Reactive surfactants in heterophase polymerization: Colloidal properties,film‐water absorption,and surfactant exudation

In this article the results obtained with latexes prepared by emulsion polymerization with a conventional surfactant and a polymerizable surfactant (surfmer) are presented. For this study, well‐defined styrene‐butylacrylate latexes with a conventional nonreactive surfactant (sodium dodecyl sulfate) and a maleate diester surfmer, of which films can be easily cast, were used. The latex with the surfmer was prepared following a surfmer addition strategy to maximize the amount of surfmer bound to the particle surface, and not buried in the particle interior. The latex properties in terms of mechanical stability, film‐water absorption, and film‐surfactant exudation were assessed and compared. The mechanical stability and water‐absorption properties of the latex prepared with surfmer were better than those of the latex with sodium dodecyl sulfate. Additionally, by using a surfmer the surfactant migration to the film‐substrate and film‐air interfaces can be inhibited. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2994–3000, 2002     

Comparative study of classical surfactants and polymerizable surfactants (surfmers) in the reversible addition–fragmentation chain transfer mediated miniemulsion polymerization of styrene and methyl methacrylate

Cationic and anionic amphiphilic monomers (surfmers) were synthesized and used to stabilize particles in miniemulsion polymerization. A comparative study of classical cationic and anionic surfactants and the two surfmers was conducted with respect to the reaction rates and molecular weight distributions of the formed polymers. The reversible addition–fragmentation chain transfer process was used in the miniemulsion polymerization reactions to control the molecular weight distribution. The reaction rates of the surfmer‐stabilized miniemulsion polymerization of styrene and methyl methacrylate were similar (in most cases) to those of the classical‐surfactant‐stabilized miniemulsion polymerizations. The final particle sizes were also similar for polystyrene latexes stabilized by the surfmers and classical surfactants. However, poly(methyl methacrylate) latexes stabilized by the surfmers had larger particle sizes than latexes stabilized by classical surfactants. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 427–442, 2006     

Polymerization of high‐solids‐content acrylic latexes using a nonionic polymerizable surfactant

Stable high‐solids‐content methyl methacrylate/butylacrylate latexes with small particle sizes (in the range of 150–180 nm) were obtained with a nonionic polymerizable surfactant (surfmer). Three percent of surfmer with respect to monomer was proven to be enough for the stabilization of the latexes. The influence of different operational variables on the stabilization of the final latex was analyzed, and the conditions needed to obtain coagulum‐free latex were assessed. The inorganic potassium persulfate/sodium metabisulfite initiator system provided better stability than the organic tert‐butyl hydroperoxide/ascorbic acid as a result of the end groups. In addition, the feeding of acrylic acid during the second half of the polymerization improved the stability of the final latex. The reduction of the feeding time was effective in the stabilization. Proof of the surfmer incorporation into the particles is presented. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1552–1559, 2002     

Acetal‐functionalized polymer particles useful for immunoassays. II. Surface and colloidal characterization

Monodisperse polymer colloids with dimethyl and diethyl acetal functionalities were synthesized by a two‐step emulsion polymerization process. The first step consisted of a batch emulsion homopolymerization of styrene (St). The dimethyl and diethyl acetal functionalities were obtained by batch emulsion terpolymerization of St, methacrylic acid (MAA), and methacrylamidoacetaldehyde dimethyl acetal (MAAMA) or methacrylamidoacetaldehyde diethyl acetal (MAADA) in the second step, onto the previously formed polystyrene latex particles. The latexes were characterized by TEM and conductimetric titration, in order to obtain the particle size distribution and the amount of carboxyl and acetal groups on the surface, respectively. The chemical stability of the functionalized surface groups during the storage time was analyzed. The hydrophilic character of the surface of the polymer particles was determined by means of nonionic emulsifier titration. The colloidal stability of the synthesized latexes was studied by measuring the critical coagulation concentration (CCC) against KBr electrolyte, and the existence of a hairy layer on the surface of the latex particles was analyzed by measuring the hydrodynamic particle diameter at several electrolyte concentrations. The surface functionalized groups remained stable for 2 years. The relative hydrophilic character and the colloidal stability were affected by the pH of the medium. On the other hand, the higher the surface charge, the larger the thickness of the hairy layer. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 501–511, 1999     

Reactive surfactants in heterophase polymerization. VIII. Emulsion polymerization of alkyl sulfopropyl maleate polymerizable surfactants (surfmers) with styrene

The copolymerization of styrene with two polymerizable surfactants (surfmers) based on maleic acid (dodecyl sodium sulfopropyl maleate and tetradecyl sodium sulfopropyl maleate) was studied in batch emulsion polymerizations. The surfmer conversion was obtained by serum replacement with water and subsequent analysis of the recovered, unreacted surfmers with two-phase titration. It was found that both surfmers copolymerized well with styrene and their partial conversion was higher than that of styrene. These results are contradictory to what was found before in the literature using ultrafiltration with methanol, and the differences are explained on the basis of oligomer formation: The oligomers formed are detected if the latices are washed with methanol. It was found that at the end of the polymerization (almost complete conversion of both styrene and surfmer) only 45% of the surfmer groups were present on the particle surface, which is in agreement with a high conversion of the surfmer at the beginning of the reaction. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2561–2568, 1997     

Modeling emulsion polymerization stabilized by polymerizable surfactants

A mathematical model for seeded emulsion polymerization stabilized with polymerizable surfactants (surfmers) was developed. The model accounts for the main features of the process and provides information about surfmer conversion as well as surfmer burying inside the polymer particles. The model was validated by comparing its predictions with the experimental results for the effect of particle size, surface properties of the surfmer, and type of initiator on surfmer conversion. The effect of surfmer reactivity on surfmer incorporation to the polymer backbone is also discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 585–595, 2001     

Carboxylic‐group distribution of carboxylated acrylate copolymer latexes with their properties in the presence of acrylic acid and monobutyl itaconate

A series of carboxylated acrylate copolymer latexes were prepared via two different emulsion polymerization technologies with different carboxylic‐group distribution and morphologies. The effects of the emulsifier, the initiator, and the carboxylic monomers [acrylic acid (AA) or monobutyl itaconate (MBI)] on the total conversion of the monomers and the properties of acrylate latexes and films have been investigated. The distribution of carboxylic groups (?COOH) measured by conductometric titration shows that the concentration of surface –COOH (C_s) and embedded –COOH (C_b) both increase with the increase of the amount of carboxylic monomers. For the latexes containing AA, –COOH tends to distribute on the surface of latex particles and in the aqueous phase, whereas –COOH tends to concentrate inside the core of latex particles for the latexes containing MBI. Transmission electron microscopy demonstrates that the latex particles are regular with narrow size distribution and have significant differences in morphologies when different carboxylic monomers and polymerization technologies were used. The stability of latex is satisfactory through the results of common stability and zeta potential tests. Moreover, the water absorption and contact angle experiment tests also revealed that the water resistance of the latex films is good. Copyright © 2011 John Wiley & Sons, Ltd.     

Incorporation of a new alkenyl‐based nonionic surfmer into acrylic latexes

The mechanisms by which a new nonionic alkenyl‐based surfmer (Maxemul 5011?) was involved in acrylic emulsion polymerization were investigated. No proof of homopolymerization or of chain transfer to surfmer was obtained under the conditions studied. The effect of the initiator type, feeding time of the surfmer, particle size of the seed, and surfmer concentration, on kinetics and surfmer incorporation showed that the surfmer reacted mainly by copolymerization with the monomers in the outer shell of the polymer particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4202–4211, 2004     

Synthesis of amino‐functionalized latex particles by a multistep method

Cationic latex particles with surface amino groups were prepared by a multistep batch emulsion polymerization. In the first one or two steps, monodisperse cationic latex particles to be used as the seed were synthesized, and in the third step, two different amino‐functionalized monomers [aminoethylmethacrylate hydrochloride (AEMH) and vinylbenzylamine hydrochloride (VBAH)] were used to synthesize the final functionalized latex particles. 2,2′‐Azobisisobutyramidine dihydrochloride was used as the initiator, and different concentrations of two quaternary ammonium emulsifiers with hydrophobic chains of different lengths were examined. To characterize the final latexes yields were obtained gravimetrically, and particle size distributions and average particle diameters were determined by transmission electron microscopy and photon correlation spectroscopy. The amount of amino groups was determined by fluorimetry. The effect of the amino‐functional monomer used on the final latexes and the colloidal behavior of the system were studied. The influence of the different conditions utilized to synthesize the latexes on the colloidal stability of the particles was evaluated in terms of the Fuchs stability ratio and electrophoretic mobility. High yields of the amino‐functional monomers were obtained. Surface amino, amidine, and quaternary ammonium groups provided the cationic character. The colloidal stability behavior of the products obtained was compatible with their cationic character. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2929–2936, 2001     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

Polymeric and colloidal features of latex particles with surface amino groups obtained by semicontinuous seeded cationic emulsion polymerization*

Monodisperse latex particles with different amounts of surface amino and amidine groups were synthesized by means of a semicontinuous seeded cationic emulsion polymerization of styrene and a cationic monomer. High partial overall conversions for styrene and limited ones for the cationic monomer were achieved. A reliable method for the quantification of surface amidine and amino groups was developed. It was found that the amount of surface amidine groups provided by the cationic initiator was higher when the amount of cationic monomer added increased. The value for the partition coefficient of the cationic monomer indicated that this polymerizes with the same probability in the water phase as in the particle. The colloidal stability, in terms of critical coagulation concentration, shows that the latexes would be useful as polymeric supports in immunoassays. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3878–3886, 2005     

Facile preparation of monodisperse hollow cross‐linked chitosan microspheres

We have successfully prepared biocompatible and biodegradable hollow microspheres using carboxyl‐functionalized polystyrene particles as core template and the chitosan cross‐linked with glutaraldehyde as the shell. The monodisperse carboxyl‐functionalized polystyrene particles were made by emulsifier‐free emulsion polymerization. The structure, morphology, and constitution of the carboxyl‐functionalized polystyrene particles were characterized by FTIR, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X‐ray photoelectron spectroscopy (XPS). The structure, morphology, and formation process of the hollow cross‐linked chitosan microspheres were characterized by FTIR, SEM, and TEM. The results revealed that the latex particles were removed by exposed to solvent and the microspheres exhibited the hollow structure. This work confirmed that the hollow microspheres were accomplished by fabricating on the basis of chemical cross‐linking on the surface of the carboxyl‐functionalized polystyrene particles and then removing off the cores of particles. Moreover, with the increase of carboxyl‐functionalization degree at the surface of latexes and the increase of cross‐linking period, the thicker and firmer monodisperse hollow microspheres were obtained. In addition, a water‐soluble drug, salicylic acid, encapsulated in the microcapsules slowly released at pH 1.2. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 228–237, 2008     

Film‐formation property of vinylidene chloride‐methyl methacrylate copolymer latex. I. Effect of emulsion‐polymerization process

Changes in minimum film‐formation temperature (MFFT) during storage of latexes prepared from 91:9 wt % vinylidene chloride (VDC)‐methyl methacrylate (MMA) monomer mixture by seeded batch and seeded semicontinuous emulsion polymerization were investigated, with attention centered on polymer‐crystallization behavior during storage in the dispersed state. MFFT of latex prepared by the seeded batch process rose to 47 °C, whereas that of latex prepared by seeded semicontinuous process remained below 14 °C with storage at 20 °C for 12 weeks. Infrared absorption of latexes in the dispersed state and wide‐angle X‐ray diffraction of powder polymers obtained by lyophilization of fresh and stored latexes both indicated a much greater increase in polymer crystallinity during storage with latex prepared by the seeded batch process than with that prepared by the seeded semicontinuous process. Analysis of the copolymer composition drift calculated from reactivity ratios and ¹H NMR analysis indicated a wider sequence distribution and longer VDC sequences in polymer prepared by the seeded batch process than in polymer prepared by the seeded semicontinuous process. This explained the higher rate of crystallization during storage with latex prepared by the seeded batch process than with that prepared by the seeded semicontinuous process. Rising crystallinity during storage in the dispersed state is believed to have caused the MFFT rise. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 939–947, 2002     

Hollow‐particle latexes: Preparation and properties

Hollow‐particle latexes were prepared according to the following stages: (1) the preparation of the methyl methacrylate–methacrylic acid (MAA)–ethylene glycol dimethacrylate copolymer ( I ) latex, (2) the preparation of a shell ( II ) based on polystyrene or styrene–acrylonitrile–divinyl benzene copolymer polymerized onto copolymer ( I ) particles, and (3) the neutralization of the core ( I ) carboxyl groups with a base (NH₄OH or NaOH) at temperatures close to the glass‐transition temperature of the polymer ( II ). The neutralization resulted in the expansion of the particles and formed water‐filled hollow particles. The microspheres had an overall diameter of 460–650 nm and a hollow diameter of 300–450 nm. Rheological studies and particle size measurements by transmission electron microscopy and dynamic light scattering of the copolymer ( I ) latex indicate that the maximum particle swelling occurred at an approximately equimolar MAA/base ratio. It was found that even without the neutralization of the MAA units, a small hollow formation in the latex particles occurred during stage 2 because one volume of the copolymer ( I ) retained about 8 volume parts of water. It was also discovered that the final hollow‐particle geometry after neutralization depends on the shell copolymer thickness and type as well as on the conditions during stage 3, that is, the time, temperature, base type, and concentration. The opacifying ability of the synthesized hollow particles was investigated in latex coatings. The opacifying ability values were generally in agreement with the hollow‐particle geometry. The only exception was related to the copolymer ( I )/copolymer ( II ) ratio. The maximum hollow volume was obtained at this value equal to 1/8, whereas the highest opacifying ability was observed at 1/10. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1435–1449, 2001     

Fabrication of high‐performance,gradient‐refractive‐index plastic rods with surfmer‐cluster‐stabilized nanoparticles

A novel method was developed with surfmer‐cluster‐stabilized silver nanoparticles to prepare high‐performance, gradient‐refractive‐index (GRIN) plastic rods based on methyl methacrylate. To fabricate the GRIN plastic rods, a novel polymerizable surfactant (surfmer) of 4‐(11‐acryloxyundecyloxy)benzoic acid (AUBA) was synthesized. Silver nanoparticles were prepared with a reverse micelle method in the presence of the novel surfmer. During the fabrication of the silver nanoparticles, the sodium salt of AUBA was formed. GRIN plastic rods were fabricated through centrifugal polymerization and then were heat‐treated at 100 °C under 0.1 Torr for 24 h to remove residual monomers and water. The distribution of the surfmer‐cluster‐stabilized nanoparticles inside the plastic rods was studied with transmission electron microscopy (TEM). The real‐image transmission through the fabricated rods was also confirmed. The results obtained in this investigation suggested that the control of the distribution of surfmer‐cluster‐stabilized nanoparticles could be used to fabricate GRIN rods. Furthermore, the existence of the crosslink‐like surfmers increased the thermal stability of the plastic rods. The GRIN distribution of the rods was established by the dispersion of nanoparticles inside the plastic rods through TEM analysis, refractive‐index analysis, and real‐image transmission. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5933–5942, 2006     

Exploiting catalytic chain transfer polymerization for the synthesis of carboxylated latexes via sulfur‐free RAFT

We present a systematic study of incorporating carboxyl groups into latex particles to enhance colloidal stability and the physical properties of the latex. Statistical copolymers of methacrylic acid and methyl methacrylate) were synthesized via catalytic chain transfer polymerization (CCTP) in emulsion. The vinyl‐terminated oligomers were in turn successfully utilized as chain transfer agents for the formation of diblock and pseudo triblock copolymers via sulfur‐free reversible addition–fragmentation chain transfer polymerization (SF‐RAFT). These copolymers were characterized using ¹H NMR, size exclusion chromatography (SEC), dynamic light scattering (DLS), dynamic mechanical analysis (DMA), contact angle measurements and matrix‐assisted laser desorption/ionization time of flight mass spectroscopy (MALDI‐TOF‐MS) techniques. © 2019 The Authors. Journal of Polymer Science Part A: Polymer Chemistry published by Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, E1–E9     

Synthesis of poly(n‐butyl acrylate) homopolymer and poly(styrene‐b‐n‐butyl acrylate‐b‐styrene) triblock copolymer via AGET emulsion ATRP using a cationic surfactant

Cationic emulsions of triblock copolymer particles comprising a poly(n‐butyl acrylate) (PⁿBA) central block and polystyrene (PS) outer blocks were synthesized by activator generated by electron transfer (AGET) atom transfer radical polymerization (ATRP). Difunctional ATRP initiator, ethylene bis(2‐bromoisobutyrate) (EBBiB), was used as initiator to synthesize the ABA type poly(styrene‐b‐n‐butyl acrylate‐b‐styrene) (PS‐PⁿBA‐PS) triblock copolymer. The effects of ligand and cationic surfactant on polymerizations were also discussed. Gel permeation chromatography (GPC) was used to characterize the molecular weight (M_n) and molecular weight distribution (MWD) of the resultant triblock copolymers. Particle size and particle size distribution of resulted latexes were characterized by dynamic light scattering (DLS). The resultant latexes showed good colloidal stability with average particle size around 100–300 nm in diameter. Glass transition temperature (T_g) of copolymers was studied by differential scanning calorimetry (DSC). © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 611–620     

Starch‐graft‐(synthetic copolymer) latexes initiated with Ce4+ and stabilized by amylopectin

A method is presented for synthesizing surfactant‐free latexes comprising starch‐graft‐(vinyl polymer) starting with a suspension of amylopectin, either native or modified, then using cerium(IV) with either potassium persulfate or glucose to create grafting sites on the starch. Latex particles comprising polystyrene, poly(styrene‐co‐(n‐butyl acrylate)) and poly(vinyl acetate) grafted onto high molecular weight amylopectin were developed, with up to 80% of the starch effectively grafted to the particles. These latexes were colloidally stable against electrolyte (several months in 4 M NaCl). Reaction rates of Ce⁴⁺ with simple sugars and polysaccharides were investigated, as well as the gelation mechanism of the latex. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4185–4192, 2007     

Acetal-functionalized polymer particles useful for immunoassays

The synthesis of core-shell type polystyrene monodisperse particles with surface acetal groups was carried out by a two-step emulsion polymerization process. In a first step, the core was synthesized by batch emulsion polymerization of styrene (St), and in the second step, the shell was polymerized by batch emulsion terpolymerization of styrene, methacrylic acid (MAA), and methacrylamidoacetaldehyde dimethyl acetal (MAAMA), using the seed obtained previously. With the aim of analyzing the effect of the thickness of the shell, the pH of the reaction medium and the weight ratio of the termonomers to prepare the shell, on the amount of the functionalized groups, several core-shell type latex particles were synthesized by two-step emulsion polymerization in a batch reactor. The latexes were characterized by TEM and conductimetric titration to obtain the particle size distribution and the amount of carboxyl and acetal groups on the surface, respectively. Looking for the applicability of the synthesized latexes in immunoassays, IgG a-CRP rabbit antibody was covalently bonded to the surface of the particles synthesized in neutral medium. The complex latex-protein was immunologically active against the CRP antigen. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1605–1610, 1997     

Tailoring of carboxyl‐decorated magnetic latex particles using seeded emulsion polymerization

In this research, submicron and carboxyl‐functionalized magnetic latex particles were elaborated by using seeded emulsion polymerization technique in presence of oil‐in‐water (o/w) magnetic emulsion as seed. The polymerization conditions were optimized in order to get well‐defined latex particles with magnetic core and polymer shell bearing carboxylic (–COOH) functionality. Starting from (o/w) magnetic emulsion as seed, synthesis process was performed by copolymerization of styrene (St) monomer with the cross‐linker divinylbenzene (DVB) in presence of 4,4′‐azobis(4‐cyanopentanoic acid) (ACPA) as a carboxyl‐bearing initiator. The prepared magnetic latex particles were first characterized in terms of particle size, chemical composition, morphology, magnetic properties, magnetic content, and colloidal stability using various techniques, e.g. particle size analyzer using dynamic light scattering (DLS) technique, Fourier transform infrared, transmission electron microscopy, vibrating sample magnetometer, thermogravimetric analysis, and zeta potential measurements as a function of pH of the dispersion media, respectively. The prepared magnetic latex particles were then used as second seed for further functionalization with methacrylic acid (MAA) in order to enhance carboxylic groups on the magnetic particle's surface. The results showed that final magnetic latex particles possessed spherical morphology with core‐shell structure and enriched carboxylic acid functionality. More importantly, they exhibited superparamagnetism with high magnetic content (58.42 wt%) and high colloidal stability, which considered as the main requirements for their application in the biomedical diagnostic domains. Copyright © 2017 John Wiley & Sons, Ltd.