Free volume and oxygen transport in cold‐drawn polyesters

Poly(ethylene terephthalate) (PET), poly(ethylene terephthalate‐co‐4,4′‐bibenzoate) (PETBB55), and poly(ethylene 2,6‐naphthalate) (PEN) were cold‐drawn to achieve uniform extension without crystallization or stress whitening, and oxygen transport properties were studied at temperatures from 10 to 40 °C. Correlation of oxygen solubility and polymer specific volume made it possible to consider the oriented polyester as a one‐phase densified glass. Orientation was viewed as decreasing the amount of excess‐hole free volume and bringing the nonequilibrium polymer glass closer to the equilibrium condition. Between 10 and 40 °C, the amount of excess‐hole free volume in PET decreased as the polymer approached the glass transition temperature. In contrast, temperature changes in this range had little effect on the excess‐hole free volume in PETBB55 and PEN, which were well below their glass transition temperature. Gas diffusion was viewed as discrete jumps of the oxygen molecule between holes of excess‐free volume. The jump length was extracted from the activation energy for diffusion according to a channel‐formation model. The result agreed well with the hole spacing estimated from a simple lattice model using the hole density reported in the literature. Extending the lattice model to estimate the mean excess‐free volume hole radius from the fractional free volume resulted in good correlation with the hole radius obtained from positron annihilation lifetime spectroscopy. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 493–504, 2004     

Influence of microstructure on space charges of polypropylene

The correlation of chemical structure, crystalline morphology, and space charge distribution under a dc electrical field was investigated with three kinds of poly(propylene) (PP) with a different chemical structure, that is, homogeneous PP and block copolymer and random copolymer of PP. The space charge distribution of the samples was prominently affected by their chemical sequence structure and crystalline microstructure. Among samples of different PPs, all isothermally crystallized at 140 °C, the sample of random coPP represents the most well proportional space charge distribution and the smallest number of space charges. The effect of thermal history on the space charge distribution was also investigated by the samples of block coPP. The sample thermally treated at 50 °C clearly represents a better proportional distribution than that at higher temperature of 140 and 100 °C. Subsequent experiments indicate that the better proportional distribution attributes to imperfect and fine sperulites with the fine distribution of the “amorphous” region. The imperfect and fine sperulites originate from the random incorporation of ethylene segments or units into PP chains or from the low annealing temperature, and play an important role in the formation of shallow traps and transportation of space charges. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 365–374, 2002; DOI 10.1002/polb.10100     

Shear‐induced change of exfoliation and orientation in polypropylene/montmorillonite nanocomposites

For the improved dispersion of montmorillonite (MMT) in a polypropylene (PP) matrix, PP/MMT nanocomposites prepared via direct melt intercalation were further subjected to oscillating stress achieved by dynamic packing injection molding. The shear‐induced morphological changes were investigated with an Instron machine, wide‐angle X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The original nanocomposites possessed a partly intercalated and partly exfoliated morphology. A transformation of the intercalated structure into an exfoliated structure occurred after shearing, and a more homogeneous dispersion of MMT in the PP matrix was obtained. However, the increase of the exfoliated structure was accompanied by the scarifying of the orientation of MMT layers along the shear direction. Some bended or curved MMT layers were found for the first time by TEM after shearing. However, the orientation of PP chains in the PP/MMT nanocomposites became very difficult under an external shear force; this indicated that the molecular motion of PP chains intercalated between MMT layers was highly confined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1–10, 2003     

Synthesis of polypropylene graft copolymers by the combination of a polypropylene copolymer containing pendant vinylbenzene groups and atom transfer radical polymerization

This article discusses a facile and inexpensive reaction process for preparing polypropylene‐based graft copolymers containing an isotactic polypropylene (i‐PP) main chain and several functional polymer side chains. The chemistry involves an i‐PP polymer precursor containing several pendant vinylbenzene groups, which is prepared through the Ziegler–Natta copolymerization of propylene and 1,4‐divinylbenzene mediated by an isospecific MgCl₂‐supported TiCl₄ catalyst. The selective monoenchainment of 1,4‐divinylbenzene comonomers results in pendant vinylbenzene groups quantitatively transformed into benzyl halides by hydrochlorination. In the presence of CuCl/pentamethyldiethylenetriamine, the in situ formed, multifunctional, polymeric atom transfer radical polymerization initiators carry out graft‐from polymerization through controlled radical polymerization. Some i‐PP‐based graft copolymers, including poly(propylene‐g‐methyl methacrylate) and poly(propylene‐g‐styrene), have been prepared with controlled compositions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 429–437, 2005     

Real‐time orientation and crystallinity measurements during the isotactic polypropylene film‐casting process

A method based on Fourier transform infrared (FTIR) transmission spectra is proposed to measure the crystallinity of isotactic polypropylene (iPP) samples. The method parameters were tuned as compared with wide‐angle X‐ray scattering measurements performed on test samples characterized by different crystallinity values obtained by solidification of thin iPP films under several cooling rates in a homemade device. The FTIR dichroic ratio measurements were adopted to measure crystalline and average Hermans' orientation factors of iPP samples obtained by film casting. The crystalline orientation measurement method was validated as compared with the birefringence measurement. The techniques were successfully used in real time during some film‐casting runs with a suitably modified FTIR system made of a spectrometer equipped with two optical guidelines and an external detector. Real‐time measurements are reported and discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 998–1008, 2003     

Morphology of polypropylene films treated in CO2 plasma

One of the most important claims for the plasma technique as a surface treatment is that it modifies only a few atomic layers of materials. However, with polymers, this assumption must be carefully verified to keep the bulk mechanical properties constant. Besides the oxidation of the film, with specific plasma conditions such as high power and duration, the polypropylene film structure is also modified in the bulk through vacuum ultraviolet absorption and thermal relaxation. This change is associated with smectic- and amorphous-phase transformation into an α-monoclinic phase, with a rapid rate for the smectic transformation and a slower rate for the amorphous transformation. At the same time, the crystallite size increases, and the polypropylene film texture is planar and moderated (1.7 mrd at the maximum of the distribution, with a discharge power of 100 W and a treatment duration of 10 min). © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2007–2013, 2004     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

Transport properties of organic vapors in nanocomposites of isotactic polypropylene

Isotactic polypropylene nanocomposites were obtained by the melt blending of polypropylene‐graft‐maleic anhydride and organophilic layered silicate (OLS) consisting of synthetic fluorohectorite modified by cation exchange with protonated octadecylamine. The composition of the inorganic clay was varied between 2.5 and 10 wt %, and films of the composites were obtained via hot‐press molding. X‐ray analysis showed that nanocomposites in which silicate layers were either delaminated or ordered as in an intercalated structure were obtained. The elastic modulus of the samples was higher than that of the pure polymer over a wide temperature range and increased with increasing inorganic content. The transport properties, sorption and diffusion, were measured for two organic vapors, dichloromethane and n‐pentane. For both vapors, the sorption was not very different from that of the pure polymer, whereas the zero‐concentration diffusion parameter strongly decreased with increasing OLS content. Therefore, the permeability, that is, the product of sorption and diffusion, decreased for both vapors as a result of the decreased value of the diffusion parameter. The decrease was higher for the less interacting n‐pentane. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1798–1805, 2003     

Melting behavior in blends of isotactic polypropylene and a liquid crystalline polymer

The influence of low contents of a liquid crystalline polymer on the crystallization and melting behavior of isotactic polypropylene (iPP) was investigated using electron and optical microscopy, differential scanning calorimetry, and X-ray diffraction. In pure iPP, the α modification was found, whereas for iPP/Vectra blends at Vectra concentration <5%, both α and β forms were observed. The amount of β phase varied from 0.23 to 0.16. Optical microscopy showed that Vectra was able to nucleate both α and β forms. Non-isothermal crystallization produces a material with a strong tendency for recrystallization of the α and β forms (αα′ and ββ′ recrystallization) leading to double endotherms for both crystalline forms in DSC thermograms. Melting thermograms after isothermal crystallization at low temperatures showed a similar behavior. At values of T_c > 119 °C for the α form and T_c > 125 °C for the β form, only one melting endotherm was observed because enough perfect crystals, not susceptible to recrystallization, were obtained. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1949–1959, 2004     

Exclusion effect of carbon dioxide on the crystallization of polypropylene

We investigated the crystallization growth of isotactic polypropylene under carbon dioxide (CO₂) at various CO₂ pressures and temperatures by in situ observation with a digital high‐fidelity microscope and a specially designed high‐pressure visualized cell. The fibrils within the spherulite were distorted and branched by crystallization under CO₂ at pressures higher than 2 MPa, and this suggested the exclusion of CO₂ from the growth front of the fibrils. The spherulite growth rate (G) at 140 °C increased with the CO₂ pressure, attained a maximum value around 0.3 MPa, and then decreased. Above 6 MPa, it became slower than that under air at the ambient pressure. An analysis of the crystallization kinetics by the Hoffman–Lauritzen theory revealed that the pressure dependence of G could be ascribed to the change in the transportation rate of crystallizable molecules (β_g) with pressure; that is, β_g increased and then decreased with pressure. The increase in β_g at a low pressure was caused by the plasticizing effect of CO₂, whereas the decrease in β_g at a high pressure was due to the exclusion of CO₂ from the crystal growth front. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1565–1572, 2004     

Effect of a sorbitol nucleating agent on fractionated crystallization of polypropylene droplets

The effect of a sorbitol nucleating agent on crystallization of polypropylene (PP) in droplets was studied. Layer‐multiplying coextrusion was used to fabricate assemblies of 257 layers, in which PP nanolayers alternated with thicker polystyrene (PS) layers. The concentration of a commercial nucleating agent, Millad 3988 (MD) in the layers was varied up to 2 wt %. When the assembly was heated into the melt, interfacial driven breakup of the 12 nm PP layers produced a dispersion of submicron PP particles in a PS matrix. Analysis of optical microscope images and atomic force microscope images indicated that the particle size was not affected by the presence of MD. The crystallization behavior of the particle dispersion was characterized by thermal analysis. In the absence of a nucleating agent, the submicron particles crystallized almost exclusively by homogeneous nucleation at about 40 °C. Addition of a nucleating agent to the PP layers offered a unique opportunity to study the nature of heterogeneous nucleation. Nucleation by MD resulted in fractionated crystallization of the submicron PP particles. The concentration dependence of the multiple crystallization exotherms was interpreted in terms of the binary polypropylene‐sorbitol phase diagram. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1788–1797, 2007     

Effect of nanoscale diamondoids on the thermomechanical and morphological behaviors of polypropylene and polycarbonate

Nanoscale MolecularDiamond products (various diamondoid materials), obtained from petrochemical feedstocks, have been investigated as additives for polypropylene and polycarbonate. Three of the homologues of this family (diamantane, triamantane, and the [121]tetramantane isomer) have marginal effects on the thermal and mechanical properties of nonpolar/semicrystalline polypropylene. Mixtures of methylated tetramantane nanofillers also increase the stress–strain behavior of polypropylene composites without significantly impacting their glass transition temperatures. The addition of the selected diamondoids to amorphous/moderately polar polycarbonate increases the polymer tensile modulus significantly with marginal increases in the yield stress. The effects of the selected diamondoids on the thermal stability, crystallinity, and optical properties of polypropylene and polycarbonate are also reported. The results for the mechanical properties show that the selected diamondoids behave as plasticizers in polypropylene, whereas in polycarbonate, they act as antiplasticizers without adversely affecting the optical clarity. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1077–1089, 2007     

The discovery of isotactic polypropylene and its impact on pure and applied science

This article recalls some aspects of the fascinating history of the discovery by Giulio Natta and his research group of the stereoselective polymerization of propylene and the understanding of the relationships between structure and properties of semicrystalline polymers. The impact of the discovery of isotactic polypropylene and stereoregular polymers on pure and applied science is briefly outlined. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 391–395, 2004     

Structural and morphological studies on the deformation behavior of polypropylene/multi‐walled carbon nanotubes nanocomposites prepared through ultrasound‐assisted melt extrusion process

Structural and morphological behavior under stress–strain of polypropylene/multi‐walled carbon nanotubes (PP/MWCNTs) nanocomposites prepared through ultrasound‐assisted melt extrusion process was studied by means of optical microscopy, scanning electron microscopy, transmission electron microscopy, Raman spectroscopy, small angle X‐ray scattering (SAXS), and wide angle X‐ray scattering (WAXS). A high ductile behavior was observed in the PP/MWCNT nanocomposites with low concentration of MWCNTs. This was related to an energy‐dissipating mechanism, achieved by the formation of an ordered PP‐CNTs interphase zone and crystal oriented structure in the undeformed samples. Different strain‐induced‐phase transformations were observed by ex situ SAXS/WAXS, characterizing the different stages of structure development during the deformation of PP and PP/MWCNTs nanocomposites. The high concentration of CNTs reduced the strain behavior of PP due to the agglomeration of nanoparticles. A structural pathway relating the deformation‐induced phase transitions and the dissipation energy mechanism in the PP/MWCNTs nanocomposites at low concentration of nanoparticles was proposed. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 475–491     

Influence of the graphite type on the synthesis of polypropylene/graphene nanocomposites

In this work, the synthesis of polypropylene (PP)/graphene nanosheet (GNS) nanocomposites by in situ polymerization using metallocene catalysts was studied. Initial reactions were performed using rac‐Et(Ind)₂ZrCl₂ and rac‐Me₂Si(Ind)₂ZrCl₂ catalysts to select the best one to obtain good molecular weight, thermal properties, and tacticity. Subsequently, PP nanocomposites with different loadings of GNS were obtained. GNS from two different sources [Graphite Nacional (GN) and Graphite Aldrich (GA)] have been used, and the differences between the obtained nanocomposites were evaluated. The GNS and nanocomposites were studied by scanning electronic microcopy, transmission electronic microcopy, and X‐ray diffraction. They showed that the GN nanosheets had lower crystal size and diameter than the GA nanosheets and dispersed better in the PP matrix. Differential scanning calorimetry analyses of both types of nanocomposites showed an increase in the crystallization temperature with increasing graphite loading. The polymeric materials were also characterized by GPC, thermogravimetric analysis, and ¹³C NMR. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Thermal properties and influence of orientation on crystalline morphologies in stereoblock polypropylene and related elastomers

Atomic force microscopy (AFM), small angle X‐ray scattering (SAXS), temperature modulated differential scanning calorimetry (TMDSC), variable heating rate DSC, an independent rapid heating rate method for melting points, and cyclic mechanical testing were used to study semicrystalline thermoplastic elastomeric polypropylenes (ELPPs) and related semicrystalline polyolefins including ethylene copolymers. Low crystallinity (ca., 9 and 15%) ELPP samples were studied by AFM in the nonoriented and melt‐oriented states. AFM images taken as a function of time after quenching of a melt‐drawn and highly nucleated film resolved details of secondary crystallization involving lateral growth on the ordered row‐nucleated structures. For nonoriented films, isothermal melt crystallization at high temperatures (110 °C) led to similar features for the two ELPPs. The dominant crystalline morphology studied by AFM consisted of small (several nm in width) granular crystallites organized into immature but large spherulites spanning tens of microns. A striking cross‐hatch morphology was detected in regions of the surface in 110 °C crystallized samples, which is contrasted with melt‐drawn films where row nucleated structures dominated the morphology in the film under no external stress. AFM was also used to monitor the morphological changes that occurred as the films were stretched at 25 °C. Break‐down of lamellae was observed, resulting in oriented narrow fibrils. Cyclic stress‐strain curves showed the expected result where lower crystallinity ELPPs had higher recoverable levels of set after both 100 and 500% elongation. TMDSC was used to resolve the broad melting and recrystallization regions in these low to medium crystallinity ELPP systems, and to contrast the results with ethylene copolymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Effect of the initial maleic anhydride content on the grafting of maleic anhydride onto isotactic polypropylene

A series of ¹³C‐enriched maleic anhydride grafted isotactic polypropylene samples were prepared in solution at 170 °C by changes in the initial maleic anhydride content. The NMR spectra of the samples showed that the signals of the maleic anhydride attached to the tertiary carbons of the isotactic polypropylene chains increased considerably with increasing maleic anhydride content, whereas the signals of the maleic anhydride on the radical chain ends (with a single bond) arising from β scission did not. On the other hand, the signals of the maleic anhydride on the radical chain ends with double bonds increased markedly with increasing maleic anhydride content, and this suggested that β scission could occur extensively after maleic anhydride was attached to the tertiary carbons. As a result, the molecular weight of the grafted polypropylene decreased significantly with increasing maleic anhydride content in this study. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5529–5534, 2005     

Prediction of yield and long‐term failure of oriented polypropylene: Kinetics and anisotropy

The time‐dependent yield and failure behavior of off‐axis loaded uniaxially oriented polypropylene tape is investigated. The yield and failure behavior is described with an anisotropic viscoplastic model. A viscoplastic flow rule is used with an equivalent stress, based on Hill's anisotropic yield criterion, and the Eyring flow theory combined with a critical equivalent strain definition. This model is based on factorization of the rate and draw ratio dependence and is capable of quantitatively predicting the rate, angle and draw ratio dependence of the yield stress as well as time‐to‐failure in various off‐axis tensile loading conditions characterized solely from the transverse direction. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2026–2035, 2009     

NMR spectroscopy and free volume analysis of the effects of copolymer composition on the swelling kinetics and chain dynamics of highly crosslinked copolymers of acrylic acid with PEG‐containing multiacrylates

Novel ionizable polymer networks were prepared from oligo(ethylene glycol) (OEG) multiacrylates and acrylic acid (AA), employing bulk radical photopolymerization techniques. The properties of these materials exhibited a complex dependence on the network structure and composition. Penetrant sorption experiments demonstrated that the crosslinked structure of the copolymers depended very strongly on the AA content as well as the number of ethylene glycol groups. The impact of varying the AA content and the oligo(ethylene glycol) chain length on the polymer chain dynamics was examined using diffusion and ¹³C NMR relaxation studies. The penetrant uptake studies indicated a coupling of Fickian and relaxation‐driven contributions to the swelling behavior. The effect of increasing the AA content on the characteristic chain relaxation time was reversed as the oligo(ethylene glycol) chain length was varied, indicating that chain relaxation is controlled by structural considerations, for shorter oligo(ethylene glycol) chains, and by compositional considerations, for longer oligo(ethylene glycol) chains. Measured compositional effects on solid state ¹³C NMR relaxation times supported these conclusions. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1953–1968, 1999     

Melt‐extensional properties and orientation behaviors of polypropylene‐layered silicate nanocomposites

Polypropylene‐layered silicate nanocomposites consisting of three components—pure polypropylene, maleated polypropylene, and organically modified silicate—were prepared by the melt‐intercalation method to investigate melt‐extensional properties such as melt strength, neck‐in test, and orientation behavior. The nanocomposites showed an enhanced tensile modulus, enhanced storage modulus, much enhanced melt tension, and reduced neck‐in during the melt processing as compared with neat polymer. The uniaxial drawing induced the silicate surface to align parallel to the sheet surface. The c and a* axes of the polypropylene crystals were bimodally oriented to the flow direction, and the b axes were oriented to the thickness direction. The bimodal orientation of the polypropylene crystal was enhanced with the concentration of silicates. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 158–167, 2005