进口中间相沥青碳纤维超高温石墨化处理后的特性分析

对P25、P55及XN-90三种进口中间相沥青碳纤维3000℃石墨化处理前后的微观形貌、晶体尺寸、力学性能、导电导热性能及其抗氧化性能进行了表征.结果 表明,三种碳纤维微观结构差异较大,均呈现出较为明显的"指纹"特征.三种碳纤维中XN-90热处理温度最高,晶体尺寸最大,石墨化程度最高,抗氧化性能最好.经过3000℃石墨...     

两种T700碳纤维的微观结构与性能研究

采用原子力显微镜(AFM)、扫描电镜(SEM)、拉曼光谱(Raman)、X射线衍射(XRD)和透射电镜(TEM)对国产JHT45-T700和日本东丽T700两种碳纤维的硬度相对大小、表面和断面形貌、石墨化程度和微晶结构进行了表征,分析了其中的差异。结果表明,东丽T700微区硬度大于国产JHT45-T700;国产JHT45-T700表面存在大量沟槽,而东丽T700表面光滑。因此,国产JHT45-T700与树脂基体的浸润性优于东丽T700。Raman与XRD分析表明,东丽T700石墨化程度、微晶尺寸和结构的有序程度均高于国产JHT45-T700;TEM显示,东丽T700晶格条纹比国产JHT45-T700更规整些,晶相较多,石墨微晶发育相对更完善。     

Effect of the oxygen-induced modification of polyacrylonitrile fibers during thermal-oxidative stabilization on the radial microcrystalline structure of the resulting carbon fibers

The oxygen-induced modification of polyacrylonitrile (PAN) fibers during the final stage of thermal-oxidative stabilization is used to control the degree of chemical reactions and the radial structural homogeneity of fibers. A radial structure model for oxidized PAN fibers (OFs) and carbon fibers (CFs) has been established by Raman spectroscopy and wide angle X-ray diffraction. According to the model, the cross-section of OFs is divided into the internal and external regions; the oxygen-induced modification has a greater effect on the structural evolution of internal regions than that of external regions. When the oxygen volume content for the modification is 22.2%, the OFs possess the highest level value for degree of disorder (DD) in internal regions. This is inherited by the corresponding CFs with the best radial structure homogeneity and optimum mechanical properties; meanwhile, the coefficient of variation for DD is defined to characterize the radial homogeneity of CFs. The mechanism of the oxygen-induced modification demonstrates that the mechanical properties of the resulting CFs depend on the degrees of the intermolecular cyclization and oxidation which are beneficial to the decrease in CF crystallite size.     

Effect of surface treatment on the Hamaker constant of intermediate modulus carbon fibers

The Hamaker constant of unsized intermediate modulus carbon fibers was evaluated by contact angle measurement following the Fowkes theory of interfacial energetics. The effects of a surface treatment (performed by the manufacturer) and an oxygen plasma treatment (performed by us), both of oxidizing nature, proved to slightly increase the value of the Hamaker constant to a level that enhanced by about 9% the Lifshitz-van der Waals contribution to the theoretical adhesion force between the fiber and an epoxy matrix. A possible explanation of the observed increase of the Hamaker constant is the higher contribution to the overall Lifshitz-van der Waals interaction of Keesom (orientation) and Debye (induction) forces.     

非晶碳纳米球的低温石墨化(英文)

The investigation by SEM/TEM, porosity, and X-ray diffraction measurements of the graphitization process starting from amorphous carbon nanospheres, prepared by glucose carbonization, is reported. Aspects studied are the annealing temperature in the 750–1000 °C range, the type of inert carrier gas, and time of treatment in the 2–6 h range. It is investigated how these parameters influence the structural and morphological characteristics of the carbon materials obtained as well as their nanostructure. It is shown that it is possible to maintain after graphitization the round-shaped macro morphology, a high surface area and porosity, and especially a large structural disorder in the graphitic layers stacking, with the presence of rather small ordered domains. These are characteristics interesting for various catalytic applications. The key in obtaining these characteristics is the thermal treatment in a flow of N2. It was demonstrated that the use of He rather than N2 does not allow obtaining the same results. The effect is attributed to the presence of traces of oxygen, enough to create the presence of oxygen functional groups on the surface temperatures higher than 750 °C, when graphitization occurs. These oxygen functional groups favor the graphitization process.     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.     

Directional pyrolytic growth of microscale carbon fibers on electrochemically pretreated polyacrylonitrile-based carbon microfibers

Vapor-grown carbon microfibers were synthesized pyrolytically on electrochemically pretreated polyacrylonitrile-based carbon microfibers (PAN-CFs) without introducing any catalyst. Cyclohexane was used as the carbon source for the growth of fibers in a thermal chemical vapor deposition process (CVD). Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used for the characterization of the fibers. Microscale carbon fibers with about 1 to 2 μm in diameter were formed at 1123 K, while carbon microfibers of about 0.3 μm in diameter were synthesized at 1048 K. A pretreatment at negative potential or sequentially at both positive and negative potentials was found to be a prerequisite for the growth of carbon microfibers in the CVD process. Without electrochemical pretreatment or when only a positive potential was applied, the growth of microscale carbon fibers did not occur. Correspondence: Michael Bron, Analytische Chemie – Elektroanalytik und Sensorik, Ruhr-Universit?t Bochum, Universit?tsstr. 150, 44780 Bochum, Germany     

Microstructure and properties of polyacrylonitrile based carbon fibers

The microstructure of polyacrylonitrile (PAN)-based carbon fibers with different mechanical properties was investigated. It was found that the tensile strength of the PAN-based carbon fibers generally decrease with the increase in the modulus. The properties of PAN-based carbon fiber are mainly controlled by the microstructure and microvoids. The increase in size and orientation of graphite crystallites follows the decrease in interlayer space of graphite sheets, which accompanies the increase in modulus and decrease in tensile strength of the carbon fibers. Simultaneously, the increase in the modulus of the carbon fibers accompanies the merging of the elliptical microvoids along the fiber axis and the turbostratic graphite in the carbon fibers transforms into 3D ordered graphite lamellar structure. This work provides useful information on tailoring the mechanical properties of carbon fibers by adjusting the microstructure.     

Short branch effects on the creep properties of the ultra-high strength polyethylene fibers

Short branch (methyl branch) effects on the creep properties of the ultra-high strength polyethylene fibers were investigated. The temperature and the stress dependence of creep rates of several high-strength polyethylene fibers having different branch contents, which were prepared by blending of two polymers of highly and less branching, was evaluated according to a model described by Ward and Wilding, and the activation energies and the activation volumes were calculated in terms of their methyl branch contents and tensile moduli. The creep rates of ultra high strength fibers are strongly influenced by their methyl branch contents. The typical branching sample with ca.6 CH₃ units per 1000 CH₂ units shows ca. 1/20 lower creep rate than that of the less branching (1.0 CH₃ per 1000 CH₂) fiber sample at the room temperature. The activation energies of creep rate obtained by those highly branching samples are higher than those of lesser branching samples; the difference is nearly proportioal to their branch contents. Wide-angle x-ray diffraction results showed that the dimension of a-axis of unit cell increases in proportion to their branch contents. These results imply that the creep mechanism of ultra-high strength polyethylene fibers is dominated by chain slippage in the crystalline part, and also imply that some amount of methyl branch sites can be incorporated in the crystalline part in proportion to the branch content and those incorporated branch sites hinder the slippage motion of molecular chains in crystalline part, which results in the extreme lower creep rate. © 1994 John Wiley & Sons, Inc.     

The effect of surface electrolytic treatment on carbon fibers and the microstructure of pyrocarbon around it during chemical vapor deposition

Before chemical vapor deposition, carbon fibers were electrolyzed for different time, using 33 wt% nitric acid and 5 wt% ammonium bicarbonate solution as electrolyte solution respectively. Effects of the electrolytic treatments on the morphology and chemical functional groups of carbon fibers were deeply analyzed. The influence of these surface treatments on the deposition of pyrocarbon during chemical vapor deposition was also investigated. Results show that the electrolytic treatments for proper time improve the surface morphology and adjust the surface functional groups of carbon fibers. The main functional groups on fiber surface are HBS and –COOH groups, which then induce the efficient deposition of pyrocarbon and improve the microstructure of pyrocarbon during chemical vapor deposition.     

Wettability of carbon fibers modified by acrylic acid and interface properties of carbon fiber/epoxy

The oxidation-reduction and pre-irradiation induced methods were employed to study the effect of acrylic acid modification on the wetting and adsorption ability of carbon fiber (CF) in epoxy solution and the interfacial properties of CF/epoxy. Systematic experimental work was conducted to determine the surface topography, surface energy, surface chemical composition, absorbability and tensile strength of carbon fibers and interfacial adhesion of CF/epoxy before and after modification. The roughness, surface energy, amount of containing-oxygen functional groups and wetting ability were all found to increase significantly after modifications. The tensile strength of carbon fibers was improved marginally by γ-ray pre-irradiation while was decreased little by oxidation-reduction modification. Consequently, the surface modifications of carbon fibers via both oxidation-reduction and pre-irradiation led to an improvement (more than 15%) of the interlaminar shear strength of CF/epoxy composites. The mechanisms of interfacial improvement of modified CF/epoxy composites are proposed.     

TiO2/activated carbon fibers photocatalyst: Effects of coating procedures on the microstructure, adhesion property, and photocatalytic ability

In order to more easily separate TiO₂ photocatalyst from the treated wastewater, TiO₂ film was immobilized on the surface of activated carbon fibers (ACFs) by employing two kinds of coating procedures, dip-coating, and hydrothermal treatment. The effects of coating procedures on microstructure of TiO₂-coated ACFs (TiO₂/ACFs), such as morphology, porous property, crystal structure, and light absorption characteristics were investigated in detail. The adhesion property between TiO₂ film and ACFs was evaluated by ultrasonic vibration, and the photocatalytic activity of TiO₂/ACFs was tested by the photocatalytic decoloration of methylene blue solution. The results show that hydrothermal treatment presented many advantages to obtain high-performance TiO₂/ACFs photocatalyst in comparison with dip-coating. Hydrothermal treatment could improve the binding property between TiO₂ films and ACFs, which endowed the as-obtained TiO₂/ACFs photocatalyst with improved reusable performance, and TiO₂/ACFs synthesized by hydrothermal treatment presented higher photocatalytic activity.     

Structure and properties of gel-spun ultra-high molecular weight polyethylene fibers with high gel solution concentration

The gel-spun ultra-high molecular weight polyethylene(UHMWPE) fibers were prepared at the industrial production line with different gel solution concentrations of 15 wt%, 18 wt% and 24 wt%. The difference in ultimate structure and mechanical properties of UHMWPE fibers for different gel solution concentrations were analyzed by tensile testing, differential scanning calorimetry(DSC), wide angle X-ray diffraction(WAXD) and small angle X-ray scattering(SAXS). With the increase of gel solution concentration, the ultimate mechanical properties of UHMWPE fibers were decreased and the crystallization and orientation of UHMWPE fibers became inferior. Besides, both the average shish length(〈L _(shish)〉) and shish misorientation(B_φ) of UHMWPE fibers were decreased with the increase of gel solution concentration. In addition, the appropriate increase of spinning temperature led to the further optimization of the ultimate structure and mechanical properties of UHMWPE fibers.     

Mechanical properties of polyimide/multi-walled carbon nanotube composite fibers

A series of polyimide (PI)/multi-walled carbon nanotube (MWCNT) composite fibers were prepared by copolymerizing a mixture of monomers and carboxylic-functionalized MWCNTs, followed by dry-jet wet spinning, thermal imidization, and hot-drawing process. The content of the carboxylic groups of MWCNTs significantly increased when treated with mixed acid, whereas their length decreased with treatment time. Both the carboxylic content and length of MWCNTs influenced the mechanical properties of the composite fibers. Fiber added with 0.1 wt% MWCNTs treated for 4 h exhibited the best mechanical properties, i.e., 1.4 GPa tensile strength and 14.30% elongation at break, which were 51% and 32% higher than those of pure PI fibers, respectively. These results indicated that a suitable MWCNT content strengthened and toughened the resultant PI composite fibers, simultaneously. Moreover, raising draw ratio resulted in the increase of tensile strength and tensile modulus of the composite fibers.     

An improved microbond test method for determination of the interfacial shear strength between carbon fibers and epoxy resin

An improved microbond method, with a corresponding testing device, was developed to measure the interfacial shear strength (IFSS) between carbon fibers and epoxy resin. Compared to other methods, this proposed approach is both highly efficient and easy to operate. As a case study for this new method, we measured the IFSS between carbon fibers and epoxy resin. Although the average IFSS obtained was only 7.08 MPa, which is much lower than values documented in several previous studies, the displacement-load curves demonstrate the strong reliability of this method. The lower IFSS could be explained by the highly inert surface of the carbon fibers, which was highly graphitized and had no sizing treatment. Therefore, this method has high potential in applications for screening the sizing agents of carbon fibers or optimizing the surface sizing processes.     

Influence of chemical crosslinking on the creep behavior of ultra-high molecular weight polyethylene fibers

In this study, the effect of chemical crosslinking on the creep behavior of high-strength fibers, obtained by gel-spinning and subsequent hot-drawing of ultra-high molecular weight polyethylene (UHMWPE), is examined. In the first part of the paper, the general aspects of the creep behavior of these fibers are discussed. The second part deals with UHMWPE fibers that are crosslinked by means of a) chlorosulfonation and b) dicumyl peroxide treatment followed by UV irradiation. The latter technique leads to an improvement of the creep resistance of the UHMWPE fibers without affecting their high tensile strengths. In spite of the fact that the network formation is fairly high, the creep cannot be completely removed. The results indicate that the creep process in UHMWPE fibers is associated with a deformation mechanism in the crystalline regions of the fiber, which are not affected by chemical crosslinking.     

Carbon fibers modified with carbon nanoparticles by a facile and fast flame preparation for in-tube solid-phase microextraction

Carbon fibers (CFs) were modified with carbon nanoparticles (CNPs) by a facile and fast flame preparation method. CNPs-CFs were observed by scanning electron microscope, and the nano-scaled granular structure on the surface was found. This material was also characterized by Raman microscope and X-ray photoelectron spectroscope. It was placed into a polyetheretherketone tube to get an extraction tube, which was connected with high performance liquid chromatography for online analysis. The tube displayed the effective extraction to several polycyclic aromatic hydrocarbons (PAHs), based on the possible hydrophobic and π stacking mechanism. Under the optimized conditions (60 mL of sample volume, 2.00 mL min^?1 of sample rate, 0.5% of methanol in sample, 2.0 min of desorption time), an analytical method towards these PAH targets was established. The low limits of detection (0.001–0.005 μg L^?1), satisfactory linear ranges (0.003–5.0 μg L^?1, 0.003–10.0 μg L^?1) and efficient enrichment factors (1012–3164) were presented. The method was applied to detect trace targets in several water samples and satisfactory results were obtained. The method provided some superiorities over other analytical methods, like online test, shorter time and better sensitivity.     

Structural analysis of hexagonal and solid carbon fibers composite

This paper is showed to explore the relationship between materials and their properties. The elements are defined by their features. It identifies the composition of the pyrolysis products obtained through pyrolysis in the structure of different designs. Two design specimens of carbon fibers structure with different directional load were fabricated, solid carbon fibers and hexagonal carbon fibers structure. The deformation behavior is well-known and has been analyzed. 3D finite element (FE) models were used to investigate both structures. There was some impact on the specimens used, and the behavior of the strain and stress line was captured. These results show that the positive Poisson's ratio of both composites structures obtained when appropriate yarn structure in the 3D material system is adopted in both designs. The main purpose of the experiment was to define and test the structure's use in industries that require carbon fiber material that has excessively excellent mechanical and thermal properties. DMA tests have been conducted, and both the thermal and mechanical properties investigated. The compositions can improve carbon vs the adhesion of the polymer matrix for carbon fibers structure, which allows the use of such fibers for the reinforcement of plastics without extra processing.     

Comparison between self-reinforced composites based on ultra-high molecular weight polyethylene fibers and isotropic UHMWPE

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