A scatter search algorithm for the distributed permutation flowshop scheduling problem

The distributed permutation flowshop problem has been recently proposed as a generalization of the regular flowshop setting where more than one factory is available to process jobs. Distributed manufacturing is a common situation for large enterprises that compete in a globalized market. The problem has two dimensions: assigning jobs to factories and scheduling the jobs assigned to each factory. Despite being recently introduced, this interesting scheduling problem has attracted attention and several heuristic and metaheuristic methods have been proposed in the literature. In this paper we present a scatter search (SS) method for this problem to optimize makespan. SS has seldom been explored for flowshop settings. In the proposed algorithm we employ some advanced techniques like a reference set made up of complete and partial solutions along with other features like restarts and local search. A comprehensive computational campaign including 10 existing algorithms, together with statistical analyses, shows that the proposed scatter search algorithm produces better results than existing algorithms by a significant margin. Moreover all 720 known best solutions for this problem are improved.     

A review and classification on distributed permutation flowshop scheduling problems

The Distributed Permutation Flowshop Scheduling (DPFS) problem is one of the fastest-growing topics in the scheduling literature, which in turn is among the most prolific fields in Operational Research (OR). Although the problem has been formally stated only twelve years ago, the number of papers on the topic is growing at a rapid pace, and the rising interest –both from academics and practitioners– on distributed manufacturing paradigms seems to indicate that this trend will continue to increase. Possibly as a side effect of this steady growth, the state-of-the-art on many decision problems within the field is far from being clear, with substantial overlaps in the solution procedures, lack of (fair) comparisons against existing methods, or the use of different denominations for the same problem, among other issues. In this paper, we carry out a review of the DPFS literature aimed at providing a classification and notation for DPFS problems under a common framework. Within this framework, contributions are exhaustively presented and discussed, together with the state-of-the-art of the problems and lines for future research.     

A branch-and-bound algorithm with fuzzy inference for a permutation flowshop scheduling problem

This paper considers an m-machine permutation flowshop scheduling problem of minimizing the makespan. This classical scheduling problem is still important in modern manufacturing systems, and is well known to be intractable (i.e., NP-hard). In fact branch-and-bound algorithms developed so far for this problem have not come to solve large scale problem instances with over a hundred jobs. In order to improve the performance of branch-and-bound algorithms this paper proposes a new dominance relation by which the search load could be reduced, and notices that it is based on a sufficient precondition. This suggests that the dominance relation holds with high possibility even if the precondition approximately holds, thus being more realistic. The branch-and-bound algorithm proposed here takes advantage of this possibility for obtaining an optimal solution as early as possible in the branch-and-bound search. For this purpose this paper utilizes membership functions in the context of the fuzzy inference. Extensive numerical experiments that were executed through Monte Carlo simulations and benchmark tests show that the developed branch-and-bound algorithm can solve 3-machine problem instances with up to 1000 jobs with probability of over 99%, and 4-machine ones with up to 900 jobs with over 97%.     

A hybrid genetic local search algorithm for the permutation flowshop scheduling problem

Traditionally, the permutation flowshop scheduling problem (PFSP) was with the criterion of minimizing makespan. The permutation flowshop scheduling problem to minimize the total flowtime has attracted more attention from researchers in recent years. In this paper, a hybrid genetic local search algorithm is proposed to solve this problem with each of both criteria. The proposed algorithm hybridizes the genetic algorithm and a novel local search scheme that combines two local search methods: the Insertion Search (IS) and the Insertion Search with Cut-and-Repair (ISCR). It employs the genetic algorithm to do the global search and two local search methods to do the local search. Two local search methods play different roles in the search process. The Insertion Search is responsible for searching a small neighborhood while the Insertion Search with Cut-and-Repair is responsible for searching a large neighborhood. Furthermore, the orthogonal-array-based crossover operator is designed to enhance the GA’s capability of intensification. The experimental results show the advantage of combining the two local search methods. The performance of the proposed hybrid genetic algorithm is very competitive. For the PFSP with the total flowtime criterion, it improved 66 out of the 90 current best solutions reported in the literature in short-term search and it also improved all the 20 current best solutions reported in the literature in long-term search. For the PFSP with the makespan criterion, the proposed algorithm also outperforms the other three methods recently reported in the literature.     

Hybrid genetic algorithm for permutation flowshop scheduling problems with total flowtime minimization

In this paper, a HGA (hybrid genetic algorithm) is proposed for permutation flowshop scheduling problems (PFSP) with total flowtime minimization, which are known to be NP-hard. One of the chromosomes in the initial population is constructed by a suitable heuristic and the others are yielded randomly. An artificial chromosome is generated by a weighted simple mining gene structure, with which a new crossover operator is presented. Additionally, two effective heuristics are adopted as local search to improve all generated chromosomes in each generation. The HGA is compared with one of the most effective heuristics and a recent meta-heuristic on 120 benchmark instances. Experimental results show that the HGA outperforms the other two algorithms for all cases. Furthermore, HGA obtains 115 best solutions for the benchmark instances, 92 of which are newly discovered.     

A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem

Over the last decade, many metaheuristics have been applied to the flowshop scheduling problem, ranging from Simulated Annealing or Tabu Search to complex hybrid techniques. Some of these methods provide excellent effectiveness and efficiency at the expense of being utterly complicated. In fact, several published methods require substantial implementation efforts, exploit problem specific speed-up techniques that cannot be applied to slight variations of the original problem, and often re-implementations of these methods by other researchers produce results that are quite different from the original ones. In this work we present a new iterated greedy algorithm that applies two phases iteratively, named destruction, were some jobs are eliminated from the incumbent solution, and construction, where the eliminated jobs are reinserted into the sequence using the well known NEH construction heuristic. Optionally, a local search can be applied after the construction phase. Our iterated greedy algorithm is both very simple to implement and, as shown by experimental results, highly effective when compared to state-of-the-art methods.     

A penalty-based heuristic algorithm for the permutation flowshop scheduling problem with sequence-dependent set-up times

This paper considers the permutation flowshop scheduling problem with sequence-dependent set-up times and develops a penalty-based heuristic algorithm to find an approximately minimum makespan schedule. The proposed algorithm determines the penalty in time associated with a particular sequence and selects the sequence with the minimum time penalty as the best heuristic solution. Computational results comparing the effectiveness and efficiency of the proposed penalty-based heuristic algorithm with an existing savings index heuristic algorithm are reported and discussed.     

A fuzzy greedy heuristic for permutation flow-shop scheduling

This paper describes a polynomial-time heuristic for the permutation flow-shop scheduling problem with the makespan criterion. The proposed method consists of two phases: arranging the jobs in priority order and then constructing a sequence. A fuzzy greedy evaluation function is employed to prioritize the jobs for incorporating into the construction phase of the heuristic. Computational experiments using standard benchmark problems indicate an improvement of the new heuristic over the well-known Nawaz, Enscore and Ham (NEH) heuristic. It will be seen that the NEH heuristic is a special case of our more general heuristic.     

A discrete artificial bee colony algorithm for the no-idle permutation flowshop scheduling problem with the total tardiness criterion

In this paper, we present a discrete artificial bee colony algorithm to solve the no-idle permutation flowshop scheduling problem with the total tardiness criterion. The no-idle permutation flowshop problem is a variant of the well-known permutation flowshop scheduling problem where idle time is not allowed on machines. In other words, the start time of processing the first job on a given machine must be delayed in order to satisfy the no-idle constraint. The paper presents the following contributions: First of all, a discrete artificial bee colony algorithm is presented to solve the problem on hand first time in the literature. Secondly, some novel methods of calculating the total tardiness from makespan are introduced for the no-idle permutation flowshop scheduling problem. Finally, the main contribution of the paper is due to the fact that a novel speed-up method for the insertion neighborhood is developed for the total tardiness criterion. The performance of the discrete artificial bee colony algorithm is evaluated against a traditional genetic algorithm. The computational results show its highly competitive performance when compared to the genetic algorithm. Ultimately, we provide the best known solutions for the total tardiness criterion with different due date tightness levels for the first time in the literature for the Taillard’s benchmark suit.     

A partial enumeration heuristic for multi-objective flowshop scheduling problems

This paper addresses the flowshop scheduling problem with multiple performance objectives in such a way as to provide the decision maker with approximate Pareto optimal solutions. It is well known that the partial enumeration constructive heuristic NEH and its adaptations perform well for single objectives such as makespan, total tardiness and flowtime. In this paper, we develop a similar heuristic using the concept of Pareto dominance when comparing partial and complete schedules. The heuristic is tested on problems involving combinations of the above criteria. For the two-machine case, and the pairs of objectives: (i) makespan and maximum tardiness, (ii) makespan and total tardiness, the heuristic is compared with branch-and-bound algorithms proposed in the literature. For two and more than two machines, and the criteria combinations considered in this article, the heuristic performance is tested against constructive heuristics reported in the literature. By means of an illustrative example, it is shown that a genetic algorithm from the literature performs better when starting from heuristic solutions rather than random solutions.     

A distributed genetic algorithm for deterministic and stochastic labor scheduling problems

A recurring operational decision in many service organizations is determining the number of employees, and their work schedules, that minimize labor expenses and expected opportunity costs. These decisions have been modeled as generalized set covering (GSC) problems, deterministic goal programs (DGP), and stochastic goal programs (SGP); each a challenging optimization problem. The pervasiveness and economic significance of these three problems has motivated ongoing development and refinement of heuristic solution procedures. In this paper we present a unified formulation for these three labor scheduling problems and introduce a distributed genetic algorithm (DGA) that solves each of them.Our distributed genetic algorithm operates in parallel on a network of message-passing workstations. Separate subpopulations of solutions evolve independently on each processor but occasionally, the fittest solutions migrate over the network to join neighboring subpopulations. With its standard genetic operators, DGA frequently produces infeasible offspring. A few of these are repaired before they enter the population. However, most enter the population as-is, carrying an appropriate fitness penalty. This allows DGA to exploit potentially favorable adaptations that might be present in infeasible solutions while orienting the locus of the search near the feasible region.We applied the DGA to suites of published test problems for GSC, DGP, and SGP formulations and compared its performance with alternative solution procedures, including other metaheuristics such as simulated annealing and tabu search. We found that DGA outperformed the competing alternatives in terms of mean error, maximum error, and percentage of least cost solutions. While DGA is computationally intensive, the quality of its solutions is commensurate with the effort expended. In plots of solution quality versus CPU time for the various algorithms evaluated in our study, DGA consistently appeared on the efficient frontier.     

A parallel competitive colonial algorithm for JIT flowshop scheduling

This paper proposes two parallel algorithms which are improved by heuristics for a bi-objective flowshop scheduling problem with sequence-dependent setup times in a just-in-time environment. In the proposed algorithms, the population will be decomposed into the several sub-populations in parallel. Multiple objectives are combined with min–max method then each sub-population evolves separately in order to obtain a good approximation of the Pareto-front. After unifying the obtained results, we propose a variable neighborhood algorithm and a hybrid variable neighborhood search/tabu search algorithm to improve the Pareto-front. The non-dominated sets obtained from our proposed algorithms, a genetic local search and restarted iterated Pareto greedy algorithm are compared. It is found that most of the solutions in the net non-dominated front are yielded by our proposed algorithms.     

An estimation of distribution algorithm for nurse scheduling

Schedules can be built in a similar way to a human scheduler by using a set of rules that involve domain knowledge. This paper presents an Estimation of Distribution Algorithm (EDA) for the nurse scheduling problem, which involves choosing a suitable scheduling rule from a set for the assignment of each nurse. Unlike previous work that used Genetic Algorithms (GAs) to implement implicit learning, the learning in the proposed algorithm is explicit, i.e. we identify and mix building blocks directly. The EDA is applied to implement such explicit learning by building a Bayesian network of the joint distribution of solutions. The conditional probability of each variable in the network is computed according to an initial set of promising solutions. Subsequently, each new instance for each variable is generated by using the corresponding conditional probabilities, until all variables have been generated, i.e. in our case, a new rule string has been obtained. Another set of rule strings will be generated in this way, some of which will replace previous strings based on fitness selection. If stopping conditions are not met, the conditional probabilities for all nodes in the Bayesian network are updated again using the current set of promising rule strings. Computational results from 52 real data instances demonstrate the success of this approach. It is also suggested that the learning mechanism in the proposed approach might be suitable for other scheduling problems.     

On complexity of optimal recombination for flowshop scheduling problems

Under study is the complexity of optimal recombination for various flowshop scheduling problems with the makespan criterion and the criterion of maximum lateness. The problems are proved to be NP-hard, and a solution algorithm is proposed. In the case of a flowshop problem on permutations, the algorithm is shown to have polynomial complexity for “almost all” pairs of parent solutions as the number of jobs tends to infinity.     

A hybrid genetic algorithm with dominance properties for single machine scheduling with dependent penalties

In this paper, a hybrid genetic algorithm is developed to solve the single machine scheduling problem with the objective to minimize the weighted sum of earliness and tardiness costs. First, dominance properties of (the conditions on) the optimal schedule are developed based on the switching of two adjacent jobs i and j. These dominance properties are only necessary conditions and not sufficient conditions for any given schedule to be optimal. Therefore, these dominance properties are further embedded in the genetic algorithm and we call it genetic algorithm with dominance properties (GADP). This GADP is a hybrid genetic algorithm. The initial populations of schedules in the genetic algorithm are generated using these dominance properties. GA can further improve the performance of these initial solutions after the evolving procedures. The performances of hybrid genetic algorithm (GADP) have been compared with simple genetic algorithm (SGA) using benchmark instances. It is shown that this hybrid genetic algorithm (GADP) performs very well when compared with DP or SGA alone.     

具有机器适用限制的分布式置换流水车间问题的模型与算法

考虑具有机器适用限制的多个不同置换流水车间的调度问题. 机器适用限制指的是每个工件只能分配到其可加工工厂集合. 所有置换流水车间拥有的机器数相同但是具有不同的加工能力. 首先, 针对该问题建立了基于位置的混合整数线性规划模型; 进而, 对一般情况和三种特殊情况给出了具有较小近似比的多项式时间算法. 其次, 基于NEH方法提出了启发式算法NEHg, 并给出了以NEHg为上界的分支定界算法. 最后, 通过例子说明了NEHg启发式算法和分支定界算法的计算过程, 并进行大量的实验将NEHg与NEH算法结果进行比较, 从而验证了NEHg算法的有效性.     

Exact algorithm over an arc-time-indexed formulation for parallel machine scheduling problems

This paper presents an exact algorithm for the identical parallel machine scheduling problem over a formulation where each variable is indexed by a pair of jobs and a completion time. We show that such a formulation can be handled, in spite of its huge number of variables, through a branch cut and price algorithm enhanced by a number of practical techniques, including a dynamic programming procedure to fix variables by Lagrangean bounds and dual stabilization. The resulting method permits the solution of many instances of the P||∑w _j T _j problem with up to 100 jobs, and having 2 or 4 machines. This is the first time that medium-sized instances of the P||∑w _j T _j have been solved to optimality.     

Multi-objective genetic algorithm for single machine scheduling problem under fuzziness

This paper presents a new multi-objective approach to a single machine scheduling problem in the presence of uncertainty. The uncertain parameters under consideration are due dates of jobs. They are modelled by fuzzy sets where membership degrees represent decision maker’s satisfaction grade with respect to the jobs’ completion times. The two objectives defined are to minimise the maximum and the average tardiness of the jobs. Due to fuzziness in the due dates, the two objectives become fuzzy too. In order to find a job schedule that maximises the aggregated satisfaction grade of the objectives, a hybrid algorithm that combines a multi-objective genetic algorithm with local search is developed. The algorithm is applied to solve a real-life problem of a manufacturing pottery company.     

A general model for cyclic machine scheduling problems

A general framework for modeling and solving cyclic scheduling problems is presented. The objective is to minimize the cycle time. The model covers different cyclic versions of the job-shop problem found in the literature, robotic cell problems, the single hoist scheduling problem and tool transportation between the machines.It is shown that all these problems can be formulated as mixed integer linear programs which have a common structure. Small instances are solved with CPLEX. For larger instances tabu search procedures have been developed. The main ideas of these methods are indicated.     

Complexity of single machine scheduling problems under scenario-based uncertainty

We present algorithmic and computational complexity results for several single machine scheduling problems where some job characteristics are uncertain. This uncertainty is modeled through a finite set of well-defined scenarios. We use here the so-called absolute robustness criterion to select among feasible solutions.