Surfactant assisted dispersion of MWCNT's in epoxy nanocomposites and adhesion with aluminum

This article presents an experimental investigation into the adhesion between aluminum and epoxy nanocomposites reinforced with multi-walled carbon nanotubes (MWCNT's). The nanotubes are dispersed in epoxy chemically with the aid of a surfactant, rather than mechanically via high shear mixing or ultrasonication. Four MWCNT weight fractions are considered viz. 0%, 0.1%, 0.5% and 1%. The adhesion with aluminum is tested via end-notched flexure tests conducted on specimens consisting of Aluminum strips adhered together with various epoxy nanocomposite glues. The best results are obtained for 1% MWCNT, where the tests show a notable increase in adhesion, evidenced by an intact bond despite considerable plastic deformation of Aluminum. However, the peak load capacity is seen to be not enhanced. The higher adhesion with 1% MWCNT addition is seen to successfully suppress the brittle debonding failures even at very high levels of adherend plasticity. For this weight fraction the overall response is highly ductile involving shearing of the glue and is desirable for engineering applications. Despite promising results, the surfactant itself is seen to be not very effective as a dispersing agent for the epoxy resin considered here.     

Enhancing dielectric and mechanical behaviors of hybrid polymer nanocomposites based on polystyrene,polyaniline and carbon nanotubes coated with polyaniline

The dielectric and mechanical properties of hybrid polymer nanocomposites of polystyrene/polyaniline/carbon nanotubes coated with polyaniline(PCNTs) have been investigated using impedance analyzer and extensometer. The blends of PS/PANI formed the heterogeneous phase separated morphology in which PCNTs are dispersed uniformly. The incorporation of a small amount of PCNTs into the blend of PS/PANI has remarkably increased the dielectric properties. Similarly, the AC conductivity of PS/PANI is also increased five orders of magnitude from 1.6 × 10~(-10) to 2.0 × 10~(-5) S·cm~(-1) in the hybrid nanocomposites. Such behavior of hybrid nanocomposites is owing to the interfacial polarization occurring due to the presence of multicomponent domains with varying conductivity character of the phases from insulative PS to poor conductor PANI to highly conductive CNTs. Meanwhile, the tensile modulus and tensile strength are also enhanced significantly up to 55% and 160%, respectively, without much loss of ductility for three phase hybrid nanocomposites as compared to the neat PS. Thereby, the hybrid nanocomposites of PS/PANI/_P CNTs become stiffer, stronger and tougher as compared to the neat systems.     

Polyethylene thermal oxidative stabilisation in carbon nanotubes based nanocomposites

Multiwall carbon nanotubes (MWNT)/linear low density polyethylene (LLDPE) nanocomposites were studied in order to understand the stabilisation mechanism for their thermal and oxidative degradation. Thermogravimetry coupled with infrared evolved gas analysis and pyrolysis gas chromatography-mass spectrometry demonstrate that MWNT presence slightly delays thermal volatilisation (15-20 °C) without modification of thermal degradation mechanism. Whereas thermal oxidative degradation in air is delayed by about 100 °C independently from MWNT concentration in the range used here (0.5-3.0 wt.%). The stabilisation is due to formation of a thin protective film of MWNT/carbon char composite generated on the surface of the nanocomposites is shown by SEM and ATR FTIR of degradation residues. The film formation mechanism is discussed.     

Synergistic effect of carbon nanotubes and layered double hydroxides on the mechanical reinforcement of nylon-6 nanocomposites

Synergistic effect in network formation of nylon-6 （PA6） nanocomposites containing one dimensional （ID） multi-walled carbon nanotubes （CNTs） and two dimensional （2D） layered double hydroxide （LDH） platelets on improving the mechanical properties has been studied. Mechanical tests show that, with incorporation of 1 wt% LDHs and 0.5 wt% CNTs, the tensile modulus, the yield strength as well as the hardness of the ternary composite are greatly improved by about 230%, 128% and 110% respectively, as compared with neat PA6. This is mainly attributed to the unique, strong interactions between the CNTs and the LDHs as well as the jammed network-like structure thus formed between the nanofillers, as confirmed by the morphological observations. As compared with the binary nanocomposites, a much enhanced solid-like behavior in the terminal region of the rheological curves can clearly be observed for the ternary system, which also indicates the formation of a percolating filler network.     

Thermal properties enhancement of epoxy resins by incorporating polybenzimidazole nanofibers filled with graphene and carbon nanotubes as reinforcing material

Enhancement of thermal properties of epoxy resins was achieved by incorporation of polybenzimidazole (PBI) fibermats filled with carbon nanomaterials, prepared by the solution electrospinning technique. Different type of carbon nanostructures (carbon nanotubes, graphite flakes, graphene nanoplatelets and carbon black) were compared as fillers in polybenzimidazole fibers. The carbon-PBI-fibermats showed remarkable thermal transport properties and therefore, they were studied as thermal reinforcement material for epoxy composites. Mechanical and thermal properties of produced composites were evaluated and the effectiveness of different types of carbon fillers examined. Results showed that the produced carbon filled fibermats can be used effectively as a thermal reinforcing material in epoxy resins, offering several advantages.     

Significant improvements in mechanical property and water stability of chitosan by carbon nanotubes

In this work, high storage modulus and high water stability of chitosan was prepared by incorporating chitosan-grafted carbon nanotubes (CNTs-g-CS). This dramatically improved mechanical property and water stability of chitosan would broaden its biochemical and electrochemical applications. The methodology adopted here by incorporating the CNTs-g-CS allowed a high amount of CNTs incorporation in chitosan without phase separations and enabled the preparations of a durable chitosan/CNTs nanocomposite-modified electrode for biosensor uses. The CNTs-g-CS was synthesized by grafting chitosan onto the carboxylated CNTs in acetic acid-added aqueous solution at 98 °C for 24 h. Thermal gravimetric analysis showed that the content of the chitosan grafts on the CNTs was about 25 wt% of the synthesized CNTs-g-CS. As compared with the ungrafted CNTs, the CNTs-g-CS exhibited a significantly improved dispersion in the chitosan matrix, as examined by optical microscopy and scanning electron microscopy, resulting in significantly improved storage modulus and water stability of the chitosan nanocomposites as revealed by dynamic mechanical analysis and water treatments data, respectively. The storage modulus was significantly up by 134% from 6.4 GPa for the pure chitosan to 15 GPa for the chitosan nanocomposite containing 40 wt% CNTs-g-CS. The water stability of the chitosan nanocomposite films was significantly up from less than 12 h for the chitosan containing various amounts of ungrafted CNTs to at least 48 h for the chitosan containing 20, 30, and 40 wt% CNTs-g-CS.     

Synthesis of water-soluble carbon nanotubes via surface initiated redox polymerization and their tribological properties as water-based lubricant additive

Polyacrylamide (PAM)-grafted multi-walled carbon nanotubes (MWCNTs-g-PAM) which are dispersable in water were prepared by the surface initiated redox polymerization of acrylamide using ceric ammonium nitrate (CAN) as initiator. They are soluble in polar solvents such as water, tetrahydrofuran and acetone. The chemical structure of the resulting product and the quantities of grafted polymer were determined by FT-IR, TGA. TEM, and FE-SEM observations indicated that the nanotubes were coated with a PAM layer, exhibiting core-shell nanostructures, with the PAM chains as a brush-like or hairy shell, and the MWCNTs as a hard backbone. Furthermore, the tribological properties of the prepared MWCNTs-g-PAM composites as an additive in water were evaluated with a four-ball machine. The results confirmed that the composites exhibit good anti-wear and friction reduction properties as well as load-carrying capacity. This was attributed to the possibility of the composites acting as nanometer sized tiny bearings during lubrication.     

Polymer/carbon nanotube nanocomposites: Influence of carbon nanotubes on EVA photodegradation

The influence of carbon nanotubes on the photodegradation of EVA/carbon nanotube nanocomposites was studied by irradiation under photooxidative conditions (at λ > 300 nm, at 60 °C and in the presence of oxygen). The influence of the nanotubes on both the photooxidation mechanism of EVA and the rates of oxidation of the matrix was characterized on the basis of infrared analysis. On one hand, it was shown that the carbon nanotubes act as inner filters and antioxidants, which contribute to reduction in the rate of photooxidation of the polymeric matrix. On the other hand, it was shown that light absorption could provoke an increase in the local temperature and then induce the photooxidation of the polymer. The competition between these three effects determines the global rate of photooxidation of the polymeric matrix. Several factors are involved, the concentration of the carbon nanotubes, the morphology of the nanotubes and the functionalization of the nanotube surface.     

Effect of carbon nanotubes on mechanical and electrical properties of polyimide/carbon nanotubes nanocomposites

Multi-walled carbon nanotubes (MWNTs) reinforced polyimide nanocomposites were synthesized by in situ polymerization using 4,4′-oxydianilline, MWNTs, and pyromellitic dianhydride followed by casting, evaporation and thermal imidization. A homogeneous dispersion of chemically modified MWNTs was achieved in polyimide matrix as evidenced by scanning electron microscopy and atomic force microscopy. The incorporation of the modified MWNTs enhanced the mechanical properties of the polyimide due to the presence of strong interfacial interaction between the polymer matrix and the nanotubes in polymer composites. The resultant polyimide/MWNTs nanocomposites were electrically conductive with significant conductivity enhancement at 3 wt% MWNTs, which is favorable for many practical uses.     

Surface-modified carbon nanotubes and the effect of their addition on the tribological behavior of a polyurethane coating

The toluene-2,4-diisocyanate (TDI) treatment was used to bind isocyanate functional groups (OCN-) on the surface of multi-walled carbon nanotubes (MWCNTs), after which the TDI modified MWCNTs and unmodified MWCNTs were added to the polyurethane (PU) to produce composite coatings with improved wear properties. When the modified MWCNTs were added to the PU binder, the grafting TDI can take part in the curing of the PU binder so that chemical bonding was established between the MWCNTs and the matrix. Friction and wear tests indicated that modified MWCNT reinforced PU composite coating has the highest coefficient of friction and the highest wear resistance of the examined composite coating. Furthermore, the effects of sliding speed and applied load on the friction and wear behavior of the PU coating filled with MWCNTs or MWCNTs-TDI were also studied. The results showed that the coefficient of friction decreased with increasing sliding speed and applied load, and the anti-wear behavior of the PU coating filled with MWCNTs-TDI was the best under 320 N at a speed of 3.0 m s⁻¹.     

Integration of block copolymer-wrapped single-wall carbon nanotubes into a trifunctional epoxy resin. Influence on thermal performance

Novel nanocomposite materials were prepared by incorporating block copolymer-wrapped single-wall carbon nanotubes (SWCNTs) into a trifunctional epoxy resin. The work was focused on the study of the influence of the SWCNTs and the block copolymer based on ethylene oxide and propylene oxide, Pluronic F68, on the thermal and thermo-oxidative cleavage reactions of the resin. A nanocomposite sample containing 2 wt% Pluronic-wrapped SWCNTs was prepared and its behaviour compared with that of Pluronic/epoxy and SWCNT/epoxy composites. Their thermal performance in both oxidative and inert atmospheres was evaluated by different techniques including thermogravimetric analysis (TGA), mass spectrometry and infrared spectroscopy. A kinetic study of the TGA data in both atmospheres based on the Vyazovkin’s advanced isoconversional method showed differences in the activation energies. Infrared spectroscopy of residues extracted at various steps during dynamic heating indicated a common degradation mechanism for all samples, and improved thermo-oxidative performance in the nanocomposite containing Pluronic-wrapped SWCNTs.     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Poly(cetyl trimethylammonium 4-styrenesulfonate)-wrapped carbon nanotubes filled in polylactide nanocomposites: Fabrication and properties

Poly(cetyl trimethylammonium 4-styrenesulfonate) (PSS-CTA) was synthesized by the ionic exchange reaction of poly(sodium 4-styrenesulfonate) (PSS-Na) with cetyl trimethylammonium bromide (CTAB). It was then used as a surface modifier for carbon nanotubes (CNTs) to improve dispersion in and interfacial adhesion with a polylactide (PLA) matrix to fabricate high performance PLA/CNT nanocomposites via a solution precipitation method. The morphology, electrical conductivity, crystallization and mechanical properties of the PLA nanocomposites were investigated in detail. The results indicate that CNTs wrapped (coated) with a suitable amount of PSS-CTA dispersed in the PLA matrix homogeneously. The electrical conductivity of PLA was enhanced by up to 10 orders of magnitude with the incorporation of 1.0 wt% PSS-CTA-modified CNTs (mCNTs). The crystallization rate of PLA was improved due to the nucleation effect of mCNTs towards the crystallization of PLA, but the crystallization mechanisms and crystal structure of PLA remained unchanged with the incorporation of mCNTs. Both the tensile strength and toughness of PLA were improved by the incorporation of mCNTs, and the fracture behaviour of PLA changed from brittle e to ductile during tensile testing.     

Tube-like natural halloysite/fluoroelastomer nanocomposites with simultaneous enhanced mechanical, dynamic mechanical and thermal properties

A novel kind of fluoroelastomer nanocomposites based on tube-like halloysite clay mineral were successfully prepared using a bis-phenol curing system, which resulted in prominent improvements in mechanical and dynamic mechanical properties and in the elevation as high as 30 K of the thermal decomposition temperature. Wide-angle X-ray scattering and transmission electron microscopy techniques were employed to assess the morphology developed in the nanocomposites, while stress strain diagrams were used to evaluate the mechanical properties. These nanocomposites were further characterized by moving die rheometer, dynamic mechanical properties and thermo-gravimetric analysis. Structure-properties relationship and the improvement of the mechanical, dynamic mechanical and thermal properties of fluoroelastomers are reported in the present study. Increasing amount of the filler reduced the curing efficiency of the bis-phenol curing system, which was evident from the rheometric and physical properties of the resulting composites. A sort of filler–filler interaction was perceived during the strain sweep analysis of the composites. The polymer–filler interaction was reflected in the improved mechanical and thermal properties which were the consequence of proper dispersion of the nanotubes in the polymer matrix; whereas the intercalation of macromolecular chains into the nanotubes was not reflected in the X-ray diffraction analysis.     

Effects of noncovalently functionalized multiwalled carbon nanotube with hyperbranched polyesters on mechanical properties of epoxy composites

In order to improve the dispersibility and interface properties of multi-walled carbon nanotubes (MWCNTs) in epoxy resin (EP), aromatic hyperbranched polyesters with terminal carboxyl (HBP) and aromatic hyperbranched polyesters with terminal amino groups (HBPN) were used for noncovalent functionalization of MWCNTs. Epoxy composites reinforced by different types of MWCNT were prepared. The effects of noncovalent functionalization of MWCNTs on the dispersibility, wettability, interface properties and mechanical properties of epoxy composites were investigated. The results show that the dispersibility and wettability of MWCNTs are significantly improved after noncovalent functionalization. A large number of terminal primary amines (NH₂) on noncovalently functionalized MWCNT with HBPN (HBPN-MWCNT) form covalent bonds with EP matrix, and thus the interfacial adhesion is enhanced significantly, resulting in high load transfer efficiency and substantial increase in mechanical properties. The interface with covalent bonding formed between the flexible hyperbranched polyester layer on the surface of HBPN-MWCNT and the EP matrix promotes plastic deformation of the surrounding EP matrix. The toughening mechanisms of HBPN-MWCNT are MWCNT pull-out and a large amount of plastic deformation of the surrounding EP matrix.     

Fiber-reinforced three-dimensional graphene aerogels for electrically conductive epoxy composites with enhanced mechanical properties

To enhance the mechanical properties of three-dimensional graphene aerogels with aramid fibers,graphene/organic fiber aerogels are prepared by chemical reduction of graphene oxide in the presence of organic fibers of poly(p-phenylene terephthalamide)(PPTA) and followed by freeze-drying. Thermal annealing of the composite aerogels at 1300 ° C is adopted not only to restore the conductivity of the reduced graphene oxide component but also to convert the insulating PPTA organic fibers to conductive carbon fibers by the carbonization. The resultant graphene/carbon fiber aerogels(GCFAs) exhibit high electrical conductivities and enhanced compressive properties, which are highly efficient in improving both mechanical and electrical performances of epoxy composites. Compared to those of neat epoxy, the compressive modulus, compressive strength and energy absorption of the electrically conductive GCFA/epoxy composite are significantly increased by 60%, 59% and 131%, respectively.     

The effect of halloysite nanotubes and N,N'- ethylenebis (stearamide) on the properties of polylactide nanocomposites with amorphous matrix

Amorphous polylactide/halloysite nanotube (PLA/HNT) nanocomposites were prepared and examined. Neat HNT and HNT treated with N,N'- ethylenebis(stearamide) (EBS) were used as nanofillers. The role of HNT and/or EBS content on the cold crystallization of amorphous PLA matrix, HNT dispersion, as well as on the dynamic mechanical and optical properties of the materials was determined.The PLA/HNT-based nanocomposites contained well-distributed nanotubes and occasionally micron-sized aggregates, especially at high loading. HNT, EBS treated HNT and EBS influenced the cold crystallization of PLA, therefore the formation of the disorder α′ and the order α crystallographic forms of PLA.The nanocomposites exhibited increased stiffness and decreased transparency compared to the neat PLA. Due to the reinforcing effect and additional specific features of HNT, the addition of the nanofiller allows tuning of the properties of the nanocomposites with amorphous PLA matrix.     

Effect of acid treated multi-walled carbon nanotubes on the mechanical, permeability, thermal properties and thermo-oxidative stability of isotactic polypropylene

The effect of acid treatment of multi-walled carbon nanotubes (MWCNTs) on the mechanical, thermal and mainly thermo-oxidative stability of isotactic polypropylene (iPP) was evaluated. From the acid treatment surface carboxylic groups were mainly formed, while the nanotubes' length was gradually reduced by increasing the treatment time. Young's modulus, tensile strength and storage modulus of the iPP/MWCNT nanocomposites were increased by increasing the treatment time of the MWCNTs, due to finer dispersion inside the polymer matrix, as revealed by TEM and micro-Raman spectroscopy. Furthermore, the nanotubes acted as nucleating agents, an effect more pronounced with finer filler dispersion. Thermal stability in an inert atmosphere also increased. Thermo-oxidative stability tests in air and O₂ revealed that oxidative degradation took place in two stages. In the first stage, corresponding to temperatures up to 230 °C, the MWCNTs accelerated the oxidation of iPP, while at higher than 300 °C temperatures the trend was reversed. Incubation studies proved that, at the first stages, oxidation was due to random chain scission of iPP and oxygen uptake. This behaviour was accelerated by the MWCNTs' surface carboxylic groups and, as found by O₂ permeability studies, was mainly a surface process. In the second stage, due to the shielding effect of MWCNTs, the removal of the gases produced during decomposition was hindered. At this stage the presence of MWCNTs resulted in more thermo-oxidatively stable nanocomposites.     

Improving the dispersion and flexural strength of multiwalled carbon nanotubes-stiff epoxy composites through β-hydroxyester surface functionalization coupled with the anionic homopolymerization of the epoxy matrix

Multiwalled carbon nanotubes (MWNTs) were functionalized in a two-step acid-epoxy functionalization process, in which suitable surface condition and reactivity compatible with the DGEBA epoxy resin was introduced. The use of (4-dimethylamino)-pyridine as an initiator for DGEBA homopolymerization produced covalent bonds between the functionalized MWNTs and the epoxy matrix through chain transfer reactions involving the secondary hydroxyls. This process yielded uniform MWNTs-stiff epoxy composites with significant enhancement in flexural strength without sacrificing the elastic modulus when compared to the neat resin.