Preparation and characterization of rigid poly(vinyl chloride)/MMT nanocomposites. II. XRD,morphological and mechanical characteristics

A Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on X‐ray diffraction (XRD), morphology, and mechanical characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. Results of XRD and transmission electron microscopy (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to that of pristine PVC. However, the addition of Na⁺‐MMT or O‐MMT should be kept as not more than 3 wt % to optimize the mechanical properties and the processing stability of the rigid PVC/MMT nanocomposites. SEM micrographs of the fractured surfaces of the rigid PVC/Na⁺‐MMT and PVC/O‐MMT nanocomposites both before and after tensile tests were also illustrated and compared. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2145–2154, 2006     

Development of poly(vinyl chloride)/montmorillonite nanocomposites using chelating agents

Different chelating agents such as poly(ethylene glycol), propylene glycol monooctadecanoate and palm oil were used for modification of the surface-treated montmorillonite (MMT). The work also included the development of a technique for mixing chelating agents with MMTs using different methods and different proportions of MMT/chelating agent/ethanol. Evaluation of the result of mixing was performed by thermogravimetric analysis, X-ray diffraction and high-resolution scanning electron microscopy (HR-SEM). The results showed that the chelating agents used were intercalated in MMT, increasing the interlayer spacing. The OMMT was used in the manufacture of composites with rigid PVC using a microcompounder. The master batch concept turned out to be promising in terms of dispersion and delamination of clay, as observed in HR-SEM photographs. However, despite good dispersion and exfoliation of MMT, poor compatibility between clay platelets and PVC matrix remains to be solved to enable full exploitation of its engineering potential. Despite this drawback, good thermal stability and mechanical properties have already been achieved.     

Thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends

The aim of this work was to study the thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends. For that purpose, blends of variable compositions from 0 to 100 wt% were prepared in the presence (15, 30 and 50 wt%) and in the absence of diethyl-2-hexyl phthalate as plasticiser. Their miscibility was investigated by using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). Their thermo-oxidative degradation at 180 ± 1 °C was studied and the amount of HCl released from PVC was measured by a continuous potentiometric method. Degraded samples were characterised, after purification, by FTIR spectroscopy and UV-visible spectroscopy. The results showed that the two polymers are miscible up to 60 wt% of poly(methyl methacrylate) (PMMA). This miscibility is due to a specific interaction of hydrogen bonding type between carbonyl groups (CO) of PMMA and hydrogen (CHCl) groups of PVC as shown by FTIR analysis. On the other hand, PMMA exerted a stabilizing effect on the thermal degradation of PVC by reducing the zip dehydrochlorination, leading to the formation of shorter polyenes.     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Structure and properties of poly(vinyl chloride)/graphene nanocomposites

The goal of the paper was to investigate the influence of graphene (GN) on properties and structure of suspensive poly(vinyl chloride) (PVC). PVC/GN nanocomposites were obtained by the solvent evaporation method, and their structures were evaluated using optical microscopy, SEM, FT-IR, XRD and Raman spectroscopy methods. Thermal properties of the obtained materials were studied by TGA. Electrical properties and swelling behaviour were also determined.The microscopic observations confirm a uniform distribution of graphene in the PVC matrix. The investigations carried out indicated an effect of graphene on a decrease in resistivity to a value which enabled to include the PVC/GN nanocomposites into anti-static materials group. On the basis of swelling studies, it has been found that the PVC/GN nanocomposites have a higher chemical resistance against acetone while compared to pure poly(vinyl chloride). The properties of the obtained materials depend significantly on content and dispersion level of graphene in the PVC matrix. An impact of GN on the acceleration of the PVC degradation process was found.     

Antimicrobial agents as photostabilizers for rigid poly(vinyl chloride)

Some amide derivatives of ethylene glycol‐bis(2‐aminoethylether)‐N,N,N^′,N^′‐tetraacetic acid (EGTA) have been prepared via their coupling with different aniline derivatives: amino, methyl, chloro, and hydroxy aniline. The EGTA amide derivatives were characterized, and their antimicrobial activities were evaluated. These antimicrobial agents have been investigated as photostabilizers for rigid poly(vinyl chloride) (PVC), suspension PVC, with a K value of 70. Their stabilizing efficiencies were evaluated by determining the percentage of weight loss, the intrinsic viscosities, as well as the amount of formed gel of the photodegraded PVC. The extent of discoloration and the change in the mechanical properties of the photodegraded polymer were also evaluated. The applied materials reduced the loss in weight that resulted from HCl evolution during photodegradation. Both viscosity and gel content measurements showed also a decrease in their values during the degradation process. The decrease in the percentage of gel formation upon applying the investigated photostabilizers reflects the lowering in extent of cross‐linking of the polymer, which implies preserving the mechanical properties of PVC. The extent of discoloration was also improved in the presence of the investigated compounds. The results have proved a greater stabilizing efficiencies of the antimicrobial EGTA amide derivatives than that of the phenyl salicylate ultraviolet (UV) absorber, which is commonly used as an industrial stabilizer. A radical mechanism was proposed to account for the stabilizing action of the investigated products. Copyright © 2011 John Wiley & Sons, Ltd.     

Thermal conductivity of poly(vinyl chloride)/polycaprolactone blends

Thermal diffusivity, heat capacity, and density of polyvinyl chloride/polycaprolactone (PVC/PCL) blends were measured by the laser flash method, DSC, and pycnometry, respectively. The thermal conductivity of the PVC/PCL blends was determined from the results. The miscibility of the blend and crystallinity of PCL were determined by DSC. The effect of blend structure on thermal conductivity is discussed. The phase compositions of the PVC/PCL blends are of three types depending on PCL content: i.e., up to 33%, from 33 to 70%, and above 70% PCL by weight. Thermal conductivity, thermal diffusivity, and heat capacity of the PVC/PCL blends are strongly affected by the phase composition of the blend, which changes in a complicated way with PCL content. © 1994 John Wiley & Sons, Inc.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

Kinetic study of the poly(vinyl chloride)/titanium dioxide nanocomposites photodegradation under accelerated ultraviolet and visible light exposure

In the present study, poly(vinyl chloride)/titanium dioxide (PVC/TiO₂) nanocomposite films containing different amounts of synthesized TiO₂ nanoparticles and commercial rutile powder were irradiated for 5112 hr, under exposure of artificial ultraviolet and visible lights in three different intensities. The rate of degradation was determined by using weight loss data and was found to follow a pseudo‐first order kinetic model. To determine the overall rate constant of degradation, k, a possible mechanism of the photodegradation was considered. The rate equation demonstrated k as a function of TiO₂ concentration and irradiation intensity at each wavelength. The overall rate constant of PVC/TiO₂ samples were calculated to be varied in the range of 6–16 × 10^?7 hr^?1, at all investigated conditions. The kinetic study represented that by adding synthesized TiO₂ nanoparticles, even at low content, and with increasing their concentration, the photodegradation rate of nanocomposites decreased considerably compared with the composite samples. Likewise, by adding nanoparticles, a significant increase in the nanocomposites lifetime was achieved. The effect of irradiation intensity was investigated according to the reciprocity law experiments, and it was found that photodegradation occurred in two regimes with respect to irradiation intensity. The calculated overall rate constants were validated by the experimental data. Copyright © 2014 John Wiley & Sons, Ltd.     

Electrokinetic and electrorheological properties of poly(vinyl chloride)/polyindole conducting composites

In this study, poly(vinyl chloride) (PVC), polyindole (PIN), and PVC/PIN conducting composites having five different compositions were used. Particle sizes, densities, dielectric constants, and sedimentation ratios of the materials were determined. The zeta‐potentials of the samples were measured in aqueous and nonaqueous (silicone oil [SO]) media. The dispersions prepared in SO were subjected to external electric field strength, and their electrorheological properties were investigated. Then the effects of dispersed particle volume fraction, shear rate, external electric field strength, frequency, and temperature onto electrorheological activities of the dispersions were examined. Further, creep and creep‐recovery tests were applied to the PIN/SO and PVC/PIN/SO dispersions, and reversible viscoelastic deformations were observed. Finally, the vibration damping capacity of PVC (66%)/PIN (34%)/SO dispersion system was tested by using an automobile shock absorber. Copyright © 2011 John Wiley & Sons, Ltd.     

FTIR investigation of the specific migration of additives from rigid poly(vinyl chloride)

Commercial sunflower oil was epoxidized and used as organic costabiliser for rigid poly (vinyl chloride) (PVC) containing zinc and calcium stearates as primary stabilisers and stearic acid as lubricant. For applications in the packaging of foodstuffs, migration testing must be realised. For that purpose, two food simulants were used (sunflower oil and 15% (v/v) aqueous ethanol). The test conditions were 12 days at 40 °C. Circular samples of rigid PVC were immersed in a well known volume of food simulant. A circular sample and 10 ml of food simulant were taken off every day to be analysed. The specific migrations of the additives were investigated by using Fourier transform infrared spectroscopy.The direct analysis of the food simulants was difficult because overlapping of the bands of the additives. However, the analysis of PVC films obtained by dissolution of the circular samples in tetrahydrofuran and evaporation of the solvent was more conclusive. The specific migrations of the metal carboxylates and epoxidized sunflower oil were evidenced.     

Preparation of conducting poly(vinyl chloride)/polyindole composites and freestanding films via chemical polymerization

This study covers the synthesis of conducting polyindole (PIN) homopolymer, poly(vinyl chloride)/polyindole (PVC/PIN) composites, and preparation of their freestanding films. PIN and composites were synthesized chemically by radicalic mechanism using FeCl₃ as an initiator. Films of PVC and PVC/PIN composites were prepared by casting on glass Petri dishes. Mechanical properties of films were examined by stress–strain experiments. From FTIR spectra of polymers, it was revealed that polymerization reaction occurred by 2–3 mechanism. The conductivities of polymers at different temperatures were also measured by four‐probe technique and found in the range 10^?4 to 10^?5 S cm^?1. Magnetic properties of the polymers were analyzed by Gouy scale measurements and were found that their conducting mechanisms are of polaron and bipolaron natures. Thermal properties of polymers were investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) and found that they had shown adequate thermal stability. X‐ray diffraction (XRD) spectra showed the amorphous nature of the polymers. Scanning electron microscopy (SEM) was used for microstructural analysis. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1290–1298, 2010     

Thermal degradation of ethanolamine treated poly(vinyl chloride)/wood flour composites

The influence of ethanolamine treatment of wood flour on the thermal degradation behaviour of PVC/wood flour composites was investigated. The decomposition of untreated and treated wood flour and PVC/wood flour composites was measured using thermogravimetric analysis (TGA). The TGA indicated an accelerated degradation of the composite after treatment in a temperature range between 240 and 350 °C. This was caused by a synergistic decomposition of treated wood flour and polymer. Additionally, the colour of the material was measured in order to analyse the effect of the treatment. The lightness of the composite was reduced with increasing ethanolamine concentration.     

Kinetics of isothermal thermooxidative degradation of poly(vinyl chloride)/chlorinated polyethylene blends

The thermooxidative degradation of poly(vinyl chloride)/chlorinated polyethylene blends of different compositions was investigated by means of isothermal thermogravimetry in flowing atmosphere of synthetic air at temperatures 240–270 °C. The main degradation processes are dehydrochlorination of PVC and CPE. For calculation of the apparent activation energy and apparent pre-exponential factor two kinetic methods were used: isoconversional method and Prout–Tompkins method. True compensation dependency between Arrhenius parameters, obtained using Prout–Tompkins model, was found. Calculated kinetic parameters of isothermal thermooxidative degradation are close to those from non-isothermal degradation and confirm the assumption of the main degradation process in PVC/CPE blends.     

Effects of microscale calcium carbonate and nanoscale calcium carbonate on the fusion,thermal, and mechanical characterizations of rigid poly(vinyl chloride)/calcium carbonate composites

A Haake torque rheometer equipped with an internal mixer has been used to study the influence of microscale calcium carbonate (micro‐CaCO₃) and nanoscale calcium carbonate (nano‐CaCO₃) on the fusion, thermal, and mechanical characteristics of rigid poly(vinyl chloride) (PVC)/micro‐CaCO₃ and PVC/nano‐CaCO₃ composites, respectively. The fusion characteristics discussed in this article include the fusion time, fusion temperature, fusion torque, and fusion percolation threshold (FPT). The fusion time, fusion temperature, and FPT of rigid PVC/calcium carbonate (CaCO₃) composites increase with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. In contrast, the fusion torque of rigid PVC/CaCO₃ composites decreases with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. The results of thermal analysis show that the first thermal degradation onset temperature (T_onset) of rigid PVC/micro‐CaCO₃ is 7.5 °C lower than that of PVC. Meanwhile, the glass‐transition temperature (T_g) of rigid PVC/micro‐CaCO₃ is similar to that of PVC. However, T_onset and T_g of PVC/nano‐CaCO₃ composites can be increased by up to 30 and 4.4%, respectively, via blending with 10 phr nano‐CaCO₃. Mechanical testing results for PVC/micro‐CaCO₃ composites with the addition of 5–15 phr micro‐CaCO₃ and PVC/nano‐CaCO₃ composites with the addition of 5–20 phr nano‐CaCO₃ are better than those of PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 451–460, 2006     

Preparation and characterization of polyaniline/MMT conductive composites

Polyaniline/montmorillonite (PAn/MMT) composite material has been prepared through chemical‐oxidative polymerization by using NH₄S₂O₈ as the oxidant, and it was found that both the composites have inorganic and organic material characteristics and many outstanding performance through the copolymerization coupling of MMT and polyaniline. Infrared spectroscopy (FT‐IR), thermogravimetric analysis (TGA), X‐ray diffraction (XRD), and transmission electron microscopy (TEM) are used to characterize the composition and structures of composite materials, as well as test the conductivity of composite materials through a four‐probe technique. The preparation conditions of PAn/MMT conducting composites are optimized. The optimal conditions have been identified for the reaction time, amount of oxidizer, concentration of HCl, and the amount of MMT. Besides, the results show that when the reaction lasts for 8 hr in the ice bath, the amount of MMT is 0.4 g/5 ml An, the mole ratio of oxidant to aniline is 1, and the concentration of hydrochloric acid is 2 M, the composite had the largest conductivity up to 11.5 S/cm. In addition, we also did an elemental analysis of the composite mechanism of PAn/MMT composites. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of montmorillonite treatment on the thermal stability of poly(vinyl chloride) nanocomposites

The aim of this research was to study the effect of different intercalants on the thermal degradation/dehydrochlorination of poly(vinyl chloride) (PVC). PVC nanocomposites were prepared containing 2 phr of montmorillonite clay. The montmorillonite was treated with different organic intercalants and analysed by thermogravimetric analysis and X-ray diffraction. All intercalants were found to intercalate the clay. The nanocomposites were prepared on a two-roll mill and pressed into 0.7 mm thick plates. The degradation was analysed by yellowness index, Congo red test and UV–visible spectroscopy. All cationic intercalants were found to accelerate the dehydrochlorination of PVC whereas the non-ionic did not affect thermal degradation. On the other hand, some non-ionic intercalants showed poor dispersion.     

Thermal degradation of poly(vinyl chloride)

This paper presents an initial attempt at describing poly(vinyl chloride) (PVC) thermal degradation through a semi-detailed and lumped kinetic model. A mechanism of 40 species and pseudocomponents (molecules and radicals) involved in about 250 reactions permits quite a good reproduction of the main characteristics of PVC degradation and volatilization. The presence of the two step mechanism—the first step of which corresponds to dehydrochlorination and the second to the tar release and residue char formation—are correctly predicted both in quantitative terms and in the temperature ranges. The model was validated by comparison with several thermo gravimetric analyses, both dynamic at different heating rates, and isothermal. When compared with the typical one step global apparent degradation models, the approach proposed here spans quite large operative ranges, especially when it comes to predicting product distributions. The initial results of these product predictions, even though quite preliminary, are encouraging and confirm the validity of the model.     

Anthraquinone derivatives as organic stabilizers for rigid poly(vinyl chloride) against photo-degradation

Anthraquinone derivatives have been prepared and investigated as photo-stabilizers for rigid PVC by measuring the extent of weight loss (%), the amount of gel formation as well as the intrinsic viscosity of the soluble fractions of the degraded polymer. The results indicated a reasonable stabilizing effect of these derivatives compared with UV-commercially used stabilizers. A synergistic effect is achieved when the anthraquinone derivatives are mixed with UV-absorbers in a weight ratio of 75% of investigated organic stabilizer and 25% of reference stabilizer.A probable radical mechanism is proposed to account for the stabilizing action of the organic investigated materials.