Supermicron polymer particles with core‐shell type morphologies

Polymer particles with controlled morphologies and having diameters from about 1–20 μ can be prepared using a new suspension polymerization‐based procedure. In contrast to existing procedures using emulsion polymerization, this process allows efficient preparation of supermicron particles that can be easily isolated as a dry powder. Control of the particle morphology is obtained by manipulating the monomer conversion at the beginning of the second stage of the reaction (when the second monomer is added). Two systems are studied. The first system uses styrene added to a partially polymerized MMA host particle, whereas the second system uses styrene added to a partially polymerized 45 wt % styrene to 55 wt % butyl methacrylate host particle. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 345–351, 2000     

Modeling the effect of compatibilizers in the coarsening of ternary polymer blends with core‐shell morphology

Numerical simulations of the phase separation and coarsening of particulate, ternary polymer blends have been performed using a ternary form of the modified Cahn–Hilliard equation. The third component was chosen to be a compatibilizer, typically being a random copolymer of the major components. The results show that compatibilized blends follow the same Lifshitz–Slyozov coarsening law as binary systems. Slower coarsening rates, indicating system stabilization, were observed for blends containing ∼10% compatibilizer and exhibiting a core‐shell morphology. Larger amounts of compatibilizer resulted in significantly higher coarsening rates. This appears to be a result of the greater affinity of the compatibilizer for the major component and warrants further experimental investigation. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1301–1306, 2000     

Probing the surfaces of core‐shell and hollow nanoparticles by solvent relaxation NMR

Measurement of the spin–spin NMR relaxation time (or its inverse, the rate) of water molecules in aqueous nanoparticle dispersions has become a popular approach to probe of the nature and structure of the particle surface and any adsorbed species. Here, we report on the characterisation of aqueous dispersions of hollow amorphous nanoparticles that have two liquid accessible surfaces (inner cavity surface and outer shell surface) plus the solid (silica) and core‐shell (titania–silica) nanoparticle precursors from which the hollow particles have been prepared. In all cases, the observed water relaxation rates scale linearly with particle surface area, with the effect being more pronounced with increasing levels of titania present at the particle surface. Two distinct behaviours were observed for the hollow nanoparticles at very low volume fractions, which appear to merge with increasing surface area (particle concentration). Herewith, we further show the versatility of solvent NMR spectroscopy as a probe of surface character.     

Microstructure and viscoelasticity of electrorheological suspensions with hybrid core‐shell microspheres

A novel type of electrorheological (ER) fluids with hybrid microspheres as dispersed phases was prepared and their rheological properties in dynamic and oscillatory modes in the presence of electric field were studied. Hybrid microspheres are new types of inorganic‐organic composites consisting of inorganic hollow cores covered with a thin layer of conjugated polymer poly (3‐octylthiophene)—P₃OT, followed by a polyurethane electrolyte shell of defined thicknesses and controlled (electronic and ionic) conductivities. It has been found that the rate of ER response for the applied electric field of the order of few kV/mm, as well as the recovery time after high shear loads of the novel ER fluids, was significantly improved in comparison to the typical solid electrolyte‐based materials. It has been shown that upon the application of an electric field the suspensions of hybrid microspheres form a gel‐like network structure at low strain region with reasonable rigidity characterized by the domination of G′ moduli over G″ and broad linear viscoelastic range. It was shown that at electric fields as high as 3 kV/mm, the investigated ER materials exhibited predominantly elastic behavior and were able to endure strains up to 3% without significant deformation of the material microstructure. Moreover, the novel ER materials exhibited much faster microstructure recovery after high shear loads in comparison to ER fluids comprising core‐shell composites without poly (3‐octylthiophene) interlayer, which makes them more suitable for the applications requiring immediate response to an external electric field.     

Synthesis of TiO2–SiO2/polymer core–shell microspheres with a microphase‐inversion method

A novel microphase‐inversion method was proposed for the preparation of TiO₂–SiO₂/poly(methyl methacrylate) core–shell nanocomposite particles. The inorganic–polymer nanocomposites were first synthesized via a free‐radical copolymerization in a tetrahydrofuran solution, and the poor solvent was added slowly to induce the microphase separation of the nanocomposite and result in the formation of nanoparticles. The average particle sizes of the microspheres ranged from 70 to 1000 nm, depending on the reaction conditions. Transmission electron microscopy and scanning electron microscopy indicated a core–shell morphology for the obtained microspheres. Thermogravimetric analysis and X‐ray photoelectron spectroscopy measurements confirmed that the surface of the nanocomposite microspheres was polymer‐rich, and this was consistent with the core–shell morphology. The influence of the synthetic conditions, such as the inorganic composition and the content of the crosslinking monomer, on the particle properties was studied in detail. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3911–3920, 2006     

Synthesis of arborescent polystyrene‐g‐[poly(2‐vinylpyridine)‐b‐polystyrene] core–shell–corona copolymers

Arborescent copolymers with a core‐shell‐corona (CSC) architecture, incorporating a polystyrene (PS) core, an inner shell of poly(2‐vinylpyridine), P2VP, and a corona of PS chains, were obtained by anionic polymerization and grafting. Living PS‐b‐P2VP‐Li block copolymers serving as side chains were obtained by capping polystyryllithium with 1,1‐diphenylethylene before adding 2‐vinylpyridine. A linear or arborescent (generation G0 – G3) PS substrate, randomly functionalized with acetyl or chloromethyl coupling sites, was then added to the PS‐b‐P2VP‐Li solution for the grafting reaction. The grafting yield and the coupling efficiency observed in the synthesis of the arborescent PS‐g‐(P2VP‐b‐PS) copolymers were much lower than for analogous coupling reactions previously used to synthesize arborescent PS homopolymers and PS‐g‐P2VP copolymers from the same types of coupling sites. It was determined from static and dynamic light scattering analysis that PS‐b‐P2VP formed aggregates in THF, the solvent used for the synthesis. This presumably hindered coupling of the macroanions with the substrate, and explains the low grafting yield and coupling efficiency observed in these reactions. Purification of the crude products was also problematic due to the amphipolar character of the CSC copolymers and the block copolymer contaminant. A new fractionation method by cloud‐point centrifugation was developed to purify copolymers of generations G1 and above. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1075–1085     

ER suspensions of composite core‐shell microspheres with improved sedimentation stability

Electrorheological (ER) fluids are usually suspensions of solid polarizable particles in nonpolar carrier liquids. Such systems are particularly sensitive to the presence of electric fields, which transform them reversibly into solid‐like bodies. Fast (within milliseconds) and fully reversible reaction of ER fluids to electric field is a subject of great interest because of many possible applications in tunable vibration dampers, clutches, valves, or brakes. A novel type of ER fluids with composite microspheres composed of polymer electrolyte shell with defined shell thickness and inorganic hollow cores has been synthesized and tested in the presence of an electric field. It has been found that suspensions with composite grains possessed more stable ER response with temperature and lower power consumption in comparison to their polymer‐based counterparts. ER effect of the prepared fluids was measured and related to the applied electric field and solid phase properties. It has been also shown that suspensions of composite materials exhibited improved long‐term sedimentation stability in comparison to polymer‐based suspensions due to the formation of weak microstructure which suppressed the sedimentation of solid phase in off‐field state. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and mechanical strength of a novel double network nanocomposite hydrogel with core‐shell structure

A novel poly[(dimethylimino)(2‐hydroxy‐1,3‐propanedily)chloride]/Laponite/polyacrylic acid (PDMIHPC/Clay/PAA) hydrogel was synthesized by two‐step solution polymerization combining the strategies of both nanocomposite (NC) gels and double network (DN) gels. The chemical composition and core‐shell structure of the hydrogels were confirmed by Fourier transform infrared (FTIR) and transmission electron microscopy (TEM). The mechanical strength was examined by varying the reaction temperature, PDMIHPC/Clay composite dose, N,N′‐methylenebisacrylamide (MBAM) dose and water content. When the reaction temperature was 35°C, PDMIHPC/Clay composite/AA is 1:10 and MBAM dose was 0.050 wt% (based on the weight of AA), the novel hydrogel achieved a best compressive strength of 100.05 KPa with a water content of 98.8%. Copyright © 2011 John Wiley & Sons, Ltd.     

One‐stage synthesis of narrowly dispersed polymeric core‐shell microspheres

A method of one‐stage soap‐free emulsion polymerization to synthesize narrowly dispersed core‐shell microspheres is proposed. Following this method, core‐shell microspheres of poly(styrene‐co‐4‐vinylpyridine), poly(styrene‐co‐methyl acrylic acid), and poly[styrene‐co‐2‐(acetoacetoxy)ethyl methacrylate‐co‐methyl acrylic acid] are synthesized by one‐stage soap‐free emulsion polymerization of a mixture of one or two hydrophobic monomers and a suitable hydrophilic monomer in water. The effect of the molar ratio of the hydrophobic monomer to the hydrophilic one on the size, the core thickness, and the shell thickness of the core‐shell microspheres is discussed. The molar ratio of the hydrophobic and hydrophilic monomers and the hydrophilicity of the resultant oligomers of the hydrophilic monomer are optimized to synthesize narrowly dispersed core‐shell microspheres. A possible mechanism of one‐stage soap‐free emulsion polymerization to synthesize core‐shell microspheres is suggested and coagglutination of the oligomers of the hydrophilic monomers on the hydrophobic core is considered to be the key to form core‐shell microspheres. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1192–1202, 2008     

Synthesis of polymeric core–shell particles using surface‐initiated living free‐radical polymerization

An easy and novel approach to the synthesis of functionalized nanostructured polymeric particles is reported. The surfactant‐free emulsion polymerization of methyl methacrylate in the presence of the crosslinking reagent 2‐ethyl‐2‐(hydroxy methyl)‐1,3‐propanediol trimethacrylate was used to in situ crosslink colloid micelles to produce stable, crosslinked polymeric particles (diameter size ～ 100–300 nm). A functionalized methacrylate monomer, 2‐methacryloxyethyl‐2′‐bromoisobutyrate, containing a dormant atom transfer radical polymerization (ATRP) living free‐radical initiator, which is termed an inimer (initiator/monomer), was added to the solution during the polymerization to functionalize the surface of the particles with ATRP initiator groups. The surface‐initiated ATRP of different monomers was then carried out to produce core–shell‐type polymeric nanostructures. This versatile technique can be easily employed for the design of a wide variety of polymeric shells surrounding a crosslinked core while keeping good control over the sizes of the nanostructures. The particles were characterized with scanning electron microscopy, transmission electron microscopy, optical microscopy, dynamic light scattering, and Raman spectroscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1575–1584, 2007     

pH‐responsive polymer core–shell nanospheres for drug delivery

Stimuli‐responsive polymer nanoparticles are playing an increasingly more important role in drug delivery applications. However, limited knowledge has been accumulated about processes which use stimuli‐responsive polymer nanospheres (matrix nanoparticles whose entire mass is solid) to carry and deliver hydrophobic therapeutics in aqueous solution. In this research, pyrene was selected as a model hydrophobic drug and a pyrene‐loaded core‐shell structured nanosphere named poly(DEAEMA)‐poly(PEGMA) was designed as a drug carrier where DEAEMA and PEGMA represent 2‐(diethylamino)ethyl methacrylate and poly(ethylene glycol) methacrylate, respectively. The pyrene‐loaded core‐shell nanospheres were prepared via an in situ two‐step semibatch emulsion polymerization method. The particle size of the core‐shell nanosphere can be well controlled through adjusting the level of surfactant used in the polymerization where an average particle diameter of below 100 nm was readily achieved. The surfactant was removed via a dialysis operation after polymerization. Egg lecithin vesicles (liposome) were prepared to mimic the membrane of a cell and to receive the released pyrene from the nanosphere carriers. The in vitro release profiles of pyrene toward different pH liposome vesicles were recorded as a function of time at 37 °C. It was found that release of pyrene from the core‐shell polymer matrix can be triggered by a change in the environmental pH. In particular the pyrene‐loaded nanospheres are capable of responding to a narrow window of pH change from pH = 5, 6, to 7 and can achieve a significant pyrene release of above 80% within 90 h. The rate of release increased with a decrease in pH. A first‐order kinetic model was proposed to describe the rate of release with respect to the concentration of pyrene in the polymer matrix. The first‐order rate constant of release k was thus determined as 0.049 h^?1 for pH = 5; 0.043 h^?1 for pH = 6; and 0.035 h^?1 for pH = 7 at 37 °C. The release of pyrene was considered to follow a diffusion‐controlled mechanism. The synthesis and encapsulation process developed herein provides a new approach to prepare smart nanoparticles for efficient delivery of hydrophobic drugs. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 4440–4450     

Synthesis of dendronized polymer brushes containing metallo‐supramolecular polymer side chains

A new kind of dendronized polymer brush with metallo‐supramolecular polymer side chains was fabricated by a combination of macromonomer and graft‐to approach. The alternating copolymers of maleic anhydride and styryl macromonomers pendant with Fréchet‐type dendrons of three generations were reported previously. In this article, terpyridine groups were introduced along the backbone of the dendronized polymers through the amidolysis of anhydride groups. The terpyridine functionalized PEO linear chains were then incorporated through the complexation of terpyridine and Ru(II) ion. Thus, dendronized polymer brushes with amphiphilic properties were synthesized. AFM analysis showed worm‐like single molecular morphologies of the polymers of three generations, and ¹H NMR analysis indicated that such molecular brushes had an amphiphilic nature in solution. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3303–3310, 2007     

Solution route to inorganic nanobelt‐conducting organic polymer core‐shell nanocomposites

A facile and versatile solution‐based approach was developed to prepare semiconductor metal oxide nanobelt‐conducting organic polymer core‐shell nanocomposites. Well‐defined nanobelts of several types of oxide nanobelts were combined with conducting polymer [polypyrrole (PPy) and polyaniline (PANi)] via in situ polymerization in aqueous solution to obtain a new type of inorganic–organic composite nanostructure. Samples were characterized by using X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, Fourier transform infrared, electron energy loss spectra, high‐resolution transmission electron microscopy, and ultraviolet–visible techniques. Electron energy loss spectra revealed the existence of C?C and C? N bonds in coating layers to prove the encapsulation of PPy or PANi. The red‐shift of absorption band at high‐energy was observed for PPy‐encapsulated composites via ultraviolet–visible spectroscopy, and significant absorption band shifts were also encountered to PANi‐encapsulated composites, which suggest possibilities of band‐gap tuning of such metal oxide‐conducting polymer composites to be applied especially in solar cell devices. However, the sacrifice of nanobelts‐core led to hollow structures of PPy and PANi, which expands the synthetic strategies to prepare conducting polymer nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2892–2900, 2005     

Synthesis and micellization of PSt‐PNIPAM‐PDMAEMA hetero‐arm star polymer with double thermo‐responsibility

A hetero‐arm star polymer, polystyrene‐poly(N‐isopropylacrylamide)‐ poly(2‐(dimethylamino)ethylmethacrylate) (PSt‐PNIPAM‐PDMAEMA), was synthesized by “clicking” the alkyne group at the junction of PSt‐b‐PNIPAM diblock copolymer onto the azide end‐group of PDMAEMA homopolymer via 1,3‐dipolar cycloaddition. The resultant polymer was characterized by gel permeation chromatography, proton nuclear magnetic resonance spectroscopy and Fourier transform infrared spectroscopy. PSt‐PNIPAM‐PDMAEMA micelles with PSt block as core and PNIPAM and PDMAEMA blocks as shell were formed when adding the copolymer solution in THF into 10 folds of water. Lower critical solution temperature (LCST) of PNIPAM and PDMAEMA homopolymer is 32 °C for PNIPAM and 40 to 50 °C for PDMAEMA, respectively. Upon continuous heating through their LCSTs, PSt‐PNIPAM‐PDMAEMA core‐shell micelles exhibited two‐stage thermally induced collapse. The first‐stage collapse, from 20 to 34 °C, is ascribed to the shrinkage of PNIPAM chains; and the second‐stage collapse, from 38 to 50 °C, is due to the shrinkage of PDMAEMA chains. Dynamic light scattering was used to confirm the double phase transitions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 786–796, 2009     

Cyclodextrin‐overhanging hyperbranched core‐double‐shell miktoarm architectures: Synthesis and gradient stimuli‐responsive properties

We report the synthesis and gradient stimuli‐responsive properties of cyclodextrin‐overhanging hyperbranched core‐double‐shell miktoarm architectures. A ionic hyperbranched poly(β‐cyclodextrin) (β‐CD) core was firstly synthesized via a convenient “A₂+B₃” approach. Double‐layered shell architectures, composed of poly(N‐isopropyl acrylamide) (PNIPAm) and poly(N,N‐dimethylaminoethyl methacrylate) (PDMAEMA) miktoarms as the outermost shell linked to poly(N,N‐diethylaminoethyl methacrylate) (PDEAEMA) homoarms which form the inner shell, were obtained by a sequential atom transfer radical polymerization (ATRP) and parallel click chemistry from the modified hyperbranched poly(β‐CD) macroinitiator. The combined characterization by ¹H NMR, ¹³C NMR, ¹H‐²⁹Si heteronuclear multiple‐bond correlation (HMBC), FTIR and size exclusion chromatography/multiangle laser light scattering (SEC/MALLS) confirms the remarkable hyperbranched poly(β‐CD) core and double‐shell miktoarm architectures. The gradient triple‐stimuli‐responsive properties of hyperbranched core‐double‐shell miktoarm architectures and the corresponding mechanisms were investigated by UV–vis spectrophotometer and dynamic light scattering (DLS). Results show that this polymer possesses three‐stage phase transition behaviors. The first‐stage phase transition comes from the deprotonation of PDEAEMA segments at pH 9–10 aqueous solution under room temperature. The confined coil‐globule conformation transition of PNIPAm and PDMAEMA arms gives rise to the second‐stage hysteretic cophase transition between 38 and 44 °C at pH 10. The third‐stage phase transition occurs above 44 °C at pH = 10 attributed to the confined secondary conformation transition of partial PDMAEMA segments. This cyclodextrin‐overhanging hyperbranched core‐double‐shell miktoarm architectures are expected to solve the problems of inadequate functionalities from core layer and lacking multiresponsiveness for shell layers existing in the dendritic core‐multishell architectures. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Solid mechanochemical preparation of core‐shell SiO2 particles and their improvement on the mechanical properties of PVC composites

In this article, a solid mechanochemical route to prepare core‐shell structured particles was introduced. X‐ray photoelectron spectrum, transmission electron microscope and dissolving experimental results indicated the formation of [(inorganic particle)/(elastomer)] core‐shell structured particles. The thermal stable experiments showed that untreated SiO₂ can cause dehydrochlorination of poly(vinyl chloride) (PVC) and discoloration of PVC/SiO₂ composites and the formation of core‐shell structured SiO₂ particles will improve the thermal stability of PVC/SiO₂ composites. The mechanical properties and rheological results showed that the formation of core‐shell structured SiO₂ particles can both improve the mechanical and processing properties of PVC/SiO₂ composite. ACR in PVC/(SiO₂‐PMMA‐ACR) composites acted not only as toughener for PVC matrix but also as cushion breaker if the content of ACR is enough. Meanwhile compared with other SiO₂ particles the formation of core‐shell structured SiO₂ particles can decrease the apparent viscosity, increase the critical shear rate and improve the appearance of extrudes of PVC/SiO₂ composites. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 938–948, 2008     

Synthesis and characterization of poly(methyl methacrylate)/casein nanoparticles with a well‐defined core‐shell structure

Well‐defined, core‐shell poly(methyl methacrylate) (PMMA)/casein nanoparticles, ranging from 80 to 130 nm in diameter, were prepared via a direct graft copolymerization of methyl methacrylate (MMA) from casein. The polymerization was induced by a small amount of alkyl hydroperoxide (ROOH) in water at 80 °C. Free radicals on the amino groups of casein and alkoxy radicals were generated concurrently, which initiated the graft copolymerization and homopolymerization of MMA, respectively. The presence of casein micelles promoted the emulsion polymerization of the monomer and provided particle stability. The conversion and grafting efficiency of the monomer strongly depended on the type of radical initiator, ROOH concentration, casein to MMA ratio, and reaction temperature. The graft copolymers and homopolymer of PMMA were isolated and characterized with Fourier transform infrared spectroscopy and differential scanning calorimetry. The molecular weight determination of both the grafted and homopolymer of PMMA suggested that the graft copolymerization and homopolymerization of MMA proceeded at a similar rate. The transmission electron microscopic image of the nanoparticles clearly showed a well‐defined core‐shell morphology, where PMMA cores were coated with casein shells. The casein shells were further confirmed with a zeta‐potential measurement. Finally, this synthetic method allowed us to prepare PMMA/casein nanoparticles with a solid content of up to 31%. Thus, our new process is commercially viable. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3346–3353, 2003     

Synthesis and characterization of dual‐responsive micrometer‐sized core‐shell composite polymer particles

Dual‐responsive micrometer‐sized core‐shell composite polymer particles were prepared by dispersion polymerization followed by seeded copolymerization. Polystyrene (PS) particles prepared by dispersion polymerization were used as core particles. N‐isopropyl acrylamide (NIPAM) and methacrylic acid (MAA) were used to induce dual‐responsive that is thermo‐ and pH‐responsive properties in the shell layer of composite polymer particles, prepared by seeded copolymerization with PS core particles. Temperature‐ and pH‐dependent adsorption behaviors of some macromolecules on composite polymer particles indicate that produced composite polymer particles exhibit dual‐responsive surface properties. Copyright © 2007 John Wiley & Sons, Ltd.     

Enhanced dielectric properties of polymer composite films induced by encapsulated MWCNTs with a one core‐two shell structure

Multiwalled carbon nanotubes (MWCNTs) can endow high dielectric constant to polymer‐based composites. However, the accompanying poor dispersion of MWCNTs and high dielectric loss for composites severely limit their application in dielectric field. Herein, a modified acid‐treated MWCNTs encapsulated by the polyaniline/poly(sodium 4‐styrenesulfonate) layers (aMWCNTs@PANI‐PSS) with a one core‐two shell structure was fabricated by in situ polymerization followed by electrostatic self‐assembly technique. Furthermore, the composite films based on aMWCNTs@PANI‐PSS/poly(vinylidenefluoride‐hexaflouropropylene) (PVDF‐HFP) were fabricated by a solution‐casting method. An ultrathin insulating PSS shell is wrapped onto aMWCNTs@PANI, resulting in the improvement of dispersibility for aMWCNTs@PANI and the decrease of dielectric loss for composite films. When the content of aMWCNTs@PANI‐PSS is 5.0 wt %, the dielectric constant of aMWCNTs@PANI‐PSS/PVDF‐HFP reaches 430 (100 Hz), which is about 55 times of pure PVDF‐HFP and 1.7 times of aMWCNTs@PANI/PVDF‐HFP (247). Besides, the responding dielectric loss of aMWCNTs@PANI‐PSS/PVDF‐HFP composite film is only 0.67, much lower than that of aMWCNTs@PANI/PVDF‐HFP (25) and aMWCNTs/PVDF‐HFP (3185). © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 948–956     

Synthesis of core‐shell silver–polyaniline nanocomposites by gamma radiolysis method

Core‐shell silver (Ag)–polyaniline (PAni) nanocomposites have been synthesized by the in‐situ gamma radiation‐induced chemical polymerization method. Aqueous solution of aniline, a free‐radical oxidant, and/or silver metal salt were irradiated by γ‐rays. Reduction of the silver salt in aqueous aniline leads to the formation of silver nanoparticles which in turn catalyze oxidation of aniline to polyaniline. The resultant Ag‐PAni nanocomposites were characterized by using different spectroscopy analyses like X‐ray photoelectron, UV–visible, and infrared spectroscopy. The optical absorption bands revealed that the bands at about 400 nm are due to the presence of nanosilver and the blue‐shifted peak at ～ 555 nm is due to the presence of metallic silver within the PAni matrix. X‐ray diffraction pattern clearly indicates the broad amorphous polymer and the sharp metal peaks. Scanning electron microscopy and transmission electron microscopy of the nanocomposite showed a uniform size distribution with spherical and granular morphology. Thermogravimetric analysis revealed that the composites have a higher degradation temperature than polyaniline alone. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5741–5747, 2007