Synthesis of poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) by the competitive single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization in water

The synthesis of a block copolymer poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) is reported. This new material was synthesized by single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization (SET‐DTLRP) in two steps. First, a bifunctional macroinitiator of α,ω‐di(iodo)poly (butyl acrylate) [α,ω‐di(iodo)PBA] was synthesized by SET‐DTLRP in water at 25 °C. The macroinitiator was further reinitiated by SET‐DTLRP, leading to the formation of the desired product. This ABA block copolymer was synthesized with high initiator efficiency. The kinetics of the copolymerization reaction was studied for two PBA macroinitiators with number–average molecular weight of 10 k and 20 k. The relationship between the conversion and the number–average molecular weight was found to be linear. The dynamic mechanical thermal analysis suggests just one phase, indicating that copolymer behaves as a single material with no phase separation. This methodology provides the access to several block copolymers and other complex architectures that result from combinations of thermoplastics (PVC) and elastomers (PBA). From industrial standpoint, this process is attractive, because of easy experimental setup and the environmental friendly reaction medium. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3001–3008, 2006     

Single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of vinyl chloride catalyzed by thiourea dioxide/octyl viologen in water/tetrahydrofuran at 25 °C

The single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran at 25 °C catalyzed by thiourea dioxide [(NH₂)₂C?SO₂] is reported. This polymerization occurs only in the presence of a basic sodium bicarbonate (NaHCO₃) buffer and the electron‐transfer cocatalyst octyl viologen. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight of 1500–7000 and a weight‐average molecular weight/number‐average molecular weight ratio of 1.5. This PVC does not contain detectable amounts of structural defects and has both active chloroiodomethyl and inactive chloromethyl chain ends. Because of possible side reactions caused by the primary sulfoxylate anion (SO), the catalytic activity of (NH₂)₂C?SO₂ in the SET–DTLRP of VC is lower than that of the single‐electron‐transfer agent sodium dithionite. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 287–295, 2005     

Synthesis of high glass transition temperature copolymers based on poly(vinyl chloride) via single electron transfer—Degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of vinyl chloride in water

α,ω‐di(iodo) poly(isobornyl acrylate) macroiniators (α,ω‐di(iodo)PIA) with number average molecular weight from M _n,TriSEC = 11,456 to M _n,TriSEC = 94,361 were synthesized by single electron transfer‐degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of isobornyl acrylate (IA) initiated with iodoform (CHI₃) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C. The plots of number average molecular weight vs conversion and ln{[M]₀/[M]} vs time are linear, indicating a controlled polymerization. α,ω‐di(iodo) poly(isobornyl acrylate) have been used as a macroinitiator for the SET‐DTLRP of vinyl chloride (VCM) leading to high T_g block copolymers PVC‐b‐PIA‐b‐PVC. The dynamic mechanical thermal analysis of the block copolymers suggests just one phase indicating that copolymer behaves as a single material. This technology provides the possibility of synthesizing materials based on PVC with higher T_g in aqueous medium. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Phase transfer catalyzed single electron transfer–degenerative chain transfer mediated living radical polymerization (PTC‐SET–DTLRP) of vinyl chloride catalyzed by sodium dithionite and initiated with iodoform in water at 43 °C

To accelerate the living radical polymerization (LRP) of vinyl chloride (VC) in water the phase transfer catalyzed single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of VC mediated by sodium dithionite (Na₂S₂O₄) was investigated. The fastest polymerization reaction that still produces thermally stable poly(vinyl chloride) (PVC) takes place at 43 °C with the ratio [PTC]₀/[Na₂S₂O₄]₀ = 0.0075/1. Cetyltrimethylammonium bromide (nC₁₆H₃₃(CH₃)₃N⁺Br^?, CetMe₃NBr) was the phase‐transfer catalyst (PTC) of choice. Under these conditions the first, fast stage of SET–DTLRP of VC was accomplished within 7–8 h when the initial ratio monomer/initiator [VC]₀/[CHI₃]₀ was 800. The number‐average molecular weight (M_n) of the resulting PVC was in good agreement with the theoretical molecular weight (M_th). When the [VC]₀/[CHI₃]₀ ratio was 4800, the fast step of the reaction was accomplished within 17 h, to produce 72% monomer conversion. A deviation of the M_n from the M_th was observed in this case. Possible mechanistic explanations for this deviation as well as for the phase transfer catalyzed SET–DTLRP of VC were suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 779–788, 2005     

From metal‐catalyzed radical telomerization to metal‐catalyzed radical polymerization of vinyl chloride: Toward living radical polymerization of vinyl chloride

The metal‐catalyzed radical polymerization of vinyl chloride (VC) in ortho‐dichlorobenzene initiated with various activated halides, such as α,α‐dihaloalkanes, α,α,α‐trihaloalkanes, perfloroalkyl halides, benzyl halides, pseudohalides, allyl halides, sulfonyl halides, α‐haloesters, α‐halonitriles, and imidyl halides, in the presence of Cu(0)/2,2′‐bipyridine, Fe(0)/o‐phenantroline, TiCp₂Cl₂, and other metal catalysts is reported. The formation of the monoadduct between the initiator and VC was achieved with all catalysts. However, propagation was observed only for metals in their zero oxidation state because they were able to reinitiate from geminal dihalo or allylic chloride structures. Poly(vinyl chloride) with molecular weights larger then the theoretical limit allowed by chain transfer to VC were obtained even at 130 °C. In addition, the most elemental features of a living radical polymerization, such as a linear dependence of the molecular weight and a decrease of polydispersity with conversion, were observed for the most promising systems based on iodine‐containing initiators and Cu(0), that is, I? CH₂? Ph? CH₂? I/Cu(0)/bpy (where bpy = 2,2′‐bipyridyl), at 130 °C. However, because of the formation of inactive species via chain transfer to VC and other side reactions, the observed conversions were in most cases lower than 40%. A mechanistic interpretation of the chain transfer to monomer in the presence of Cu species is proposed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3392–3418, 2001     

Single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride initiated with methylene iodide and catalyzed by sodium dithionite

Single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) initiated with methylene iodide (CH₂I₂) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C produces a telechelic poly(vinyl chloride) (LRP–PVC) with two different active chain ends: ICH ₂ (CH₂CHCl)_n‐1CH₂ CHClI , and 2.0 functionality. The reactivity and initiator efficiency of CH₂I₂ in SET–DTLRP of VC was lower than those of iodoform. A possible mechanism for the CH₂I₂‐initiated SET–DTLRP of VC was suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 773–778, 2005     

Ultrafast single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of acrylates initiated with iodoform in water at room temperature and catalyzed by sodium dithionite

Sodium dithionite in the presence of NaHCO₃ in water acts as a single‐electron‐transfer agent and facilitates the single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization (SET–DTLRP) of acrylates initiated with iodoform at room temperature. The resulting α,ω‐di(iodo)polyacrylates can be used as macroinitiators for the SET–DTLRP of other acrylates. Ultrahigh‐molar‐mass poly(tert‐butyl acrylate) can be synthesized via the SET–DTLRP of tert‐butyl acrylate and has a very low weight‐average molecular weight/number‐average molecular weight ratio of 1.15. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2178–2184, 2005     

Acceleration of the single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride in water at 25 °C

The accelerated single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran (THF) at 25 °C is reported. This process is catalyzed by sodium dithionite (Na₂S₂O₄)‐sodium bicarbonate (NaHCO₃). Electron transfer cocatalysts (ETC) 1,1′‐dialkyl‐4,4′‐bipyridinum dihalides or alkyl viologens were also employed in this polymerization. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight (M_n) = 2,000–12,000, no detectable amounts of structural defects, and both active chloroiodomethyl and inactive chloromethyl chain ends. The molecular weight distribution of PVC obtained is M_w/M_n = 1.5. The surface active agents afford the final polymers as a powder and provide an acceleration of the rate of polymerization. The role of ETC is to accelerate the single electron transfer (SET) step, whereas THF enhances the degenerative chain transfer (DT) step. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6364–6374, 2004     

Non‐transition metal‐catalyzed living radical polymerization of vinyl chloride initiated with iodoform in water at 25 °C

Non‐transition metal‐catalyzed living radical polymerization (LRP) of vinyl chloride (VC) in water at 25–35 °C is reported. This polymerization is initiated with iodoform and catalyzed by Na₂S₂O₄. In water, S₂O dissociates into SO that mediates the initiation and reactivation steps via a single electron transfer (SET) mechanism. The exchange between dormant and active propagating species also includes the degenerative chain transfer to dormant species (DT). In addition, the SO₂ released from SO during the SET process can add reversibly to poly(vinyl chloride) (PVC) radicals and provide additional transient dormant ～SO radicals. This novel LRP proceeds mostly by a combination of competitive SET and DT mechanisms and, therefore, it is called SET‐DTLRP. Telechelic PVC with a number‐average molecular weight (M_n) = 2,000–55,000, containing two active ～CH₂? CHClI chain ends and a higher syndiotacticity than the commercial PVC were obtained by SET‐DTLRP. This PVC is free of structural defects and exhibits a higher thermal stability than commercial PVC. SET‐DTLRP of VC is carried out under reaction conditions related to those used for its commercial free‐radical polymerization. Consequently, SET‐DTLRP is of technological interest both as an alternative commercial method for the production of PVC with superior properties as well as for the synthesis of new PVC‐based architectures. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6267–6282, 2004     

Nitroxide mediated living radical polymerization of styrene onto poly (vinyl chloride)

Nitroxide‐mediated ‘living’ free radical polymerisation (LREP) was employed for the first time to prepare graft copolymer by having arylated poly (vinyl chloride) (PVC‐Ph) as a backbone and polystyrene (PS) as branches. The graft copolymerization of styrene was initiated by arylated PVC carrying 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO) groups as a macroinitiator. Thus, the arylated PVC was prepared in the mild conditions and these reaction conditions could overcome the problem of gelation and crosslinking in polymers. Then, 1‐hydroxy TEMPO was synthesized by the reduction of TEMPO with sodium ascorbate. This functional nitroxyl compound was coupled with brominated arylated PVC (PVC‐Ph‐Br). The resulting macro‐initiator (PVC‐Ph‐TEMPO) for ‘living’ free radical polymerization was then heated in the presence of styrene to form graft copolymer. DSC, GPC, ¹HNMR, and FT‐IR spectroscopy were employed to investigate the structure of the polymers. Copyright © 2007 John Wiley & Sons, Ltd.     

Graft copolymerization of butyl acrylate and 2‐ethyl hexyl acrylate from labile chlorines of poly(vinyl chloride) by atom transfer radical polymerization

Trace amounts of labile chlorines present in poly(vinyl chloride) (PVC) were found to act as initiation sites for the preparation of graft copolymers of PVC by copper‐mediated atom transfer radical polymerization (ATRP). High grafting yields were attained during the graft copolymerizations of n‐butyl acrylate (161.8%) and 2‐ethyl hexyl acrylate (51.2%) in 7.5 h. In both cases, the grafting proceeded with first‐order kinetics with respect to the monomer concentrations, this being typical for ATRP. Gel permeation chromatography traces of the resulting products did not exhibit additional peaks attributable to the formation of free homopolymers. The presented procedure offers an efficient means of preparing self‐plasticized PVC structures. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3457–3462, 2003     

Covalent polymeric modification of graphene nanosheets via surface‐initiated single‐electron‐transfer living radical polymerization

Graphene nanosheets offer intriguing electronic, thermal, and mechanical properties and are expected to find a variety of applications in high‐performance nanocomposite materials. Dispersal of graphene nanosheets in polymer hosts and precise interface control are challenging due to their strong interlayer cohesive energy and surface inertia. Here, an efficient strategy is presented for growing polymers directly from the surface of reduced graphene oxide (GO). This method involves the covalent attachment of Br‐containing initiating groups onto the surface of hydrazine hydrate reduced GO via a diazonium addition and the succeeding linking of poly(tert‐butyl methacrylate) (PtBMA) chains (71.7 wt % grafting efficiency) via surface‐initiated single‐electron‐transfer living radical polymerization (SET‐LRP) to graphene nanosheets. The resulting materials were characterized by using a range of testing techniques and it was proved that polymer chains were successfully introduced to the surface of exfoliated graphene sheets. After grafting with PtBMA, the modified graphene sheets still maintained the separated single layers, and the dispersibility was improved significantly. The method is believed to offer possibilities for optimizing the processing properties and interface structure of graphene–polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Synthesis of double hydrophilic poly(ethylene oxide)‐b‐poly(2‐hydroxyethyl acrylate) by single‐electron transfer–living radical polymerization

In this study, the polymerization of (2‐hydroxyethyl) acrylate (HEA), in polar media, using Cu(0)‐mediated radical polymerization also called single‐electron transfer–living radical polymerization (SET‐LRP) is reported. The kinetics aspects of both the homopolymerization and the copolymerization from a poly(ethylene oxide) (PEO) macroinitiator were analyzed by ¹H NMR. The effects of both the ligand and the solvent were studied. The polymerization was shown to reach very high monomer conversions and to proceed in a well‐controlled fashion in the presence of tris[2‐(dimethylamino)ethyl]amine Me6‐TREN and N, N,N′, N″, N″‐pentamethyldiethylenetriamine (PMDETA) in dimethylsulfoxide (DMSO). SET‐LRP of HEA was also led in water, and it was shown to be faster than in DMSO. In pure water, Me₆‐TREN allowed a better control over the molar masses and polydispersity indices than PMDETA and TREN. Double hydrophilic PEO‐b‐PHEA block copolymers, exhibiting various PHEA block lengths up to 100 HEA units, were synthesized, in the same manner, from a bromide‐terminated PEO macroinitiator. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Living radical polymerization of vinyl chloride initiated with iodoform and catalyzed by nascent Cu0/tris(2‐aminoethyl)amine or polyethyleneimine in water at 25 °C proceeds by a new competing pathways mechanism

The first example of living radical polymerization of vinyl chloride carried out in water at 25 °C is reported. This polymerization was initiated by iodoform and catalyzed by nascent Cu⁰ produced by the disproportionation of Cu^I in the presence of strongly Cu^II binding ligands such as tris(2‐aminoethyl)amine or polyethyleneimine. The resulting poly(vinyl chloride) was free of structural defects, had controlled molecular weight and narrow molecular weight distribution, contained two ～CHClI active chain ends, and had a higher syndiotacticity (62%) than the one obtained by conventional free‐radical polymerization at the same temperature (56%). This novel polymerization proceeds, most probably, by a combination of competitive pathways that involves activation by single electron transfer mediated by nascent Cu⁰ and degenerative chain transfer. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3283–3299, 2003     

Synthesis of α,ω‐di(iodo)PVC and of four‐arm star PVC with identical active chain ends by SET‐DTLRP of VC initiated with bifunctional and tetrafunctional initiators

Na₂S₂O₄‐catalyzed single‐electron transfer – degenerative chain transfer‐mediated living radical polymerization (SET‐DTLRP) of VC initiated with the bifunctional initiators 1,2‐bis(iodopropionyloxy)ethane, dimethyl 2,5‐diiodohexanedioate, and bis(2‐methoxyethyl)‐2,5‐diiodohexanedioate as well as the tetrafunctional initiator pentaerythritol tetrakis(2‐iodopropionate) is reported. This SET‐DTLRP was performed in water at ambient temperature in the presence of polyvinyl alcohol and hydroxypropyl methylcellulose surfactants and provides methods for the synthesis of α,ω‐di(iodo)PVC with two identical active chain ends and of four‐arm star PVC with four identical active chain ends. These difunctional and tetrafunctional derivatives of PVC are also macroinitiators for the synthesis of ABA triblock copolymers and four‐arm star block copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 635–652, 2009     

Synthesis of poly(vinyl laurate)‐b‐poly(vinyl stearate) diblock copolymers by cobalt‐mediated radical polymerization in solution

Poly(vinyl laurate) (PVL) and poly(vinyl stearate) (PVS) were synthesized by means of cobalt‐mediated radical polymerization (CMRP). Cobalt(II) diacetylacetonate (Co(acac)₂) was demonstrated to control the radical polymerization of these monomers in solution. Molecular weights up to 15,000 g·mol^?1 were obtained with reasonably low polydispersity indices (PDI < 1.3). The efficiency of the redox initiator [lauroyle peroxide (LPO)/citric acid (CA)] was found to be low (around 10%) as already reported for vinyl acetate. The solvent and temperature were found to have a very weak influence on the initiator efficiency. It appeared that CA played no role in the initiation process that only involved a redox reaction between LPO and Co(acac)₂. PVL‐b‐PVS diblock copolymers could be synthesized using two strategies: (1) Sequential addition, that is, addition of the second monomer (VS) at high conversion of the first one (VL). (2) Macroinitiator technique, that is, isolation of a PVL macroinitiator then polymerization of VS from this cobalt functionalized macroinitiator. Both techniques allowed the synthesis of diblock copolymers with molar masses around 25,000 g·mol^?1 and PDI lower than 1.4. The resulting materials were characterized by DSC, revealing that both blocks exhibit side‐chain crystallinity and phase segregate in the bulk. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Atom transfer graft copolymerization of 2‐ethyl hexylacrylate from labile chlorines of poly(vinyl chloride) in an aqueous suspension

Copper‐mediated atom transfer radical polymerization (ATRP) is presented as a versatile tool for the graft copolymerization of 2‐ethyl hexylacrylate with poly(vinyl chloride) (PVC) in an aqueous suspension. The appreciable solubility of PVC in 2‐ethyl hexylacrylate (30%) at temperatures around 130 °C makes grafting of the monomer possible from labile chlorines of PVC in aqueous suspensions without the use of additional solvent. The first‐order kinetics (rate constant k = 4.2 × 10^?6 s^?1) of the mass percentage increase reveals a typical ATRP fashion of the graft copolymerization at low conversions. The use of a completely organosoluble copper(I) complex of hexylated triethylene tetramine, in combination with α‐methylcellulose as a stabilizer, makes the graft copolymerization possible in a dispersed organic phase. Nearly spherical, green particles can be obtained with moderate stirring rates (1000 rpm) in high graft yields. Although the kinetics of the reaction deviates from the first order at high conversions, reasonable graft yields (146%) can be attained within a reaction period of 24 h. In this study, the reaction conditions of the grafting have been studied, and graft products have been confirmed by common techniques such as ¹H NMR, gel permeation chromatography, and differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1900–1907, 2006     

Investigation at the chain segmental level of the miscibility of poly(vinyl chloride)/atactic poly(methyl methacrylate) blends

We employed high‐resolution ¹³C cross‐polarization/magic‐angle‐spinning/dipolar‐decoupling NMR spectroscopy to investigate the miscibility and phase behavior of poly(vinyl chloride) (PVC)/poly(methyl methacrylate) (PMMA) blends. The spin–lattice relaxation times of protons in both the laboratory and rotating frames [T₁(H) and T_1ρ(H), respectively] were indirectly measured through ¹³C resonances. The T₁(H) results indicate that the blends are homogeneous, at least on a scale of 200–300 Å, confirming the miscibility of the system from a differential scanning calorimetry study in terms of the replacement of the glass‐transition‐temperature feature. The single decay and composition‐dependent T_1ρ(H) values for each blend further demonstrate that the spin diffusion among all protons in the blends averages out the whole relaxation process; therefore, the blends are homogeneous on a scale of 18–20 Å. The microcrystallinity of PVC disappears upon blending with PMMA, indicating intimate mixing of the two polymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2390–2396, 2001     

Synthesis of poly(vinyl acetate)‐graft‐polystyrene by a combination of cobalt‐mediated radical polymerization and atom transfer radical polymerization

Vinyl acetate and vinyl chloroacetate were copolymerized in the presence of a bis(trifluoro‐2,4‐pentanedionato)cobalt(II) complex and 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) at 30 °C, forming a cobalt‐capped poly(vinyl acetate‐co‐vinyl chloroacetate). The addition of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy after a certain degree of copolymerization was reached afforded 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐terminated poly(vinyl acetate‐co‐vinyl chloroacetate) (PVOAc–MI; number‐average molecular weight = 31,000, weight‐average molecular weight/number‐average molecular weight = 1.24). A ¹H NMR study of the resulting PVOAc–MI revealed quantitative terminal 2,2,6,6‐tetramethyl‐1‐piperidinyloxy functionality and the presence of 5.5 mol % vinyl chloroacetate in the copolymer. The atom transfer radical polymerization (ATRP) of styrene (St) was studied with ethyl chloroacetate as a model initiator and five different Cu‐based catalysts. Catalysts with bis(2‐pyridylmethyl)octadecylamine (BPMODA) or tris(2‐pyridylmethyl)amine (TPMA) ligands provided the highest initiation efficiency and best control over the polymerization of St. The grafting‐from ATRP of St from PVOAc–MI catalyzed by copper complexes with BPMODA or TPMA ligands provided poly(vinyl acetate)‐graft‐polystyrene copolymers with relatively high polydispersity (>1.5) because of intermolecular coupling between growing polystyrene (PSt) grafts. After the hydrolysis of the graft copolymers, the cleaved PSt side chains had a monomodal molecular weight distribution with some tailing toward the lower number‐average molecular weight region because of termination. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 447–459, 2007