Morphology evolution of nanocomposites based on poly(phenylene sulfide)/poly(butylene terephthalate) blend

Poly(phenylene sulfide) (PPS)/poly(butylene terephthalate) (PBT) (60/40 w/w) blend nanocomposites (PPS/PBTs) were prepared by direct melt compounding of PPS, PBT, and organoclay. The morphology and rheology of PPS/PBTs were investigated using scanning electron microscope and transmission electron microscope as well as parallel plate rheometer. The intercalated clay tactoids are selectively located in the continuous PBT phase due to their nice affinity. A novel morphology evolution of the immiscible blend matrices is observed with increase of clay loadings. Small addition of clay increases the discrete PPS spherulite domain size. With increasing loading levels, the PPS phase transform to the fibrous structure and finally, to the partial laminar structure at the high loading levels, in which shows a characteristic of large‐scaled phase separation. The presence of clay, however, does not impede the coalescence of the PPS phase because the phase size increases with increasing clay loadings. The elasticity and blend ratio of two matrices are proposed as the important roles on the morphological evolution. Moreover, the laminar structure of PPS phase is very sensitive to the steady shear flow and is easy to be broken down to spherulite droplet at the low shear rate. However, high shear level is likely to facilitate the coalescence of those PPS phase and finally to phase inversion, both contributing to increases of the dynamic modulus after steady shear flow. In conclusion, the morphology of the immiscible polymer blend nanocomposites depends strongly on both the clay loadings and shear history. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1265–1279, 2008     

Isothermal crystallization kinetics of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/organo‐attapulgite (ATT) nanocomposites containing 2.5 and 5 wt % nanoparticles loadings were fabricated via a simple melt‐compounding approach. The crystal structure and isothermal crystallization behaviors of PBT composites were studied by wide‐angle X‐ray diffraction and differential scanning calorimetry, respectively. The X‐ray diffraction results indicated that the addition of ATT did not alter the crystal structure of PBT and the crystallites in all the samples were triclinic α‐crystals. During the isothermal crystallization, the PBT nanocomposites exhibited higher crystallization rates than the neat PBT and the varied Avrami exponents when compared with the neat PBT. At the same time, the regime II/III transition was also observed in all the samples on the basis of Hoffman‐Laurizten theory, but the transition temperature increased with increasing ATT loadings. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the neat PBT. It should be reasonable to treat ATT as a good nucleating agent for the crystallization of PBT, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites, even if the existence of ATT could restrict the segmental motion of PBT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2112–2121, 2006     

New poly(butylene succinate)/layered silicate nanocomposites. II. Effect of organically modified layered silicates on structure,properties, melt rheology,and biodegradability

A series of new poly(butylene succinate) (PBS)/layered silicate nanocomposites were prepared successfully by simple melt extrusion of PBS and organically modified layered silicates (OMLS). Three different types of OMLS were used for the preparation of nanocomposites: two functionalized ammonium salts modified montmorillonite and a phosphonium salt modified saponite. The structure of the nanocomposites in the nanometer scale was characterized with wide-angle X-ray diffraction and transmission electron microscopic observations. With three different types of layered silicates modified with three different types of surfactants, the effect of OMLS in nanocomposites was investigated by focusing on four major aspects: structural analysis, materials properties, melt rheological behavior, and biodegradability. Interestingly, all these nanocomposites exhibited concurrent improvements of material properties when compared with pure PBS. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3160–3172, 2003     

Rheology of isothermally crystallized poly(butylene terephthalate) nanocomposites with clay loadings under the percolation threshold

This article describes the structural evolution of clay in poly(butylene terephthalate) nanocomposites (PCNs) with clay loadings lower than the percolation threshold during the isothermal crystallization process. The study of the structure and rheological properties has revealed that the intercalation and detachment levels of clay are enhanced in samples crystallized at a high temperature (210 °C), in contrast to those of the original PCN, and this results in the formation of a rheological percolation network. However, for PCNs crystallized at a low temperature (190 °C), the further structural evolution of the tactoids is very small. All the experimental results indicate that the morphologies of clay can further evolve during the crystallization process, but the evolution level is strongly dependent on the crystallization temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 229–238, 2007     

Crystallization behavior and thermal stability of poly(trimethylene terephthalate)/clay nanocomposites

Poly(trimethylene terephthalate) (PTT)/montmorillonite (MMT) nanocomposites were prepared by the solution intercalation method. Two different kinds of clay were organomodified with an intercalation agent of cetyltrimetylammonium chloride (CMC). X‐ray diffraction (XRD) indicated that the layers of MMT were intercalated by CMC, and interlayer spacing was a function of the cationic exchange capacity of clay. The XRD studies demonstrated that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay. From the results of differential scanning calorimetric analysis, it was found that clay behaves as a nucleating agent and enhances the crystallization rate of PTT. The maximum enhancement of the crystallization rate for the nanocomposites was observed in nanocomposites containing about 1 wt % organoclay with a range of 1–15 wt %. From thermogravimetric analysis, we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–10 wt % organoclay. According to transmission electron microscopy, the organoclay particle was highly dispersed in the PTT matrix without a large agglomeration of particles for a low organoclay content (5 wt %). However, an agglomerated structure did form in the PTT matrix at a 15 wt % organoclay content. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2902–2910, 2003     

New insight into the crystallization behavior of poly(ethylene terephthalate)/clay nanocomposites

Crystallization behavior of poly(ethylene terephthalate) (PET)/clay nanocomposites has been investigated in terms of differential scanning calorimeter (DSC) analysis, polarizing optical microscopy (POM), and scanning electron microscopy (SEM) observation. The nanocomposites for investigation were prepared via in situ polycondensation. Crystalline morphologies were observed through POM and SEM. The nonisothermal and isothermal crystallization rates of different samples were determined for comparison based on DSC data. Secondary nucleation analysis was also performed based on bulk crystallization data derived from DSC analysis. The results revealed that nucleating abilities of montmorillonites (MMT) depended on the dispersion state of clay in matrix, the surface modification status, and the metallic derivatives released from MMT during in situ synthesis. The quantities of metallic elements released were measured by inductively coupled plasma (ICP) analysis. The results showed that the release of these metallic derivatives was also affected by surfactant molecules anchored on the surface of MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2380–2394, 2008     

Effect of a silicate filler on the crystal morphology of poly(trimethylene terephthalate)/clay nanocomposites

A series of intercalated poly(trimethylene terephthalate) (PTT)/clay nanocomposites were prepared in a twin‐screw extruder by the melt mixing of PTT with either quaternary or ternary ammonium salt‐modified clays. The morphology and structure, along with the crystallization and melting behavior, and the dynamic mechanical behavior of the composites were characterized by X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and dynamic mechanical thermal analysis. The results showed that the PTT chains could undergo center‐mass transport from the polymer melt into the silicate galleries successfully during the blending and extrusion process. More coherent stacking of the silicate layers was reserved at higher clay concentrations and shorter blend times. Compared with conventionally compounded composites, the nanoscale‐dispersed organophilic clays were more effective as crystal nucleation agents. The influence of the nanosilicates on the crystallization and melting behavior of PTT became distinct when the concentration of clay was around 3 wt %. The changes in the crystallization behavior of the polymer/clay nanocomposites depended not only on the size of the silicates but also on the intrinsic crystallization characteristics of the polymers. The resulting nanocomposites showed an increase in the dynamic modulus of PTT and a decrease in the relaxation intensity (both in loss modulus and loss tangent magnitude). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2275–2289, 2003     

Study on rheological behaviour of poly(butylene terephthalate)/montmorillonite nanocomposites

Poly(butylene terephthalate)/montmorillonite composites (PBT/MMT) were prepared by melt intercalation and then investigated using X-ray diffractometer (XRD) and transmission electron microscope (TEM) as well as parallel plate rheometer. It was found that the composites had various phase morphologies with nanoscales and distinct behaviours of a percolation network structure under certain conditions. The linear viscoelastic region of the composites is much narrower than that for PBT matrix, the percolation threshold of the composites is near 3 wt.%, and the percolation network structure is not stable under a shear as well as in a quiescent annealing process. Moreover, PBT/MMT presents the nature of temperature independence of G′ versus G″ whether the internal percolated tactoids network formed or not. The magnitudes of the stress overshoots observed in the reverse flow experiments were strongly dependent on the rest time, which could be inferred that the ruptured network is reorganized under the quiescent annealing process. Furthermore, PBT/MMT shows a strain-scaling stress response to the startup of steady shear, indicating that the formation of the liquid crystalline-like phase structure in the nanocomposites may be the major drive force for the reorganization of the internal network.     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites

Thermally stable organically modified clays based on 1,3‐didecyl‐2‐methylimidazolium (IM2C10) and 1‐hexadecyl‐2,3‐dimethyl‐imidazolium (IMC16) were used to prepare poly(ethylene naphthalate) (PEN)/clay nanocomposites via a melt intercalation process. The clay dispersion in the resulting hybrids was studied by a combination of X‐ray diffraction, polarizing optical microscopy, and transmission electron microscopy. It was found that IMC16 provided better compatibility between the PEN matrix and the clay than IM2C10, as evidenced by some intercalation of polymer achieved in the PEN/IMC16‐MMT hybrid. The effects of clay on the crystal structure of PEN were investigated. It was found that both pristine MMT and imidazolium‐treated MMT enhanced the formation of the β‐crystal phase under melt crystallization at 200 °C. At 180 °C, however, the imidazolium‐treated MMT was found to favor the α‐crystal form instead. The difference in clay‐induced polymorphism behavior was attributed to conformational changes experienced by the clay modifiers as the crystallization temperature changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1040–1049, 2006     

Nonisothermal crystallization behavior of poly(butylene adipate‐co‐terephthalate)/clay nano‐biocomposites

The study of the nonisothermal crystallization behavior of layered silicates micro‐ and nano‐biocomposites based on poly(butylene adipate‐co‐terephthalate) (PBAT), a biodegradable copolyester, has been carried out with different theoretical models. They were applied and developed with the aim to describe and better understand the influence of the layered silicates dispersion on crystallization. The nucleation efficiency of the layered silicates has been demonstrated with the use of the “Modified Avrami model,” thanks to the higher crystallization rate parameter, Z_c, and of the lower crystallization half‐time, t_1/2, compared to the neat matrix. The crystallization activation energies, E_a, calculated from “Kissinger's model” have shown that layered silicates have a negative effect on the crystallite growth process. Thus, these analyses have shown that layered silicates have a double effect on the crystallization process. These two opposites' phenomena depend on the dispersion quality and are more pronounced for the intercalated nano‐biocomposites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1503–1510, 2007     

Isothermal crystallization kinetics and mechanical properties of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/attapulgite (AT) nanocomposites were prepared by in situ polymerization. Morphology of the PBT/AT nanocomposites was observed by scanning electron microscope and polarizing optical microscope. Thermogravimetric analyses were used to examine the thermal stability. The melting behaviors, equilibrium melting temperature, isothermal crystallization behavior of pure PBT and PBT/AT nanocomposites were studied by differential scanning calorimetry. The results show that PBT/AT nanocomposites possess higher thermal stability than pure PBT, and AT nanoparticles play a heterogeneous nucleating agent in PBT crystallization that accelerated the crystallization rate. The PBT/AT nanocomposite with higher AT content could retard the transport of polymer chains to the growing crystals compared with that of PBT/AT nanocomposite in lower AT content. According to dynamic mechanical analysis results, the storage modulus of PBT/AT nanocomposites was markedly improved and the addition of AT nanoparticles promotes the crystallization of PBT, which decreases the amorphous area. Meanwhile, the well-dispersed AT nanoparticles also retard the movement of polymer chain segment and increase the proportion of rigid amorphous region.     

Poly(butylene terephthalate)/clay nanocomposite compatibilized with poly(ethylene‐co‐glycidyl methacrylate). II. Nonisothermal crystallization

Melting behaviors and nonisothermal crystallization of poly(butylene terephthalate)/poly(ethylene‐co‐glycidyl methacrylate) (PBT/PEGMA), PBT/commercial modified montmorillonite clays (PBT/Clay), and PBT/exfoliated silicates (PBT/PEGMA/Clay) nanocomposites were studied by wide‐angle X‐ray diffraction and differential scanning calorimeter. PEGMA is used as a compatibilizer. For both isothermally and nonisothermally crystallized samples, PEGMA facilitates the recrystallization of PBT during the heating scans, and leads to a less degree of perfection of the crystals. However, the clay hinders the recrystallization growth during heating scans, and increases perfection of the crystals. Nonisothermal crystallization kinetics was described by kinetic models and undercooling was taken into account. The PEGMA would lead to an increase of the blend viscosity, rendering the chains less mobile and lower the crystallizability of PBT in PBT/PEGMA. The well‐dispersed exfoliated silicates in PBT/PEGMA/Clay cause a large number of nuclei to precede crystallization. The fold surface free energy (σ_e) and activation energy also supported the interpretation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 564–576, 2008     

Effect of the urethane group on treated clay surfaces for high-performance poly(butylene succinate)/montmorillonite nanocomposites

We successfully modified organic clays containing the urethane group by introducing a covalent bond between the silanol group on the clay side and the hydroxyl group of organic modifier in the silicate layer using 1,6-diisocyanatohexane (HDI), namely surface-treated montmorillonite (30BM), to increase both basal spacing and the favorable interaction between clay and polymer. The effect of the surface urethane modification of clay on poly (butylene succinate) (PBS)/30BM nanocomposites was studied. The results of transmission electron microscopy micrographs at a 10-nm resolution and X-ray diffraction measurements allowed us to examine the degree of the high exfoliation and the effect of surface urethane modification on clay dispersibility. As results of high exfoliation, PBS/30BM nanocomposites not only exhibited the high thermal properties, but also showed a remarkable increase in physical properties (e.g., tensile strength, Young's modulus, elongation at break) due to enhanced affinity between the clay and PBS matrix. Over all, the results suggest that wide gallery spacing and the predominant affinity between PBS and clay must be considered simultaneously to increase the degree of exfoliation and physical properties as key factors.     

Effect of different matrices and nanofillers on the rheological behavior of polymer‐clay nanocomposites

In this work, a comprehensive study of the rheological behavior under shear and isothermal and nonisothermal elongational flow of low density polyethylene (LDPE) and ethylene‐vinyl acetate copolymer (EVA) based nanocomposites was reported to evaluate their “filmability”, that is, the ability of these material to be processed for film forming applications. The influence of two different kinds of organoclay – namely Cloisite 15A and Cloisite 30B – and their concentration was evaluated. The presence of filler clearly affects the rheological behavior in oscillatory state of polyolefin‐based nanocomposites but the increase of complex viscosity and the shear thinning are not dramatic. A larger strain‐hardening effect in isothermal elongational flow is shown by the nanocomposites compared to that of the pure matrix, particularly for EVA based nanocomposites. The melt strength measured under nonisothermal elongational flow increases in the presence of the nanofiller, while the drawability is only slightly lower than that measured for the neat matrix. Moreover, the rheological behavior under nonisothermal elongational flow of EVA‐based nanocomposites is similar for both nanoclays used. Differently, LDPE‐based nanocomposites show a strong dependence on the type of organoclay. Finally, the mechanical properties of the materials were measured by tensile tests. They revealed that the presence of the filler provokes, in all the cases, an increase of the rigidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 344–355, 2010     

Isothermal crystallization kinetics and melting behavior of poly(ethylene terephthalate)/barite nanocomposites

Poly(ethylene terephthalate) (PET)/Barite nanocomposites were prepared by direct melt compounding. The effects of PET‐Barite interfacial interaction on the dynamic mechanical properties and crystallization were investigated by DMA and DSC. The results showed that Barite can act as a nucleating agent and the nucleation activity can be increased when the Barite was surface‐modified (SABarite). SABarite nanoparticles induced preferential lamellae orientation because of the strong interfacial interaction between PET chains and SABarite nanoparticles, which was not the case in Barite filled PET as determined by WAXD. For PET/Barite nanocomposites, the Avrami exponent n increased with increasing crystallization temperature. Although at the same crystallization temperature, the n value will decrease with increasing SABarite content, indicating of the enhancement of the nucleation activity. Avrami analyses suggest that the nucleation mechanism is different. The activation energy determined from Arrhenius equation reduced dramatically for PET/SABarite nanocomposite, confirming the strong interfacial interaction between PET chains and SABarite nanoparticles can reduce the crystallization free energy barrier for nucleus formation. In the DSC scan after isothermal crystallization process, double melting behavior was found. And the double endotherms could be attributed to the melting of recrystallized less perfect crystallites or the secondary lamellae produced during different crystallization processes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 655–668, 2009     

Investigation of clay modifier effects on the structure and rheology of supercritical carbon dioxide‐processed polymer nanocomposites

Superior property enhancements in polymer–clay nanocomposites can be achieved if one can significantly enhance the nanoclay dispersion and polymer–clay interactions. Recent studies have shown that nanoclays can be dispersed in polymers using supercritical carbon dioxide (scCO₂). However, there is need for a better understanding of how changing the clay modifier affects the clay dispersability by scCO₂ and the resultant nanocomposite rheology. To address this, the polystyrene (PS)/clay nanocomposites with “weak” interaction (Cloisite 93A clay) and “strong” interaction (Cloisite 15A clay) have been prepared using the supercritical CO₂ method in the presence of a co‐solvent. Transmission electron microscopy images and small‐angle X‐ray diffraction illustrate that composites using 15A and 93A clays show similar magnitude of reduction in the average tactoid size, and dispersion upon processing with scCO₂. When PS and the clays are coprocessed in scCO₂, the “dispersion” of clays appears to be independent of modifier or polymer–clay interaction. However, the low‐frequency storage modulus in the scCO₂‐processed 15A nanocomposites is two orders of magnitude higher than that of 93A nanocomposites. It is postulated that below percolation (solution blended composites), the strength of polymer–clay interaction is not a significant contributor to rheological enhancement. In the scCO₂‐processed nanocomposites the enhanced dispersion passes the percolation threshold and the interactions dictate the reinforcement potential of the clay–polymer–clay network. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 823–831, 2010     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

Influence of a terpolymer compatibilizer on the nanostructure of poly(trimethylene terephthalate)/montmorillonite nanocomposites

The use of a compatibilizer to improve the interactions between poly(trimethylene terephthalate) (PTT) and an organically treated montmorillonite (MMT) clay was studied. Nanocomposites, with and without compatibilizer, were obtained using a torque rheometer; their nanostructures were analyzed by wide angle X‐ray diffraction (WAXD), transmission electron microscopy (TEM), steady state and dynamic rheological measurements, and Fourier transform infrared analysis (FT‐IR). Only intercalated structures were obtained when no compatibilizer was added, independent of the mixing method (one or two steps); when the compatibilizer was added, however, intercalated and exfoliated structures were obtained, depending on the masterbatch composition. When the PTT was not present in the masterbatch, two‐phase exfoliated structures were obtained, with a disperse phase composed of nanoclay's lamellas and reticulated compatibilizer and a matrix phase composed of PTT. The compatibilizer cured due to the presence of the nanoclay's surfactant; a mechanism of cure was proposed in which the epoxide rings of the compatibilizer reacted with the hydroxyl groups of the nanoclay's surfactant, forming ether cross‐linkages. It was also concluded that in order to obtain one‐phase exfoliated structures the two steps mixing method using a masterbatch composition of 50 wt% of PTT, 25 wt% of compatibilizer, and 25 wt% of nanoclay gave the best results; after further dilution in the PTT, an exfoliated nanocomposite with a final concentration of 5 wt% of compatibilizer and 5 wt% of nanoclay was obtained. Copyright © 2008 John Wiley & Sons, Ltd.     

Rheology of multi‐walled carbon nanotube/poly(butylene terephthalate) composites

Multi‐walled carbon nanotube/Poly(butylene terephthalate) nanocomposites (PCTs) were prepared by melt compounding. The microstructure of PCTs was investigated using transmission electron micrographs and Fourier transform infra‐red spectrometer. The linear and nonlinear as well as transient rheological properties of PCTs were characterized by the parallel plate rheometer. The results reveal that the surface modification can improve the dispersion state of nanotube in matrix. PCTs present a low percolation threshold of about 1–2 wt % in contrast to that of Poly‐(butylene terephthalate)/clay nanocomposites. The network structure is very sensitive to both the quiescent and large amplitude oscillatory shear deformation, and is also to the temperature, which makes the principle of time‐temperature superposition (TTS) be valid on PCTs only in a very restricted temperature range. The stress overshoots to the reverse flow are strongly dependent on both the rest time and shear rate but show a strain‐scaling response to the startup of steady shear, indicating that the broken network can reorganize even under quiescent condition. The nanotube may experience the long‐range, more or less order during annealing process. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2239–2251, 2007     

Transesterification and crystallization behavior of poly(butylene succinate)/poly(butylene terephthalate) block copolymers

The block copolymers of poly(butylene succinate) (PBS) and poly(butylene terephthalate) (PBT) were synthesized by melt processing for different times. The sequence distribution, thermal properties, and crystallization behavior were investigated over a wide range of compositions. For PBS/PBT block copolymers it was confirmed by statistical analysis from ¹H-NMR data that the degree of randomness (B) was below 1. The melting peak (T_m) gradually moved to lower temperature with increasing melt processing time. It can be seen that the transesterification between PBS and PBT leads to a random copolymer. From the X-ray diffraction diagrams, only the crystal structure of PBS appeared in the M1 copolymer (PBS 80 wt %) and that of PBT appeared in the M3 (PBS 50 wt %) to M5 (PBS 20 wt %) copolymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 147–156, 1998