Effects of surface modification of fumed silica on interfacial structures and mechanical properties of poly(vinyl chloride) composites

Poly(vinyl chloride) (PVC)-based composites were prepared by blending PVC with nano-SiO₂ particles, which were treated with dimethyl dichlorosilane (DMCS), γ-methylacryloxypropyl trimethoxy silane (KH570). The dispersion and interfacial compatibility of nano-SiO₂ particles in PVC matrix was characterized by SEM, which indicated that DDS had a better dispersion and compatibility than UTS but worse than KHS. The mechanical properties, processability and effective interfacial interaction of nano-SiO₂/PVC composites were studied. The nano-SiO₂ particles treated with KH570 or DMCS significantly reinforced and toughened the PVC composites. The maximum impact strength of PVC composites was achieved at a weight ratio of nano-SiO₂/PVC:4/100. The tensile yield stress increased with increasing the content of treated inorganic particles. The incorporation of untreated nano-SiO₂ particles adversely affected the tensile strength of the composite. Although the equilibrium torques of all nano-SiO₂/PVC composites were higher than that of pure PVC, the surface treatments did reduce the equilibrium torque. The interfacial interaction parameter, B, and interfacial immobility parameter, b, calculated respectively from tensile yield stress and loss module of nano-SiO₂/PVC composites, were employed to quantitatively characterize the effective interfacial interaction between the nano-SiO₂ particles and PVC matrix. It was demonstrated that the nano-SiO₂ particles treated with KH570 had stronger effective interface interaction with PVC matrix than those treated with DMCS, which also had stronger effective interface interaction than the untreated nano-SiO₂ particles.     

Characterization of mechanical properties of jute/PLA composites containing nano SiO2 modified by coupling agents

Although jute fiber-reinforced PLA composites show strong application prospects, their low mechanical properties limit their applications to some extent. In this paper, nano-SiO₂ particles as well as nano SiO₂ modified by coupling agents which can efficiently improve the strength and toughness of composite materials are introduced into the PLA matrix. The bending, stretching and thermal properties of designed jute/PLA nonwoven composites were studied. The study shows that the nano-SiO₂ particles are beneficial to the interface performance between the PLA matrix and jute leading to improvement in the mechanical properties and thermal stability. Moreover, thermomechanical properties indicate that the addition of SiO₂ can improve the jute/PLA interfacial adhesion and increase the glass transition temperature of the material. Finally, toughening mechanism of nano-SiO₂ particles in the jute/PLA composite was analyzed.

     

Thermal and microstructural characterization of compatibilized polystyrene/natural fillers composites

Composites of polystyrene (PS) with cellulose microfibres and oat particles, obtained by melt mixing, were examined. The compatibilization of the composites was carried out by addition of maleic anhydride-functionalized copolymers (SEBS-g-MA, PS-co-MA) and poly(ethylene glycol) to improve the fibre–matrix interfacial interactions. The plain components and their composites were characterised by FT-IR, DSC, TGA, SEM microscopy and mechanical tests. The properties of the various systems were analysed as a function of both fibre and compatibilizer amount. The compatibilized PS composites showed enhanced fibre dispersion and interfacial adhesion as a consequence of chemical interactions between the anhydride groups on the polymer chains and the hydroxyl groups on the fibres, as demonstrated by FT-IR spectroscopy. DSC analysis pointed out a neat increase of T _g of composites on addition of SEBS-g-MA, as compared to PS-co-MA. The thermal stability of composites was also influenced by the type and amount of fibres, as well as by the structure and concentration of compatibilizer. The effect of the reactive copolymers on the composites properties was accounted for on the basis of the polymer–polymer miscibility and chemical interactions at the matrix/filler interface.     

Lithium‐Ion‐Transfer Kinetics of Single LiMn2O4 Particles

A stochastic investigation of lithium deinsertion from individual 200‐nm‐sized particles of LiMn₂O₄ reveals the rate‐determining step at high overpotentials to be the transfer of the cation across the particle–electrolyte interface. Measurement of the (electro)chemical behavior of the spinel is undertaken without forming a conductive composite electrode. The kinetics of the interfacial ion transfer defines a theoretical upper limit for the discharge rates of batteries using LiMn₂O₄ in an aqueous environment.     

Improvement in gas separation properties of a polymeric membrane through the incorporation of inorganic nano‐particles

The present work tries to introduce a high‐performance nano‐composite membrane by using polydimethylsiloxane (PDMS) as its main polymer matrix to meet some specific requirements in industrial gas separations. Different nano‐composite membranes were synthesized by incorporating various amounts of nano‐sized silica particles into the PDMS matrix. A uniform dispersion of nano‐particles in the host membranes was obtained. The nano‐composite membranes were characterized morphologically by scanning electron microscopy and atomic force microscopy. Separation properties, permeability, and ideal selectivity of C₃H₈, CH₄, and H₂ through the synthesized nano‐composite membranes with different nano‐particle contents (0.5, 1, 1.5, 2, 2.5, and 3 wt%) were investigated at different pressures (2, 3, 4, 5, 6, and 7 atm) and constant temperature (35°C). It was found out that a 2 wt% loading of nano‐particles into the PDMS matrix is optimal to obtain the best separation performance. Afterwards, sorption experiments for the synthesized nano‐composite membranes were carried out, and diffusion coefficients of the gases were calculated based on solution‐diffusion mechanism. Gas permeation and sorption experiments showed an increase in sorption and a decrease in diffusion coefficients of the gases through the nano‐composite membranes by adding nano‐particles into the host polymer matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Continuous Atmospheric Plasma Oxidation of Carbon Fibres: Influence on the Fibre Surface and Bulk Properties and Adhesion to Polyamide 12

Continuous atmospheric plasma oxidation (APO) was used to introduce oxygen functionalities to the surface of carbon fibres in an attempt to enhance interfacial adhesion between carbon fibres and polyamide-12 (PA-12). APO only affects the surface properties of the fibres while their bulk properties remained unchanged. Contact angle and ζ-potential measurements demonstrated that APO-treated fibres became significantly more hydrophilic due to the introduction of polar oxygen-containing groups on the fibre surface, which also resulted in an increase of surface energy on the carbon fibres. The interfacial shear strength of single carbon fibre/PA-12 model composites, determined by single fibre fragmentation tests, showed an increase from 40 to 83 MPa with up to 4 min of APO treatment time which confirms that the fibre/matrix interfacial adhesion was enhanced. This highlights that the incorporation of APO into composite manufacturing will allow tailoring of the fibre/matrix interface.     

Surface modification of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane in supercritical carbon dioxide for enhancing interfacial strength

PBO fiber is one of the most promising reinforcements in resin matrix composite because of its excellent mechanical properties. However, the inert and smooth surfaces make it the poor interface adhesion with resin matrix, which seriously limits the application in composites. In this article, we report a method to modify the surface of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane（BisAPAF）in supercritical CO₂ to enhance interfacial properties. Chemical structures, surface elemental composition and functional groups, and surface morphology were characterized by FT-IR spectrometer, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM), respectively. The mechanical properties of the samples were tested by a tensile tester. Static contact angle and microdebonding tests were used to characterize the wetting ability and interfacial shear strength (IFSS) of the fiber and epoxy resin. The results showed that the BisAPAF could be solved in scCO₂ and introduced more groups, –NH₂, –OH, and –CF₃ on the fiber surface, resulting in the mechanical properties and the wettability of PBO fiber slightly improved. Moreover, the fiber surface roughness was also increased obviously. The IFSS between the modified PBO fiber and epoxy resin increased from 8.18 MPa to 31.4 MPa when the treating pressure was 14 MPa. In general, the method to modify PBO fibers surface using BisAPAF in scCO₂ can effectively improve their interfacial properties.     

XPS and SIMS Examination of Alumina Fibres Affected with Mg and MgLi Melt

 Fibre/matrix interfaces in δ-Al₂O₃/Mg8Li and δ-Al₂O₃/Mg composites have been investigated using XPS and SIMS analysis of extracted δ-Al₂O₃ fibres in context with previous XRD observations. Results obtained indicate that in MgLi based composites lithium enters preferentially the interfacial redox reactions producing Li⁺ ions that occupy vacant cation positions in the defect δ-Al₂O₃ lattice which results in a strong fibre/matrix interfacial bond. On the other hand, in Mg matrix composites the magnesium oxide appears to be the final reaction product that does not enter the solid state reaction with adjacent δ-Al₂O₃ fibre during the melt infiltration process, so that only relatively weak interfacial bond is created.     

Formation of interfacial microstructures of Mo‐coating modified SiCf/Mo/Ti‐6Al‐4V composites

This paper addresses the role of Mo coating to modify the interface of SiC fiber reinforced Ti‐6Al‐4V composite (SiC_f/Mo/Ti‐6Al‐4V). The formation of microstructure as well as the diffusion of elements in the interface of as‐prepared and heat‐treated SiC_f/Mo/Ti‐6Al‐4V composites was investigated. The results show that the phases formed at the interfacial zone are: Mo coating∣TiC∣Mo + β‐Ti∣β‐Ti∣β‐Ti + α‐Ti_strip, ordering from fiber to matrix. Mo coating can effectively hinder the diffusion of elements between the matrix and fiber to some extent, thus it can inhibit fiber/matrix interfacial reaction and protect the fiber from damage. It is believed that the β‐Ti layer formed around the interface can improve the formability of composites. Furthermore, it indicates that Mo coating exhibits excellent thermal stability bellow 700 °C according to the heat treatment of the composites at 700 °C for up to 200 h. Copyright © 2012 John Wiley & Sons, Ltd.     

Interphase structure development in impact modified PP/Mg(OH)2 composites reactively processed with 1,3‐phenylene dimaleimide

Interphase modification of impact modified isotactic poly(propene) (IMPP)/magnesium hydroxide (Mg(OH)₂) composites, via use of the reactive modifier 1,3 phenylene dimaleimide (BMI) has led to the formation of composites that have strength and toughness more than twice that of the unmodified composite. These significant improvements in properties were found (via response surface analysis, DSC and matrix extraction‐DRIFTS studies) to be due to encapsulation of the filler particles with the elastomeric poly(ethene‐co‐propene) impact modifier phase of the IMPP. Acceptable processing characteristics can be realised together with excellent mechanical properties, via judicious addition of a lubricant (a fatty acid amide/ester blend) to the formulation.     

Interfacial effects on stress distribution in model composites

Raman mechanical spectroscopy was used to examine interfacial effects on the stress distribution in model polydiacetylene fiber/epoxy composites. Epoxy release agents were coated on fiber surfaces to modify the interfacial adhesion properties. The modified fiber surfaces were then characterized by scanning electron microscopy and x-ray photoelectron spectroscopy as well as optical microscopy. No difference in the maximum stress value or stress distribution was observed for the two types of fibers, coated or uncoated, used in composites. This suggests that adhesion properties at the composite interface do not affect tensile stress transfer efficiency nor, therefore, the composite tensile modulus along the fiber axis direction in uniaxial composites. Experimental data were also compared with theoretical calculations assuming perfect bonding between fiber and matrix, and idealized frictional force transfer mechanism at the fiber–matrix interface.     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and Electrochemical Characterization of Gradient Composite LiNi1-yCoyO2 Used as Cathode Materials in Lithium-ion Battery

Gradient composites, LiNi1-yCoyO2, are synthesized from coated spherical Ni(OH)2 precursor. These composites could be applied as new cathode materials in lithium-ion batteries because they have low cobalt content (y≤0.2)and exhibit excellent properties during high-rate charge/discharge cycles. The initial discharge capacity of coated composite of LiNio.95Co0.05O2 is 186 mAh/g, and the decreasing rate of the capacity is 3.2% in 50 cycles at 1C rate. It has been verified by TEM and EDX experiments that a core-shell structure of the composite particles develops because of the cobalt enrichment near the surfaces, and the formation of the cobalt enrichment layer is sensitive to sintering temperature. High cobalt surface concentration may reduce the undesired reactions and stabilize the structure of the particles.     

Influence of the fibre/matrix interface on ageing mechanisms of glass fibre reinforced thermoplastic composites (PA-6,6, PET, PBT) in a hygrothermal environment

A study of the properties of short glass fibre reinforced thermoplastic composites based on poly(ethylene terephthalate), poly(butylene terephthalate) and polyamide-6,6 in an aggressive environment is reported. The influence of the fibre/matrix interface on the composite behaviour in a moist environment is especially studied. Competitive phenomena may explain differences observed according to the nature of the fibre surface treatment. Among them these characteristics may be an intrinsic fragility of some chemical interfacial bonds, the hydrophilicity of some chemical groups, the presence of long macromolecular chains neighbouring the interface or of a transcrystalline interfacial area.     

Viscoelastic interfacial properties of compatibilized poly(ε‐caprolactone)/polylactide blend

Poly(ε‐caprolactone)/polylactide blend (PCL/PLA) is an interesting biomaterial because the two component polymers show good complementarity in their physical properties. However, PCL and PLA are incompatible thermodynamically and hence the interfacial properties act as the important roles controlling the final properties of their blends. Thus, in this work, the PCL/PLA blends were prepared by melt mixing using the block copolymers as compatibilizer for the studies of interfacial properties. Several rheological methods and viscoelastic models were used to establish the relations between improved phase morphologies and interfacial properties. The results show that the interfacial behaviors of the PCL/PLA blends highly depend on the interface‐located copolymers. The presence of copolymers reduces the interfacial tension and emulsified the phase interface, leading to stabilization of the interface and retarding both the shape relaxation and the elastic interface relaxation. As a result, besides the relaxation of matrices (τ_m) and the shape relaxation of the dispersed PLA phase (τ_F), a new relaxation behavior (τ_β), which is attribute to the relaxation of Marangoni stresses tangential to the interface between dispersed PLA phase and matrix PCL, is observed on the compatibilized blends. In contrast to that of the diblock copolymers, the triblock copolymers show higher emulsifying level. However, both can improve the overall interfacial properties and enhance the mechanical strength of the PCL/PLA blends as a result. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 756–765, 2010     

A Facile method to Prepare Monodispersed CdS/SiO2 Composite Microspheres and Investigation on Their Photocatalytic Properties

This article presents a facile method to prepare CdS/SiO₂ composite microspheres and their good catalytic properties. In our method, monodispersed SiO₂ particles bearing amino groups (–NH₂) were synthesized at first and then used as carriers to load nanosized CdS particles to form CdS/SiO₂ composite microspheres. With the addition of CdAc₂ solution to the SiO₂ dispersion, Cd²⁺ was attracted to the surfaces of the SiO₂ particles through coordination interaction, and then thioacetamide was added to the dispersion. By heating, S^2? released and reacted with the Cd²⁺, CdS/SiO₂ composite microspheres were obtained accordingly. The photocatalytic properties of the as‐prepared composite microspheres were investigated as well. It was found that the composite microspheres have excellent photocatalytic activities for the degradation of dyes comparing with the commercial P‐25 TiO₂ catalysts. After using and recycling for three times, the photocatalytic performance still remained very well.     

The effect of zirconium phosphonate with different functional groups on the structure and properties of chitosan film

Three types of zirconium phosphonate (org‐ZrP) with different functional groups (―COOH, ―SO₃H, ―NO₂) were prepared first and then added into chitosan (CS) matrix, respectively. The effect of these functional groups on structure, morphologies, and mechanical properties of chitosan films was investigated. The Fourier transform infrared spectroscopy revealed that org‐ZrP had intensely interacted with chitosan in the composites because of introducing functional groups on the fillers. The composite films filled with zirconium sulfophenylphosphonate exhibited the best mechanical properties among the three org‐ZrP fillers. These differences of reinforcement effect appeared to be caused by the difference of interfacial interactions between the org‐ZrP fillers and matrix. The stronger the interfacial interactions are, the better the reinforcement effect is. In addition, the moisture uptake (Mu) of CS/org‐ZrP‐n composite films depended on the hydrophilic property of functional groups. It was found that zirconium nitrophenyl phosphonate showed the best moisture barrier property due to its poor absorbability for water molecules. Copyright © 2014 John Wiley & Sons, Ltd.     

Reinforcement effect of MAA on nano‐CaCo3‐filled EPDM vulcanizates and possible mechanism

Methacrylic acid (MAA) was used as in situ surface modifier to improve the interface interaction between nano‐CaCO₃ particle and ethylene–propylene–diene monomer (EPDM) matrix, and hence the mechanical properties of nano‐CaCO₃‐filled EPDM vulcanizates. The results showed that the incorporation of MAA improved the filler–matrix interaction, which was proved by Fourier transformation infrared spectrometer (FTIR), Kraus equation, crosslink density determination, and scanning electron microscope (SEM). The formation of carboxylate and the participation of MAA in the crosslinking of EPDM indicated the strong filler–matrix interaction from the aspect of chemical reaction. The results of Kraus equation showed that the presence of MAA enhanced the reinforcement extent of nano‐CaCO₃ on EPDM vulcanizates. Crosslink density determination proved the formation of the ionic crosslinks in EPDM vulcanizates with the existence of MAA. The filler particles on tensile fracture were embedded in the matrix and could not be observed obviously, indicating that a strong interfacial interaction between the filler and the matrix had been achieved with the incorporation of MAA. Meanwhile, the presence of MAA remarkably increased the modulus and tensile strength of the vulcanizates, without negative effect on the high elongation at break. Furthermore, the ionic bond was thought to be formed only on filler surface because of the absolute deficiency of MAA, which resulted in the possible structure where filler particles were considered as crosslink points. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1226–1236, 2006     

聚氨酯/聚丙烯酸酯复合乳液粒子热力学平衡形态预测

以水性聚氨酯分散液为种子采用无皂乳液聚合新技术合成出了具有核壳结构的聚氨酯/聚丙烯酸酯（PU/PA）复合聚合物乳液。采用界面张力简化计算方法计算了聚合物与聚合物之间以及聚合物和水之间的界面张力,通过界面自由能变化最小的热力学判据对合成的复合乳液粒子的热力学平衡形态进行了预测。并利用透射电子显微镜观察和用接触角法测定的膜的表面极性对其进行了证实。结果表明：界面自由能变化的最小判据可以推广到PU/PA 体系,本文给出的界面张力的简化计算方法是可行的。     

Characterizing the ZrC(111)/c-ZrO2(111) Hetero-Ceramic Interface: First Principles DFT and Atomistic Thermodynamic Modeling

The mechanical and physical properties of zirconium carbide (ZrC) are limited to its ability to deteriorate in oxidizing environments. Low refractory oxides are typically formed as layers on ZrC surfaces when exposed to the slightest concentrations of oxygen. However, this carbide has a wide range of applications in nuclear reactor lines and nozzle flaps in the aerospace industry, just to name a few. To develop mechanically strong and oxygen-resistant ZrC materials, the need for studying and characterizing the oxidized layers, with emphasis on the interfacial structure between ZrC and the oxidized phases, cannot be understated. In this paper, the ZrC(111)//c-ZrO₂ (111) interface was studied by both finite temperature molecular dynamic simulation and DFT. The interfacial mechanical properties were characterized by the work of adhesion which revealed a Zr|OO|Zr|OO//ZrC(111) interface model as the most stable with an oxygen layer from ZrO₂ being deposited on the ZrC(111) surface. Further structural analysis at the interface showed a crack in the first ZrO₂ layer at the interfacial region. Investigations of the electronic structure using the density of state calculations and Bader charge analysis revealed the interfacial properties as local effects with no significant impacts in the bulk regions of the interface slab.