Combined effects of clay modifications and compatibilizers on the formation and physical properties of melt‐mixed polypropylene/clay nanocomposites

The melt mixing technique was used to prepare various polypropylene (PP)‐based (nano)composites. Two commercial organoclays (denoted 20A and 30B) served as the fillers for the PP matrix, and two different maleated (so‐called) compatibilizers (denoted PP‐MA and SMA) were employed as the third component. The results from X‐ray diffraction (XRD) and transmission electron microscope (TEM) experiments revealed that 190 °C was an adequate temperature for preparing the nanocomposites. Nanocomposites were achieved only if specific pairs of organoclay and compatibilizer were simultaneously incorporated in the PP matrix. For example, PP/20A(5 wt %)/PP‐MA(10 wt %) and PP/30B(5 wt %)/SMA(5 wt %) composites exhibited nanoscaled dispersion of 20A or 30B in the PP matrix. Differential scanning calorimetry (DSC) results indicated that the organoclays served as nucleation agents for the PP matrix. Generally, their nucleation effectiveness increased with the addition of compatibilizers. The thermal stability enhancement of PP after adding 20A was confirmed with thermogravimetric analysis (TGA). The enhancement became more evident as a suitable compatibilizer was further added. However, for the 30B‐included composites, thermal stability enhancement was not evident. The dynamic mechanical properties (i.e., storage modulus and loss modulus) of PP increased as the nanocomposites were formed; the properties increment corresponded to the organoclay dispersion status in the matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4139–4150, 2004     

Mechanical hysteresis,interface and filler–filler structural breakdowns in ethylene vinyl acetate organoclay composites internally lubricated via radiolytically degraded PTFE microparticles

Inclusion of two or more distinct fillers (hybrid fillers) in a matrix is envisaged to entail synergetic advantages. This study reports synthesis and property evaluation of a novel hybrid filler‐based polymer composite containing two types of fillers with distinct attributes namely mechanical reinforcement and internal lubrication. Poly(tetrafluoroethylene) micro‐particles (PTFEMP) were synthesized via radiolytic‐mechanical degradation and used as an internal lubricant for organoclay (OC) reinforced ethylene vinyl acetate (EVA) matrix. Mechanical hysteresis, nonlinear and linear small amplitude oscillatory shear rheology, morphology, small angle X‐ray scattering (SAXS), dynamic coefficient of friction (DCoF), surface wetting and thermoxidative stability of binary and ternary composites were investigated. In EVA/OC composites, PTFEMP acted as an internal lubricant and reduced DCoF in a volume fraction‐dependent fashion. OC and PTFEMP both increased the mechanical hysteresis of EVA; though the magnitude of hysteresis was much less in PTFEMP. Intriguingly, PTFEMP reduced mechanical hysteresis of EVA/OC composites that is work done during loading and unloading stress–strain cycles was considerably reduced with the inclusion of PTFEMP in EVA/OC composites. SAXS results revealed mass fractals and the presence of an interfacial layer in EVA/OC composites but not in EVA/PTFEMP composites. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 509–519     

Photo‐Oxidation of sPP/Organoclay Nanocomposites

Photo‐oxidation of syndiotactic polypropylene–sPP/organoclay nanocomposites was performed. Nanocomposites were prepared in situ by melt compounding of sPP, compatibilizer (iPP grafted with maleic anhydride–iPP‐g‐MAN) and organoclay filler ME C18 (modified with octadecyl ammonium chains in intergaleries of layered silicate, of which silicate layers (about 1 nm thin) were exfoliated). The influence of ME C18 nanoparticles alone (in content region 1 to 15 wt%) and together with compatibilizer iPP‐g‐MAN on the photostability of the sPP nanocomposite was studied. It was found that the silicate ME C18 nanoparticles alone catalyze the photooxidation and shorten the induction period of photo‐oxidation to one fourth (at the content of 5 wt% of ME C18) in comparison with unfilled sPP) and the presence of compatibilizer supports the photo‐oxidation of sPP nanocomposite. The ME C18 nanoparticles decrease the efficiency of UV stabilizers. The rate of photo‐oxidation of sPP/clay nanocomposite after the induction period is significantly higher than unfilled sPP. The mechanism of photo‐oxidation is discussed.     

Structural and morphological studies on the deformation behavior of polypropylene/multi‐walled carbon nanotubes nanocomposites prepared through ultrasound‐assisted melt extrusion process

Structural and morphological behavior under stress–strain of polypropylene/multi‐walled carbon nanotubes (PP/MWCNTs) nanocomposites prepared through ultrasound‐assisted melt extrusion process was studied by means of optical microscopy, scanning electron microscopy, transmission electron microscopy, Raman spectroscopy, small angle X‐ray scattering (SAXS), and wide angle X‐ray scattering (WAXS). A high ductile behavior was observed in the PP/MWCNT nanocomposites with low concentration of MWCNTs. This was related to an energy‐dissipating mechanism, achieved by the formation of an ordered PP‐CNTs interphase zone and crystal oriented structure in the undeformed samples. Different strain‐induced‐phase transformations were observed by ex situ SAXS/WAXS, characterizing the different stages of structure development during the deformation of PP and PP/MWCNTs nanocomposites. The high concentration of CNTs reduced the strain behavior of PP due to the agglomeration of nanoparticles. A structural pathway relating the deformation‐induced phase transitions and the dissipation energy mechanism in the PP/MWCNTs nanocomposites at low concentration of nanoparticles was proposed. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 475–491     

Atomic force microscopy study on blend morphology and clay dispersion in polyamide‐6/polypropylene/organoclay systems

The phase structure and clay dispersion in polyamide‐6(PA6)/polypropylene(PP)/organoclay (70/30/4) systems with and without an additional 5 parts of maleated polypropylene (MAH‐g‐PP) as a compatibilizer were studied with atomic force microscopy (AFM). AFM scans were taken from the polished surface of specimens that were chemically and physically etched with formic acid and argon ion bombardment, respectively. The latter technique proved to be very sensitive to the blend morphology, as PP was far more resistant to ion bombardment than PA6. In the absence of the MAH‐g‐PP compatibilizer, the organoclay is located in the PA6 phase; this finding is in line with transmission electron microscopic results. Further, the PP is coarsely dispersed in PA6 and the adhesion between PA6 and PP is poor. The addition of MAH‐g‐PP resulted in a markedly finer PP dispersion and good interfacial bonding between PA6 and PP. In this blend, the organoclay was likely dispersed in the PA6‐grafted PP phase. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43:1198–1204, 2005     

Polypropylene/layered double hydroxide nanocomposites: Synergistic effect of designed filler modification and compatibilizing agent on the morphology,thermal, and mechanical properties

This work addresses the optimization of the morphology, thermal, and mechanical properties of polypropylene/layered double hydroxide (LDH) nanocomposites. For this, the nanofillers were modified by a calcination rehydration process using two surfactants, sodium dodecylsulfate (SDS) and sodium dodecylbenzenesulfonate, respectively. The nanofillers were characterized at each step of the modification process by thermal gravimetry, X‐ray diffraction, and Infra red spectroscopy. Furthermore, the impact of anionic modifiers on the filler surface energy and on the interactions toward water was analyzed. Polypropylene (PP)/LDH nanocomposites were then prepared by a melt intercalation process and a high molar mass maleic anhydride functionalized polypropylene (PPgMA) was introduced as a compatibilizer. The dispersion of LDH in the PP matrix was characterized and the thermal and mechanical properties of the corresponding nanocomposites were determined and discussed as a function of the filler modification, of the nanocomposite morphology, and of the filler/matrix interfacial properties. The nanocomposites prepared from SDS modified LDH and PPgMA exhibited superior properties thanks to an optimized filler dispersion state and improved interfacial interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 782–794     

Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite

Novel nanocomposites based on the biodegradable polymer poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBHx) and layered fillers, specifically layered silicate (clay25A) and expanded graphite (EG), were prepared by melt intercalation. The dispersion of the fillers in the PHBHx was characterized by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The effects of the fillers on the polymer structure, thermal stability and mechanical properties of the nanocomposites were also studied, by differential scanning calorimetry, thermogravimetric analysis, and strain‐stress measurements in elongation, respectively. The WAXD and TEM results showed that the clay25A and EG was exfoliated into well‐dispersed sheets in the polymer matrix, especially when the filler concentration were relatively low. This gave rise to considerable improvements in Young's modulus, and resulted in increases in the thermal degradation. It should be possible to convert the EG dispersions obtained thus far to ones yielding filler‐filler networks that show electrical conductivity.     

Influence of organic modifiers on morphology and crystallization of poly(ϵ‐caprolactone)/synthetic clay intercalated nanocomposites

ε‐caprolactone was polymerized in the presence of neat montmorillonite or organomontmorillonites to obtain a variety of poly(ε‐caprolactone) (PCL)‐based systems loaded with 10 wt % of the silicates. The materials were thoroughly investigated by different X‐ray scattering techniques to determine factors affecting structure of the systems. For one of the nanocomposites it was found that varying the temperature in the range corresponding to crystallization of PCL causes reversible changes in the interlayer distance of the organoclay. Extensive experimental and literature studies on this phenomenon provided clues indicating that this effect might be a result of two‐dimensional ordering of PCL chains inside the galleries of the silicate. Small angle X‐ray scattering and wide angle X‐ray scattering investigation of filaments oriented above melting point of PCL revealed that polymer lamellae were oriented perpendicularly to particles of unmodified silicate, while in PCL/organoclay systems they were found parallel to clay tactoids. Calorimetric and microscopic studies shown that clay particles are effective nucleating agents. In the nanocomposites, PCL crystallized 20‐fold faster than in the neat polymer. The crystallization rate in nanocomposites was also significantly higher than in microcomposite. Further research provided an insight how the presence of the filler affects crystalline fraction and spherulitic structure of the polymer matrix in the investigated systems. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2350–2367, 2007     

Nanocomposites by melt intercalation based on polycaprolactone and organoclay

Nanocomposites based on biodegradable polycaprolactone (PCL) and organically modified layered silicates (organoclay) were prepared by melt mixing. Their structures and properties were characterized by wide‐angle X‐ray diffraction, thermal analysis, and rheological measurements. The exfoliation of the organoclay was achieved via a melt mixing process in an internal mixer and showed a dependence on the type of organic modifier, the organoclay contents, and the processing temperature. The addition of the organoclay to PCL increased the crystallization temperature of PCL, but a high content of the organoclay could show an inverse effect. The PCL/organoclay nanocomposites showed a significant enhancement in their mechanical properties and thermal stability due to the exfoliation of the organoclay. The nanocomposites showed a much higher complex viscosity than the neat PCL and significant shear‐thinning behavior in the low frequency range. The shear storage modulus and loss modulus of the nanocomposites also exhibited less frequency dependence than the pure PCL in the low frequency range, and this was caused by the strong interactions between the organoclay layers and PCL molecules and by the good dispersion of exfoliated organoclay platelets in the PCL. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 670–678, 2003     

Mechanical properties of clay–polyimide (BTDA–ODA) nanocomposites via ODA‐modified organoclay

Clay–polyimide [3,3′, 4,4′‐benzophenone tetracarboxylic dianhydride–4,4′‐oxydianiline (BTDA–ODA)] nanocomposites were synthesized from ODA‐modified montmorillonite (organoclay) and poly(amic acid). The layered silicates of organoclay were intercalated by polyimide (BTDA–ODA), as confirmed by X‐ray diffraction and by transmission electron microscopy, and the tensile mechanical properties of the nanocomposites were measured. It was found that the modulus and the maximum stress of these organoclay/BTDA–ODA nanocomposites were much higher than those of pure BTDA–ODA: a twofold increase in the modulus and a one‐half‐fold increase in the maximum stress in the case of 7/93 organoclay–BTDA‐ODA. In addition, the elongation‐for‐break of organoclay/BTDA–ODA nanocomposites is even slightly higher than that of pure BTDA–ODA, which is a sharp contrast to that of conventional inorganics‐filled polymer composites. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2873–2878, 2000     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Study of layered silicate clays as synergistic nucleating agent for polypropylene

Effect of very small quantities of organically modified layered silicate clay on the nucleation of polypropylene (PP), as an additive at ppm levels dosage was investigated, in combination with two of the most commercially exploited organic nucleating agents, one of which is a cyclic aromatic phosphinate salt and the other is bis(3,4‐dimethylbenzylidene) sorbitol, each representing a separate class of nucleating molecules by itself. Substitution of a considerable fraction of either of these organic nucleating agents with organically modified inorganic nanoclay was seen to result in a unique synergy between the two in nucleating PP. Polarized light microscopy studies of these synergistic formulations with organoclay to nucleating agent ratios of 1:1 and 1:3 totaling 0.2 weight percent in PP showed significant reduction in spherulite size from that of non‐nucleated PP, and compared with the samples containing exclusive organic nucleating agent at similar loading. Differential scanning calorimetric studies provided evidence and insight into such synergistic behavior. Crystallization and supercooling temperatures for the synergistic formulations were comparable for those formulations containing only organic nucleating agents, indicating comparable nucleation efficiency, whereas organoclay alone, although showing some extent of nucleation, was clearly poorer in efficiency. Wide and small angle X‐ray scattering studies further explained these observations. An increase in the gamma polytype fraction was seen in samples that contained both organoclay and nucleating agent, pointing to the role of organoclay as a gamma nucleator. Organoclay was found to be completely exfoliated in these synergistic formulations and was seen as well‐dispersed, single platelets in the PP matrix. A hybrid network consisting of exfoliated organoclay platelets and organic nucleating agent molecules was proposed, which is more stable and stiffer than the network formed by nucleating agent alone. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1786–1794, 2010     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

Preparation and characterization of multiwalled carbon nanotube dispersions in polypropylene: Melt mixing versus solid‐state shear pulverization

Dispersions of multiwalled carbon nanotubes (MWNT) in polypropylene (PP) were prepared via conventional melt batch mixing and solid‐state shear pulverization. The properties and structure of each system were assessed via linear viscoelasticity, electrical conductivity, PP crystallization kinetics, dynamic mechanical analysis, scanning electron microscopy, and small angle X‐ray scattering. Increasing either the duration or the intensity of melt mixing leads to higher degrees of dispersion of MWNT in PP, although at the cost of substantial melt degradation of PP for long mixing times. Samples prepared by pulverization exhibit faster crystallization kinetics and higher mechanical stiffness than the melt blended samples, but in contrast show no measurable low frequency elastic plateau in melt rheology, and lower electrical conductivity than melt‐mixed samples. X‐ray scattering demonstrates that neither sample has uniform dispersion down to the single MWNT level. The results illustrate that subtle differences in the size and distribution of nanotube clusters lead to differences in the nanotube networks with strong impact on bulk properties. The results also highlight distinctions between conductive networks and load transfer networks and demonstrate that a complete and comparative picture of dispersion cannot be determined by simple indirect property measurements. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1426–1436, 2009     

A new thermoplastic vulcanizate (TPV)/organoclay nanocomposite: Preparation,characterization, and properties

The preparation, characterization, and properties of the new thermoplastic vulcanizate (TPV)/organoclay nanocomposites are reported in this article. The nanocomposites were prepared by the melt intercalation method. The organoclay was first treated with glycidyl methacrylate, which acts as a swelling agent for organoclays, as well as a grafting agent for TPV (in the presence of dicumyl peroxide) during the melt mixing. The nanocomposite was intercalated, as evidenced by X‐ray diffraction. The tensile modulus of the 5% TPV/organoclay nanocomposite was higher than that of the 20% talc‐filled microcomposite. The storage modulus of the nanocomposite was higher than that of the pristine TPV. The most important observation is obtained from dynamic mechanical analysis, which reveals that the glass‐transition temperature of the polypropylene phase of the nanocomposite increases (as compared to virgin TPV), whereas the ethylene–propylene–diene monomer phase remains almost the same. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2900–2908, 2004     

The effect of annealing conditions on the intercalation and exfoliation of layered silicates in polymer nanocomposites

Layered silicate nanocomposites based on polyamide 6 and polypropylene have been prepared via static annealing experiments. The evolution of clay dispersion into the polymer matrices was monitored by wide angle X‐ray diffraction analysis and transmission electron microscopy. The results have evidenced that the polymer diffusion inside the organoclay galleries is spontaneous and have elucidated the mechanism of nanostructured system formation under static conditions. Indeed, the exfoliation mechanism turned to be a two‐step process consisting of polymer intercalation into the clay galleries and progressive layer delamination. Both steps have turned out to depend on thermodynamic and kinetic parameters. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Online wide‐angle X‐ray diffraction/small‐angle X‐ray scattering measurements for the CO2‐laser‐heated drawing of poly(ethylene terephthalate) fiber

Fiber‐structure‐development in the poly(ethylene terephthalate) fiber drawing process was investigated with online measurements of wide‐angle and small‐angle X‐ray scattering with both a high‐luminance X‐ray source and a CO₂‐laser‐heated drawing system. The intensity profile of the transmitted X‐ray confirmed the location of the neck‐drawing point. The diffraction images had a time resolution of several milliseconds, and this still left much room for improvement. Crystal diffraction appeared in the wide‐angle X‐ray images almost instantaneously about 20 ms after necking, whereas a four‐point small‐angle X‐ray scattering pattern appeared immediately after necking. With the elapse of time after necking, the four‐point scattering pattern changed into a meridional two‐point shape. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1090–1099, 2005     

Integrated mechanism for the morphological structure development in HDPE melt‐blown and machine‐direction‐oriented films

The morphologies of a series of blown films and machine‐direction‐oriented (MDO) films, all produced from high density polyethylene, were characterized. In the blown film process, the crystalline morphology develops while the melt is under extensional stress. In the MDO process, drawing takes place in the solid state and deforms the crystalline morphology of the starting film. The films were characterized by wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering (SAXS) and atomic force microscopy to determine the lamellar morphology. The effect of the type of deformation on the lamellar morphology was studied and relationships were developed between the lamellar and polymer chain morphology using SAXS and WAXS. Blown and MDO films were found to have very different morphologies. However, an integrated mechanism was developed linking the sequential events in the deformation and morphology development in blown and MDO films. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1834–1844, 2007     

Morphological and mechanical properties of carbon nanotube/polymer composites via melt compounding

The mechanical properties and morphology of multiwall carbon nanotube (MWNT)/polypropylene (PP) nanocomposites were studied as a function of nanotube orientation and concentration. Through melt mixing followed by melt drawing, using a twin screw mini‐extruder with a specially designed winding apparatus, the dispersion and orientation of MWNTs was optimized in PP. Tensile tests showed a 32% increase in toughness for a 0.25 wt % MWNT in PP (over pure PP). Moreover, modulus increased by 138% with 0.25 wt % MWNTs. Transmission electron microscopy and scanning electron microscopy demonstrated qualitative nanotube dispersion and orientation. Wide angle X‐ray diffraction was used to study crystal morphology and orientation by calculating the Herman's orientation factor for the composites as function of nanotube loading and orientation. The addition of nanotubes to oriented samples causes the crystalline morphology to shift from α and mesophase to only α phase. Furthermore, the addition of nanotubes (without orientation) was found to cause isotropization of the PP crystal, and drawing was shown to improve crystal orientation through the orientation factor. In addition, differential scanning caloriometry qualitatively revealed little change in overall crystallinity. In conclusion, this work has shown that melt mixing coupled with melt drawing has yielded MWNT/PP composites with a unique combination of strength and toughness suitable for advanced fiber applications, such as smart fibers and high‐performance fabrics. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 864–878, 2006     

Morphology and Linear Viscoelasticity of Poly[ethylene‐co‐(1‐octene)]/Layered Silicate Nanocomposites

Poly[ethylene‐co‐(1‐octene)] nanocomposites with different microstructures were prepared with two kinds of organoclay by melt intercalation. X‐ray diffraction and transmission electron microscopy were used to characterize the morphology of the composites. Linear storage moduli of the composites in the melt state were found to increase greatly with increasing the extent of dispersion of silicate layers and showed an obvious sensitivity to the morphologies of the composites.