Effect of ion implantation on the fine structure of NiAl-based coatings formed by magnetron deposition

The phase composition and fine structure of intermetallic coatings are investigated by electron microscopy and X-ray analysis. It is shown that intermetallic Ni₃Al is the main phase of the coating for all samples under study. Ion implantation of coatings with aluminum and boron ions leads to changes in the lattice parameter and the parameters of long-range order, internal elastic stress, grain size, and dislocation structure.     

Heat treatment induced intermetallic phase transition of arc-sprayed coating prepared by the wires combination of aluminum-cathode and steel-anode

A method to prepare intermetallic composite coatings employing the cost-efficient electric arc spraying twin wires assistant with suitable heat treatment was developed. In this study, a Fe-Al composite coating was produced by spraying twin wires, i.e. a carbon steel wire as the anode and an aluminum wire as the cathode. The inter-deposited Fe-Al coating was transformed in-situ to Fe-Al intermetallic composite coating after a post annealing treatment. The effect of annealing treatment conditions on phase composition, microstructure and mechanical properties of the coating was investigated by using XRD, SEM, EDS and OM as well as microhardness tester. The results show that the desirable intermetallic phases such as Fe₂Al₅, FeAl and Fe₃Al are obtained under the annealing condition. The main oxide in the coating is FeO which can partially transform to Fe₃O₄ up to the annealing condition.     

Microstructure and tribological properties of TiCu2Al intermetallic compound coating

TiCu₂Al ternary intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding. Tribological properties of the prepared TiCu₂Al intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiCu₂Al intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiCu₂Al intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate first increased and then decreased at normal load from 5 to 15 N.     

Influence of heat treatment on tribological properties of electroless Ni-P and Ni-P-Al2O3 coatings on Al-Si casting alloy

Evolution of tribological properties of electroless Ni-P and Ni-P-Al₂O₃ coating on an Al-10Si-0.3Mg casting alloy during heat treatment is investigated in this work. The pre-treated substrate was plated using a bath containing nickel hypophosphite, nickel lactate and lactic acid. For preparation of fiber-reinforced coating Al₂O₃ Saffil fibers pre-treated in demineralised water were used. The coated samples were heat treated at 400-550 °C/1-8 h. Tribological properties were studied using the pin-on-disc method. It is found that the best coating performance is obtained using optimal heat treatment regime (400 °C/1 h). Annealing at higher temperatures (450 °C and above) leads to the formation of intermetallic compounds that reduce the coating wear resistance. The reason is that the intermetallic phases adversely affect the coating adherence to the substrate. The analysis of wear tracks proves that abrasion is major wear mechanism, however due to the formed intermetallic sub-layers, partial coating delamination may occur during the pin-on-disc test on the samples annealed at 450 °C and above. It was found that fiber reinforcement reduces this scaling and increases wear resistance of coatings as compared to the non-reinforced Ni-P coatings.     

Tribological properties of heat-treated electroless Ni-P coatings on AZ91 alloy

Influence of heat treatment regime on adhesion and wear resistance of Ni-P electroless coating on AZ91 magnesium alloy is investigated in this work. The pretreated substrate was plated using a bath containing nickel sulphate, sodium hypophosphite and sodium acetate as main constituents. The coated samples were heat treated at 400-450 °C for 1-8 h. Adhesion of coating was estimated from the scratch test with an initial load of 8.80 N. Wear resistance was studied using the pin-on-disc method. It was found that there is no significant dependence of the coating wear resistance on heat treatment regime, as the formation of Al-Ni intermetallic sub-layers that reduce coating adhesion is limited to regions where Al₁₇Mg₁₂ phase is present in the substrate. Moreover, the coating shows good sliding properties due to the formation of oxide glazes in the wear track.     

深过冷Cu60Sn30Pb10偏晶合金的快速凝固

实现了大体积Cu₆₀Sn₃₀Pb₁₀偏晶合金的深过冷与快速凝固. 实验获得的最大过冷度为173 K(0.17T_L). 凝固组织发生了明显的宏观偏析,XRD分析表明,试样上部是由固溶体(Sn),(Pb)相和金属间化合物ε(Cu₃Sn)相组成的三相区,下部为富(Pb)相区. 在小过冷条件下,三相区中ε(Cu₃Sn)相的凝固组织为粗大的枝晶,随着过冷度的增大,ε(Cu₃Sn)相细化成层片状组织,且层片间距随过冷度的增大而减小,而(Sn),(Pb)两相始终以离异共晶的方式存在. 富(Pb)相区中分布有少量的ε(Cu₃Sn)枝晶,枝晶长度随过冷度的增大而增大,且在大过冷条件下发生碎断. (Sn)相在ε(Cu₃Sn)相表面形核、长大,其形态类似于包晶凝固组织. 关键词： 深过冷 快速凝固 偏晶合金 层片组织     

Zinc-iron phases formed on galvannealed steel

Mössbauer spectroscopy has been used to identify the zinc-iron intermetallic phases present in the coating of three galvannealed steels, two of which were produced on commercial galvanizing lines and one in the laboratory. Both CEMS and XMS have been used in order to determine the depth dependence of each phase. Three main zinc-iron phases have been identified with the proportion of each dependent on the preparation conditions. In the commercially produced coatings, CEMS, probing near the top of the coating, indicates that the zinc rich χ-FeZn₁₃ and δ-FeZn₁₀ alloys are present. XMS indicates the presence of some Π-Fe₃Zn₁₀ closer to the steel. In contrast, the laboratory produced sample contains nearly pure χ-FeZn₁₃ through the entire coating thickness. Subphases of the delta and gamma alloys were also identified. These subphases appear to be mixed with a preference for the higher zinc subphase of each to form closer to the surface of the coating.     

Study of the Microstructure,Crystallographic Structure and Thermal Stability of Al–Ti–Nb Alloys Produced by Selective Electron Beam Alloying

This paper aims an investigation of the microstructure and crystallographic structure as well as the thermal stability of Al–Ti–Nb formed by selective electron beam surface alloying. The fabrication of the samples has been carried out using circular sweep mode, as two velocities of the sample movement have been chosen: V₁ = 1 cm/s and V₂ = 0.5 cm/s. The studied microstructure and crystallographic structure have been investigated by X-ray diffraction (XRD) and Scanning electron microscopy (SEM) respectively. The thermal behavior of the obtained surface alloys are evaluated by the coefficient of thermal expansion (CTE) which has been evaluated by neutron diffraction measurements at high temperature. The results show that in the earlier stages of formation, the microstructure of the intermetallic phase is mainly in the form of coarse fractions, but at the following moments they dissolve, forming separated alloyed zone and base Al substrate as the alloyed zone consists of fine (Ti,Nb)Al₃ particles dispersed in the Al matrix with small amount of undissolved intermetallic fractions. Formation of preferred crystallographic orientation as a function of the speed of specimen motion has not been observed. The performed neutron diffraction measurements show that the lattice parameters of the obtained intermetallic (Ti,Nb)Al₃ are less upshifted in comparison to pure Al. It has been found that the aluminium lattice is much more unstable at high temperatures than that of the intermetallic phase. The CTE for the intermetallic phase is 8.70 ppm/K for a axis and 7.75 ppm/K for c axis respectively while considering Al it is 12.95 ppm/K.     

Alloying of cold-sprayed Al-Ni composite coatings by post-annealing

A new cold spray coating technique for thick Al coating with finely dispersed Al-Ni intermetallic compounds was tested. For easy powder preparation and high yield, rather than using of Al/compound mixture feed stock, the spraying of pure Al and Ni powders mixture followed by post-annealing was suggested. The powder composition of Al and Ni was 75:25, and 90:10 (wt.%) to expect full consumption of pure Ni into intermetallic compounds. After Al-Ni composite coatings, the Ni particles were finely dispersed and embedded in the Al matrix with a good coating yield. Above 450 °C of post-annealing temperature, the Al₃Ni and Al₃Ni₂ phases were observed in the cold-sprayed Al-Ni coatings. The Ni particles in the Al matrix were fully consumed via compounding reaction with Al at 550 °C of the annealing temperature.     

Possible phase change between itinerant ferromagnetism and superconductivity

It is pointed out theoretically that a single electron band model is able to exhibit the interchange of two phases: itenerant band ferromagnetism and superconductivity. Our theory is based on the molecular field approximation applied for a simplified electron-electron interaction. Possible phase changes are discussed in connection with two phase transitions of ferromagnetism and superconductivity in the intermetallic compound Y₄Co₃.     

超晶格相变的逾渗机制

把超晶格相变的哈密顿量写成Ising形式,由Ising模型与键逾渗间的对应关系,得到超晶格相变的短程序参量为P′=1-e^-2J/kT;由Monte-Carlo模拟定出L1₀结构的相变点为P′_bc=0.3436,L1₂结构的相变点为P′_bc=0.4924;建立了P′_bc与相应结构上普通键逾渗阈值P_bc间的关系P′_bcx=P_{b 关键词：}     

The phase composition of tin-nickel electrodeposited alloys

It was studied the tin phase composition of the electrodeposited alloys produced at different temperatures and current densities from an acid chloride/fluoride electrolyte and an acid chloride bath. Mössbauer spectra were consistent with a Ni₃Sn₄ intermetallic compound, dissolved tin, and a Cu?Sn intermetallic compound formed at the interface of the copper substrate.     

Radiation-induced phase transition in a film of niobium-tin solid solution

A 5-μm-thick film of a niobium-tin solid solution (18.3 at % Sn) grown by ion-plasma sputtering with subsequent codeposition of ultrafine metal particles is irradiated by a fast proton flux with a fluence of 10¹⁹ p ⁺/cm². X-ray diffraction analysis carried out using CuK _α (λ = 0.154178 nm), CoK _α (λ = 0.179021 nm), and MoK _α (λ = 0.071069 nm) radiations shows the presence of a radiation-induced stannide niobium (Nb₃Sn) phase in the region of proton energy dissipation (at a depth of 2.5 μm from the surface of the solid solution film). It is found that at the end of the particle range, nonlocal interaction between the protons and the concentrated matrix solid solution takes place. When interacting with the supersaturated solid solution, a bombarding particle covers a tangible area of the solution, so that an intermetallic phase greater than critical in size nucleates. The feasibility is demonstrated of using a fast particle flux to produce an intermetallic (superconducting) phase inside a solid solution layer with a composition close to the stoichiometric composition of the intermetallic.     

Structure and mechanical properties of ceramic coatings fabricated by plasma electrolytic oxidation on aluminized steel

Ceramic coatings were formed by plasma electrolytic oxidation (PEO) on aluminized steel. Characteristics of the average anodic voltages versus treatment time were observed during the PEO process. The micrographs, compositions and mechanical properties of ceramic coatings were investigated. The results show that the anodic voltage profile for processing of aluminized steel is similar to that for processing bulk Al alloy during early PEO stages and that the thickness of ceramic coating increases approximately linearly with the Al layer consumption. Once the Al layer is completely transformed, the FeAl intermetallic layer begins to participate in the PEO process. At this point, the anodic voltage of aluminized steel descends, and the thickness of ceramic coating grows more slowly. At the same time, some micro-cracks are observed at the Al₂O₃/FeAl interface. The final ceramic coating mainly consists of γ-Al₂O₃, mullite, and α-Al₂O₃ phases. PEO ceramic coatings have excellent elastic recovery and high load supporting performance. Nanohardness of ceramic coating reaches about 19.6 GPa.     

Phase evolution of an aluminized steel by oxidation treatment

Effects of temperature and time on the microstructure and phase evolution for different thermal treatments were investigated with respect to the measurement of intermetallic layer thickness, phase identification and microhardness distribution in the aluminized zone of a steel substrate. The intermetallic phases present in the aluminized region after hot dip aluminizing is mainly Fe₂Al₅. The thickness of the intermetallic layers increases with increasing oxidation temperature and time. In the oxidation treatments of the aluminized steel in air, the initial Fe₂Al₅ phase remains at the temperature below 950 °C in 2-h, and the Fe₂Al₅ phase is completely transformed into low iron content Fe-Al intermetallics due to oxidation at 950 °C for 4 h. However, the Fe₂Al₅ phase remains in the outer layer of the aluminized samples diffusion-treated in vacuum regardless of diffusion time. The microhardness values of the Al₂O₃ and the intermetallic Fe₂Al₅, FeAl₂, FeAl and Fe₃Al phases are HV1150, HV1010, HV810, HV650 and HV320, respectively. The oxide layer formed on the steel substrate has an extremely fast adherence to the steel substrate and excellent properties of thermal shock resistance, high temperature oxidation resistance and anti-liquid aluminum corrosion.     

Distinctive features of the phase composition and structure of the intermetallic compound Ni3Al obtained by self-propagating high-temperature synthesis under pressure

Using x-ray structure analysis and scanning electron microscopy, we studied the phase composition and structure of the intermetallic compound Ni₃Al obtained by self-propagating high-temperature synthesis (SHS) under pressure. We determined experimentally that the structure of the SHS intermetallic compound is similar to the structure the cast intermetallic compound in regard to integrated characteristics. The phase composition of the stoichiometric material is represented by Ni₃Al phases, microinclusions of NiAl phases, and solid solutions of aluminum in nickel.Institute of Strength Physics and Materials Science, Siberian Branch, Russian Academy of Sciences. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 10, pp. 76–80, October, 1995.     

Structure transformations and amorphization of Fe-Zr alloy under irradiation with nitrogen ion intense flows

The structure, phase composition, and microhardness of Fe-Zr alloy irradiated with intense nitrogen ion flows have been investigated. Amorphization of particles of the Fe₂Zr intermetallic phase as a result of low-temperature treatment of the alloy with nitrogen ions at 520–600 K has been found. It is suggested that the loss of long-range order in the atom arrangement of the Fe₂Zr phase is mainly related to the crystal lattice destabilization of the intermetallic compound due to implantation of nitrogen atoms into lattice interstitial sites. An increase in the temperature of ion-beam treatment of the alloy above 600 K results in the formation of nanosized particles of the ZrN phase in a surface layer.     

SHS等离子喷涂制备FeAl2O4-Al2O3-Fe纳米复合涂层的研究

利用SHS等离子喷涂技术，将经过机械团聚法制备的Fe₂O₃-Al复合粉体送入等离子焰流，沉积出厚度约为400 μm的复合涂层.利用XRD，SEM 和TEM等检测手段对涂层的成分和组织进行了分析，测定了涂层的显微硬度、断裂韧性以及耐磨性.结果表明涂层为具有纳米结构的FeAl₂O₄-Al₂O₃-Fe纳米复合组织；涂层的显微硬度为HV_100g870；断裂韧性是普通Al₂O₃涂层的2倍；无润滑磨损的耐磨性是普通Al₂O₃涂层的2.5倍. 关键词： SHS等离子喷涂 纳米涂层 断裂韧性     

Composition design and laser cladding of Ni-Zr-Al alloy coating on the magnesium surface

The cluster line criterion was used for optimized design of a Ni-Zr-Al alloy used as coating on the AZ91HP magnesium alloy by laser cladding. Results show that the coating mainly consists of an amorphous, two ternary intermetallic phases with Ni₁₀Zr₇ and Ni₂₁Zr₈ type structures resulting in high hardness, good wear resistance and corrosion resistance. The interface between the clad layer and the substrate has good metallurgical bond.     

Atmospheric reactive plasma sprayed Fe-Al2O3-FeAl2O4 composite coating and its property evaluation

In the present study, Fe-Al₂O₃-FeAl₂O₄ composite coatings were successfully deposited by reactive plasma sprayed Al/Fe₂O₃ agglomerated powder. Phase composition and microstructure of the coatings were determined by XRD and SEM. The results indicated that the composite coatings were principally composed of three different phases, i.e. FeAl₂O₄ phase as main framework, dispersed ball-like Fe-rich phase, and small splats of Al₂O₃ phase, and it was thought that the in situ synthesized metal phase was helpful to toughen the coating matrix. According to the results of the indentation and frictional wear tests, the composite coating exhibited excellent toughness and anti-friction properties in comparison with conventional Al₂O₃ monophase coating, though its microhardness value was a little lower than that of Al₂O₃ coating. The formation mechanism and the toughening mechanism of the composite coating were clarified in detail.