Hierarchical crystalline structures and dynamic mechanical properties of injection‐molded bars of HDPE: attributes of temperature field

The relationship among the processing parameters, crystalline morphologies and mechanical properties of injected‐molded bar becomes much complicated primarily due to the existence of temperature gradient coupled with the shear gradient along the sample thickness. The effect of thermal gradient field on the microstructural evolution, hierarchical structures and dynamic mechanical properties of high‐density polyethylene parts molded via gas‐assisted injection molding (GAIM) were investigated using scanning electron microscope, differential scanning calorimetry, dynamic mechanical analysis and two‐dimensional wide‐angle X‐ray diffraction. The three‐dimensional temperature profiles during the cooling stage under different melt temperatures of GAIM process were obtained by using a transient heat transfer model of the enthalpy transformation approach, and the phase‐change plateaus were clearly observed in the cooling curves. It was found that a variety of melt temperatures could induce considerable variations of the hierarchical structures, orientation behavior and dynamic mechanical properties of the injection‐molded bars. With reduced melt temperature, GAIM samples with higher molecular orientation and improved dynamic mechanical properties were obtained. Copyright © 2013 John Wiley & Sons, Ltd.     

Effect of evaporation temperature on the formation of particulate membranes from crystalline polymers by dry-cast process

The membrane formation of crystalline poly(ethylene-co-vinyl alcohol) (EVAL), poly(vinylidene fluoride) (PVDF), and polyamide (Nylon-66) membranes prepared by dry-cast process was studied. Membrane morphologies from crystalline polymers were found to be strongly dependent on the evaporation temperature. At low temperatures, all the casting solution evaporated into a particulate morphology that was governed by the polymer crystallization mechanism. The rise in the evaporation temperature changed EVAL membrane structure from a particulate to a dense morphology. However, as the temperature increased PVDF and Nylon-66 membranes still exhibited particulate morphologies. The membrane structures obtained were discussed in terms of the characteristics of polymer crystallization in the casting solution theoretically. At elevated temperatures the crystallization was restricted for the EVAL membrane because the increase rate in the polymer concentration was fast relative to the time necessary for growth of nuclei. Nonetheless, the time available for PVDF and Nylon-66 with stronger crystalline properties was large enough to form the crystallization-controlled particulate structure that differed in particle size only. In addition, particles in the PVDF membrane were driven together to disappear the boundary, but those in the Nylon-66 membrane exhibited features of linear grain boundary. The difference in particle morphology was attributed to the Nylon-66 with the most strongly crystalline property. Therefore, the kinetic difference in the crystallization rate of the polymer solution play an important role in dominating the membrane structure by dry-cast process.     

Comparison between the efficiencies of two conductive networks formed in carbon black-filled ternary polymer blends by different hierarchical structures

Two different types of thermodynamically induced self-assembled hierarchical structures were formed in carbon black (CB)-filled POM/SAN/TPU and POM/SAN/PA6 ternary polymer blends when the minor third polymer components TPU and PA6, which have the highest affinity to CB among the three polymer components, were individually incorporated into CB-filled POM/SAN binary blend: TPU with imbedded CB forms the interphase, while PA6 with imbedded CB forms droplets inside the SAN phase. The efficiencies of the two types of conductive networks formed by these hierarchical structures are compared in terms of electrical percolation threshold. The percolation threshold of CB in POM/SAN (70/30) blend decreases by 59% and 54% when only 5 wt% of POM is replaced by TPU and PA6, respectively. The mechanisms of conductive network formation are different in the two cases and related to their blend morphology, one is double percolation in a tri-continuous blend and the other is triple percolation in a cocontinuous blend.     

Analysis of radiation induced degradation in FPC-461 fluoropolymers by variable temperature multinuclear NMR

Solid state nuclear magnetic resonance techniques have been used to investigate aging mechanisms in a vinyl chloride:chlorotrifluoroethylene copolymer, FPC-461, due to exposure to γ-radiation. Solid state ¹H MAS NMR spectra revealed structural changes in the polymer upon irradiation under both air and nitrogen atmospheres. Considerable degradation is seen with ¹H NMR in the vinyl chloride region of the polymer, particularly in the samples irradiated in air. ¹⁹F MAS NMR was used to investigate speciation in the chlorotrifluoroethylene blocks, though negligible changes were seen. ¹H and ¹⁹F NMR at elevated temperature revealed increased segmental mobility and decreased structural heterogeneity within the polymer, yielding significant resolution enhancement over room temperature solid state detection. The effects of multi-site exchange are manifested in both the ¹H and ¹⁹F NMR spectra as a line broadening and change in peak position as a function of temperature.     

An observation of accelerated exfoliation in iPP/organoclay nanocomposite as induced by repeated shear during melt solidification

A well‐exfoliated morphology is usually observed for polar polymer/clay nanocomposites via dynamic melt processing techniques, whereas only an intercalated or a partially intercalated/partially exfoliated morphology is often obtained for nonpolar polymer/clay nanocomposites, even though some polar compatibilzer is used. In this study, an accelerated exfoliation effect was observed for the first time in iPP/organoclay nanocomposites prepared through so‐called dynamic packing injection molding, in which the specimen is forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part. The disordered level and exfoliated degree of clay was found to dramatically increase from the skin to the core of the prepared samples and eventually the WAXD reflections of interlayer d‐spacing diminished in the core. The changed degree of exfoliation was also proved directly by TEM observation. The prolongation of processing time, the gradual growth of solidification front, the increased melts viscosity, and the shear amplification effect were considered to explain the higher degree of exfoliation in the center zone of mold chamber. Our result suggests that a critical shear force may be needed to break down clay into exfoliated structure. This can be also well used to explain at least partially the intercalated morphology, which is commonly observed for nonpolar polymer/clay nanocomposites via conventional processing. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2005–2012, 2005