new series of liquid‐crystalline epoxy resins was synthesized, and their mesomorphic behavior was investigated with differential scanning calorimetry, polarized optical microscopy, and wide‐angle X‐ray scattering. These glycidylic compounds had central aromatic imine mesogens derived from benzidine and aliphatic spacers of up to 10 methylene units that linked the mesogens to the glycidylic groups. Crosslinking these monomers with primary aromatic diamines led to nematic networks, some of which contained crystal inclusions. However, through curing with tertiary amines as catalytic agents or through copolymerization with different proportions of the nonmesomorphic epoxy monomer and primary amines as crosslinking agents, smectic C organized thermosets were prepared when the spacers had at least four methylene carbons. When they had fewer than four, the networks were nematic. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3631–3643, 2004     

New poly(ether‐ester) thermosets obtained by cationic curing of DGEBA and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5] nonane‐5,9‐dione with several Lewis acids as initiators

Scandium, ytterbium, and lanthanum triflates and boron trifluoride monoethylamine were used as cationic initiators to cure a mixture 2:1 (mol/mol) of diglycidylether of bisphenol A (DGEBA) and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5]nonane‐5,9‐dione (MCB). The evolution of the epoxy and lactone during curing and the linear ester groups in the final materials were evaluated by Fourier Transform Infrared in the attenuated‐total‐reflection mode. The kinetic parameters of the curing process were calculated from DSC analysis applying isoconversional procedures. The shrinkage on curing and the thermal degradability of the materials on varying the initiator used were evaluated. The expandable character of MCB was confirmed. The materials obtained were more degradable than conventional epoxy resins due to the tertiary ester groups incorporated in the network by copolymerization. © 2008 Wiley Periodicals, Inc J Polym Sci Part A: Polym Chem 46: 1229–1239, 2008     

Cationic cure of epoxy resin initiated by methylanilinium salts as a latent thermal initiator

The effect of the novel N‐crotyl‐N,N‐dimethyl‐4‐methylanilinium hexafluroantimonate (CMH) initiator on cure kinetics and rheological properties of diglycidylether of bisphenol A (DGEBA) epoxy cationic system was investigated. From DSC measurements of the DGEBA/CMH system, it was found that this system exhibited excellent thermal latent characteristics at a given temperature and revealed complex cure behavior as indicated by multiple exotherms. The conversion and conversion rate of the DGEBA/CMH system increased with increasing the concentration of initiator, attributed to the high activity of CMH. Viscoelastic properties during gel formation of DGEBA initiated by CMH were investigated by rheological techniques under isothermal conditions. The gel time obtained from the modulus crossover point t(G′) = G″ was affected by a high curing temperature and the concentration of CMH, resulting in a high degree of network formation in cationic polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2397–2406, 2001     

Thermal and electrical behavior of hybrid thermosets based on epoxy and maleimide resins cured with p-aminobenzoic acid

Two thermoset systems based on maleimides and diglycidyl ether of bisphenol A (DGEBA) cured with p-aminobenzoic acid were characterized in terms of thermal and electrical behavior. Thermal characterization has been undertaken by means of thermogravimetric analysis in nitrogen atmosphere up to 600°C using simultaneous thermogravimetric/Fourier transform infrared/mass spectrometry (TG/FT-IR/MS) analysis. In the first stage of thermal degradation, the global kinetic parameters [activation energy (E_a) and preexponential factor (log A₁ (s⁻¹))] were calculated using the isoconversional method of Friedman. The energies variation as well as the shape of the differential thermal analysis curves suggests that the thermal decomposition process occurred in multiple stages. The evolved gases analysis was conducted by simultaneous TG/FT-IR/MS coupled techniques. Dielectric relaxation spectroscopy characterization was also made.     

Synthesis and properties of two novel silicon‐containing cycloaliphatic epoxy resins for electronic packaging application

In this paper, two silicon‐containing cycloaliphatic olefins were synthesized through the nucleophilic substitution reactions of cyclohex‐3‐enyl‐1‐methanol with di‐ or tri‐chlorosilane compounds. Then, after epoxidation, two new cycloaliphatic epoxy resins with different epoxy groups were successfully prepared. Their chemical structures were confirmed by ²⁹Si NMR, ¹H NMR, and Fourier‐transform infrared spectra (FTIR). The properties of cured products, including viscoelasticity, glass transition temperature (T_g), coefficient of thermal expansion, thermal stability and water absorption, were investigated. Compared to the difunctional epoxy resin, the trifunctional one exhibited a remarkably increased cross‐linking density from 0.82 to 4.08 × 10^?3 mol/cm³ and T_g from 157 to 228°C. More importantly, prior to curing, they had viscosities of only 240–290 mPa sec at 25°C, which were much lower than that of ERL‐4221 (409 mPa sec), providing the possibility of easy processing. The high glass transition temperatures, good thermal stabilities, and mechanical properties as well as excellent flowability endow the silicon‐containing epoxy resins with promising potential in microelectronic packaging application. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of the initiating mechanism on the cationic photopolymerization of a cycloaliphatic epoxy resin with arylsulfonium salts

The photocuring process of widely used 3,4‐epoxycyclohexylmethyl 3′,4′‐epoxycyclohexane carboxylate has been investigated with differential scanning photocalorimetry and attenuated total reflection/Fourier transform infrared. Mixed salts of triarylsulfonium hexafluoroantimonate have been employed as the photoinitiator. The photocuring of the biscycloaliphatic resins exhibits a complex behavior: the overall heat of reaction (including dynamic thermal postcuring) depends on the photocuring temperature, surprisingly high reaction rates are observed at lower photocuring temperatures, and the range of the glass transition of the fully cured material broadens and shifts to higher temperatures as the photocuring temperature increases. It is assumed that the balance between the initiation step and the propagation step is responsible for the changes in the reaction mechanism that produce the observed experimental results. This balance may depend on the amount of the photoinitiator, the irradiation intensity, and the photocuring temperature. The structure and final properties of the material may therefore depend on the adjustment of these parameters. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 16–25, 2007     

Reduction of the shrinkage of thermosets by the cationic curing of mixtures of diglycidyl ether of bisphenol A and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione)

Ytterbium and lanthanum triflates were used as initiators to cure mixtures of diglycidyl ether of bisphenol A and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione) in several proportions. The evolution of the epoxy and 6,6‐dimethyl‐(4,8‐dioxaspiro[2.5]octane‐5,7‐dione) bands during curing and the linear ester groups in the final materials were evaluated with Fourier transform infrared in the attenuated‐total‐reflection mode. The use of a conventional cationic initiator, boron trifluoride monoethylamine, was also studied to test the advantages of lanthanide triflates. The shrinkage after curing and the thermal degradability of the materials with variations in the comonomer ratio and the initiator were evaluated and related to the chemical structure of the final network. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6869–6879, 2006     

Synthesis and characterization of novel crosslinkable polymers with a nonlinear optical chromophore as a pendant group

New crosslinkable polymers with a nonlinear optical (NLO) active chromophore as a pendant group were synthesized by condensation chain polymerization via palladium‐catalyzed carbon–carbon coupling reactions. The polymerization yields were almost quantitative between the diiodobenzene (DIB) and diethyldipropargyl malonate (DEDPM) or 4‐(dimethylamino)‐4′‐(6‐dipropargylacetoxypropylsulfonyl)stilbene (DASS‐6) monomers. To improve the molecular weight and mechanical properties of the NLO active polymer, we carried out the copolymerization with DIB and DASS‐6 with various feed ratios of DEDPM. The resulting polymers were soluble in organic solvents and spun‐cast onto indium tin oxide‐coated glass substrates to make thin films. The molecular structures of the resulting polymers were characterized with various instrumental methods to confirm the carbon–carbon coupling reactions between the DIB and diacetylene monomers. The absorption of the ultraviolet–visible spectrum of the resulting polymers was drastically reduced after thermal curing at 160 °C because of the crosslinking of the reactive acetylene group in the polymer backbone. The electrooptic coefficient (r₃₃) measured at 1.3 μm ranged from 7 to 15 pm/V. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 4025–4034, 2001