Optimal single machine scheduling of products with components and changeover cost

We consider the problem of scheduling products with components on a single machine, where changeovers incur fixed costs. The objective is to minimize the weighted sum of total flow time and changeover cost. We provide properties of optimal solutions and develop an explicit characterization of optimal sequences, while showing that this characterization has recurrent properties. Our structural results have interesting implications for practitioners, primarily that the structure of optimal sequences is robust to changes in demand.     

Minimizing total completion time in a no-wait flowshop with sequence-dependent additive changeover times

This paper addresses the problem of minimizing total completion time in a two-machine no-wait flowshop where setup times of the jobs are sequence-dependent. Optimal solutions are obtained for two special flowshops and a dominance relation is developed for the general problem. Several heuristic algorithms with the computational complexity of O(n²) and O(n³) are constructed. The heuristics consist of two phases: in the first phase a starting list is developed and in the second a repeated insertion technique is applied. Computational experience demonstrates that the concept of repeated insertion application is quite useful for any starting list and that solutions for all starting lists converge to about the same value of less than 1% after a few iterations.     

Assignment problems with changeover cost

We consider some variant models, having changeover cost, of the assignment problem. In these models, multiple assignments to an operator are allowed. In addition to assignment costs, a changeover cost is incurred if an operator does one job after another is completed. Two different types of changeover costs and related two models are considered. Mathematical programming formulations are given for the models. When changeover costs are dependent on the operator but independent of the jobs and are non-negative, a linear programming model is obtained. For the case when changeover costs are dependent on the jobs, a linear integer programming formulation is obtained. We also show that, this problem is strongly NP-hard. A heuristic solution method is suggested for it. Numerical findings on the performance of the method are given.     

Scheduling project networks with resource constraints and time windows

Project networks with time windows are generalizations of the well-known CPM and MPM networks that allow for the introduction of arbitrary minimal and maximal time lags between the starting and completion times of any pair of activities.We consider the problem to schedule such networks subject to arbitrary (even time dependent) resource constraints in order to minimize an arbitrary regular performance measure (i.e. a non-decreasing function of the vector of completion times). This problem arises in many standard industrial construction or production processes and is therefore particularly suited as a background model in general purpose decision support systems.The treatment is done by a structural approach that involves a generalization of both the disjunctive graph method in job shop scheduling [1] and the order theoretic methods for precedence constrained scheduling [18,23,24]. Besides theoretical insights into the problem structure, this approach also leads to rather powerful branch-and-bound algorithms. Computational experience with this algorithm is reported.     

Production scheduling with significant changeover costs

Summary A production scheduling program with significant changeover costs is considered. This entails the determination of a step production function where the production levels and decision time are unknown. The production scheduling problem is formulated as an optimal control problem and amended to ak-stage discrete control problem. Extensions to multi-products, production scheduling on one machine and uncertain demand are then considered.

---

Zusammenfassung Gegenstand dieser Studie ist ein Produktionsplanungsprogramm mit hohen Übergangskosten. Dies beinhaltet die Festlegung der Produktionsfunktion als Stufenfunktion, in der Produktionshöhe und Entscheidungszeitpunkte unbekannte Größen sind. Das Produktionsplanungsproblem wird als ein optimales control-Problem formuliert und zu einemk-Stufen diskreten control-Problem erweitert. Anwendungen auf einen Produktionsprozeß mit mehreren Produkten und auf eine Produktionsplanung mit einer Maschine bei Ungewisser Nachfrage werden dargelegt.

     

Departures from queues with changeover times

We consider the M/M ^ij /1 queue as a model of queues with changeover times, i.e., the service is exponential with parameter _ij depending on the previous job type (i) and the current job type (j). It is shown that the departure process is renewal and Poisson iff _ij = (constant). In this case, types of departures are dependent renewal processes. Crosscovariance and crosscorrelations are given.     

Scheduling with time dependent processing times: Review and extensions

In classical scheduling theory job processing times are constant. However, there are many situations where processing time of a job depends on the starting time of the job in the queue. This paper reviews the rapidly growing literature on single machine scheduling models with time dependent processing times. Attention is focused on linear, piecewise linear and non-linear processing time functions for jobs. We survey known results and introduce new solvable cases. Finally, we identify the areas and give directions where further research is needed.     

Scheduling projects with heterogeneous resources to meet time and quality objectives

In service organizations, heterogeneity in workforce skills can lead to variation in end-product/service quality. The multi-mode, resource-constrained, project scheduling problem (MRCPSP), which assumes similar skills among resources in a given resource pool, accounts for differences in quality levels of individuals by assigning different activity durations depending on the skill level used. This approach is often inadequate to model the problem type investigated here. Using typical projects from the customer training division of a large telecommunications company (which motivated this research), a labor assignment problem using a successive work–time concept is formulated and solved using integer programming optimization procedures. The setting represents a multiple-project environment where projects are separate and independent, but require the same renewable resource mix for their completion. The paper demonstrates how the output of the model can be used to identify bottlenecks (or critical resource skills), and also demonstrates how cross-training the appropriately skilled groups or individuals can increase throughput. The approach guides decision-making concerning which workers to cross-train in order to extract the greatest benefits from worker-flexibility.     

Scheduling job families on non-identical parallel machines with time constraints

This paper studies the scheduling of lots (jobs) of different product types (job family) on parallel machines, where not all machines are able to process all job families (non-identical machines). A special time constraint, associated to each job family, should be satisfied for a machine to remain qualified for processing a job family. This constraint imposes that the time between the executions of two consecutive jobs of the same family on a qualified machine must not exceed the time threshold of the family. Otherwise, the machine becomes disqualified. This problem comes from semiconductor manufacturing, when Advanced Process Control constraints are considered in scheduling problems. To solve this problem, two Mixed Integer Linear Programming models are proposed that use different types of variables. Numerical experiments show that the second model is much more effective, and that there is a trade-off between optimizing the scheduling objective and maximizing the number of machines that remain qualified for the job families. Two heuristics are also presented and studied in the numerical experiments.     

Scheduling open shops with parallel machines to minimize total completion time

This paper explores scheduling a realistic variant of open shops with parallel machines per working stage. Since real production floors seldom employ a single machine for each operation, the regular open shop problem is very often in practice extended with a set of parallel machines at each stage. The purpose of duplicating machines in parallel is to either eliminate or to reduce the impact of bottleneck stages on the overall shop efficiency. The objective is to find the sequence which minimizes total completion times of jobs. We first formulate the problem as an effective mixed integer linear programming model, and then we employ memetic algorithms to solve the problem. We employ Taguchi method to evaluate the effects of different operators and parameters on the performance of memetic algorithm. To further enhance the memetic algorithm, we hybridize it with a simple form of simulated annealing as its local search engine. To assess the performance of the model and algorithms, we establish two computational experiments. The first one is small-sized instances by which the model and general performance of the algorithms are evaluated. The second one consists of large-sized instances by which we further evaluate the algorithms.     

Scheduling two-phase jobs with arbitrary time lags in a single-server system

In many practical systems, delays in handling, transportation,and transmission, or thinking time etc. between phases of anoperation, may occur as a time lag. This study presents a schedulingproblem where each job has two service phases, separated byan arbitrary time lag. The objective is to minimize the maximumcompletion time of all jobs in a single-server system. The job-processingorder of each service phase is allowed to be different. Thisunary NP-hard problem is tackled by a heuristic and a modifiedstandard approach. A study of the optimal solutions in somespecial cases leads to the development of greedy and iterativeheuristics. An exact branch-andbound algorithm is proposed.By deriving lower bounds from analytical results of optimalsequences, significant improvement in the efficiency is foundin simulations.     

Scheduling with controllable release dates and processing times: Total completion time minimization

The single machine scheduling problem with two types of controllable parameters, job processing times and release dates, is studied. It is assumed that the cost of compressing processing times and release dates from their initial values is a linear function of the compression amounts. The objective is to minimize the sum of the total completion time of the jobs and the total compression cost. For the problem with equal release date compression costs we construct a reduction to the assignment problem. We demonstrate that if in addition the jobs have equal processing time compression costs, then it can be solved in O(n²) time. The solution algorithm can be considered as a generalization of the algorithm that minimizes the makespan and total compression cost. The generalized version of the algorithm is also applicable to the problem with parallel machines and to a range of due-date scheduling problems with controllable processing times.     

On the discrete lot-sizing and scheduling problem with sequence-dependent changeover times

We consider the discrete lot-sizing and scheduling problem with sequence-dependent changeover costs and times and propose solving it as a mixed-integer program using a commercial solver. Our approach is based on the extension of an existing tight formulation for the case without changeover times. Computational results confirm the benefits of the proposed solution procedure.     

A production system with two job classes,changeover times and revisitation

This paper, motivated by the need to predict performance of production systems with random arrivals, setup times and revisitation, presents an imbedded Markov chain analysis of the underlyingM/G/1 queue with two customer classes, changeover times and instantaneous Bernoulli feedback. It is assumed that jobs are scheduled according to the exhaustive alternative priority queue discipline. Expressions for the mean waiting time and the nonsaturation condition are derived under two different priority assignments to the repeat customers. Sojourn times under these priority assignments are shown to possess a convex ordering. Results of the study are also applicable to data communication networks that operate under cyclic switching mechanisms. Research supported in part by Natural Sciences and Engineering Research Council of Canada.     

Scheduling start time dependent jobs to minimize the total weighted completion time

This paper deals with a single machine scheduling problem with start time dependent job processing times. The job processing times are characterized by decreasing linear functions dependent on their start times. The problem is to find a schedule for which the total weighted completion time is minimized. It is proved that the problem is NP-hard. Some properties of special cases of the general problem are also given. Based on these results, two heuristic algorithms are constructed and their performance is compared.     

Scheduling multi-stage parallel-processor services to minimize average response time

The problem of scheduling on a multi-stage parallel-processor architecture in computer centres is addressed with the objective of minimizing average completion time of a set of requests. The problem is modelled as a flexible flowshop problem for which few heuristics exist in the flowshop scheduling literature. A new three-phase heuristic is proposed in this paper. An extensive computational experiment has been conducted to compare the performance of the existing heuristics and the proposed heuristic. The results indicate that the proposed heuristic significantly outperforms the existing ones. More specifically, the overall average error of the best existing heuristic is about five times that of the proposed heuristic while the overall average CPU time of the proposed heuristic is about half of the best existing one. More importantly, as the number of requests increases, the CPU time of the proposed heuristic decreases considerably (compared to the best existing heuristic) while the ratio of the error (of the best existing to the proposed heuristic) of about five times remains almost the same.     

Scheduling controllable processing time jobs in a deteriorating environment

In many real-life applications, job processing times are a function of the waiting time prior to their execution. In the most general setting, each job comprises of a basic processing time, which is independent of its start time, and a start time-dependent deterioration function. Some common examples of deteriorating systems include fire fighting, pollution containment, and medical treatments. To date, research has focused on scheduling models where the basic processing time of jobs is constant. However, job processing times are often controllable through the allocation of a limited non-renewable resource. We study a single-machine setting that combines these two models under the assumptions of general linear deterioration and convex resource functions. We develop a polynomial time solution for minimizing the makespan. For the total flowtime criterion, we compute the optimal resource allocation policy for a given job instance and show that the sequencing problem is at least as hard as the case with non-controllable jobs. We follow by discussing the properties of several special cases.