Kinetics of the gamma-radiation-induced polymerization of ethylene in tert-butyl alcohol

The gamma-radiation-induced polymerization of ethylene in the presence of 13–30 ml of tert-butyl alcohol was carried out under a pressure of 120–400 kg/cm² at a dose rate of 1 × 10³ to 2.5 × 10⁴ rad/hr at 30°C with a 100 ml reactor. The polymerization rate and the molecular weight of the polymer increased with reaction time and pressure and decreased with amount of tert-butyl alcohol. The polymer yield increased almost proportionally with the dose rate, while the molecular weight was almost independent of it. These results were graphically evaluated, and the rate constants of initiation, propagation, and termination for various conditions were determined. No transfer was observed. On the basis of these results the role of tert-butyl alcohol in the polymerization is discussed.     

Effect of short-chain alcohols on the oil-in-water microemulsion polymerization of styrene

The influence of short-chain alcohols, 1-butanol (C₄OH), 2-pentanol (C₅OH) and 1-hexanol (C₆OH), on the formation of oil-in-water styrene microemulsions and the subsequent free-radical polymerization was studied. Sodium dodecyl sulfate was used as the surfactant. The overall performance of C₄OH as the cosurfactant is quite different from C₅OH and C₆OH. The range of the microemulsion region in decreasing order is C₄OH > C₅OH > C₆OH. The primary parameters selected for the microemulsion polymerization study were the concentrations of cosurfactant and styrene. Only a small fraction of microemulsion droplets initially present in the reaction system can be successfully transformed into latex particles and the remaining droplets serve as a reservoir to supply the growing particles with monomer. Limited flocculation of latex particles also occurs during polymerization and the degree of flocculation is most significant for the C₄OH system. Received: 24 August 1999/Accepted in revised form: 22 October 1999     

Radiation-induced emulsion polymerization of ethylene. I. Effect of reaction conditions on the polymerization

The effect of reaction conditions on the rate of radiation-induced emulsion polymerization of ethylene was studied by use of a 500-ml autoclave. Among various kinds of emulsifiers, a series of potassium salts of fatty acids gave high rates of the polymerization. The polymerization was inhibited by the presence of oxygen, but the rate of polymerization followed by the induction period was not influenced by the initial presence of oxygen. Stirring rate and the monomer: water ratio did not affect the rate of polymerization. The rate of polymerization was maximum at about 80°C, and number-average molecular weight was influenced by the temperature in a similar manner as the rate of polymerization. This suggests that the change of mobility of propagating radical in the polymer particle changes the rate of termination reaction. The rate of polymerization was proportional to the 1.7 power of the reaction pressure.     

Effect of pressure on the radiation-induced polymerization of ethylene in tert-butyl alcohol

The effects of pressure of the radiation-induced polymerization of ethylene in tert-butyl alcohol were studied. The reaction was carried out by use of a reactor with a capacity of 100 ml under the following conditions; pressure, 60–400 kg/cm²; temperature, 24 ± 3°C; dose rate, 2.0 × 10⁴?1.6 × 10⁵ rad/hr; amount of medium (tert-butyl alcohol containing 5 vol-% water), 70 ml. The results of polymerization were analyzed by a kinetical treatment based on a reaction mechanism with both first- and second-order terminations for the concentration of propagating, radical. On the basis of the kinetical treatment the rate constants of each elementary reaction at several pressures were determined, and the activation volumes of elementary reactions were obtained and are discussed in connection with the reaction mechanism. Consequently, the rate constants of propagation, first-order termination, and second-order termination at pressure p and at 24°C were expressed by,      

Effect of temperature on the radiation-induced polymerization of ethylene in various media

The effects of temperature on the radiation-induced polymerization of ethylene in bulk and in the presence of ethyl alcohol, n-butyl alcohol, tert-butyl alcohol, cyclohexane, 2,2,4-trimethylpentane, and 2,2,5-trimethylhexane were studied. The changes of the amounts of polymerized monomer with the reaction temperature were different from each other in these reaction systems, especially in the range lower than 60–80°C. At temperatures lower than 60–80°C, as the reaction temperature increases, the amount of polymerized monomer decreased in bulk and in the presence of tert-butyl alcohol. The amount was almost constant in the presence of ethyl alcohol and 2,2,4-trimethylpentane, and it increased in the presence of n-butyl alcohol, cyclohexane, and 2,2,5-trimethylhexane. However, in the temperature range higher than 60–80°C, the amount of polymerized monomer increased with increasing temperature in every reaction system except for bulk polymerization. The molecular weight of polymer decreased with increasing temperature in every reaction system except at temperatures lower than 25°C. The molecular weight of polymer formed in bulk, in tert-butyl alcohol, and also in 2,2,4-trimethylpentane were relatively higher than that in other reaction systems. A bimodal molecular weight distribution was observed for the polymer formed in bulk and in tert-butyl alcohol at 40–60°C. These results are discussed in connection with the heterogeneity of the reaction system. The differences due to temperature in each reaction system are explained as due to the difference in affinity of the reaction system for the propagating chain and in the facility of chain transfer to the medium.     

Effect of dose rate on the radiation-induced polymerization of ethylene in tert-butyl alcohol

The dependence of the dose rate on the rate of radiation-induced polymerization of ethylene in tert-butyl alcohol containing 5 vol-% water was studied. The reaction was carried out by use of a reactor with a capacity of 100 ml under the following conditions: pressure, 200 kg/cm²; temperature, 24 ± 3°C; dose rate, 3.7 × 10⁴?1.6 × 10⁵ rad/hr; amount of medium, 70 ml. The dose rate exponents for rate of the polymerization, the molecular weight, and the number of polymer chain were found to be about 0.8, ?0.1, and 0.9, respectively. These results were well explained with kinetic results (obtained by a novel analytical method) for the polymerization which contain both first-order and second-order terminations for the concentrations of propagating radical. The individual values of the rate constants in each elementary reaction were also obtained.     

Effect of amount of medium on the radiation-induced polymerization of ethylene in tert-butyl alcohol

The kinetics of the radiation-induced polymerization of ethylene in the presence of various amounts of medium (tert-butyl alcohol containing 5 vol-% of water) was studied, and the effect of the amount of medium on the polymerization was investigated. The polymerization was carried out by use of a reactor of 100 ml capacity under the following conditions: temperature, 24 ± 3°C; pressure, 200 kg/cm²; dose rate, 2.0 × 10⁴?1.6 × 10⁵ rad/hr. The amount of polymerized monomer and the rate of polymerization were maximum when about 50 ml of the medium was used. Data obtained with the use of 30, 50, and 90 ml of the medium were analyzed kinetically and the rate constants of each elementary reaction were determined by the method based on a reaction mechanism which contains both first- and second-order terminations for the concentration of propagating radical. These results were compared with those obtained with the use of 70 ml of the medium already reported in the previous paper. The dose rate exponents of the rate of polymerization were about 0.7–0.8. It was found that G values for the initiation of ethylene and the medium were 1.5 and 3.8, respectively, and the rate of propagation was proportional to the fugacity of ethylene. It is supposed that the medium plays an important role in the first-order termination, because the apparent rate constant of the reaction was larger when a larger amount of medium was used.     

Effect of hydrogen on the γ-radiation-induced polymerization of ethylene

The effects of hydrogen on the γ-radiation-induced polymerization of ethylene were studied from the viewpoint of polymer structure and kineties. All experiments were carried out at 30°C. In the polymerization of ethylene containing 21.6% hydrogen, the solid polymer was obtained as a main product, while no liquid product was found. There was no difference in hydrogen contents before and after the irradiation; and acetylene, ethane, butane, and butene-1 were found as gaseous products. The polymer yield increased almost proportionally with dose rate in the presence of 8.0% hydrogen; on the other hand the molecular weight was independent of dose rate. At hydrogen contents of 0–8%, the polymerization rate increased with reaction time and decreased with hydrogen content. The molecular weight also increased with the time, and the extent of the increment decreased with the time and hydrogen content. The number of moles of polymer chain increased proportionally with the reaction time and increased linearly with hydrgen concentration. These results were analyzed by using a graphical evaluation method for kinetics, and the effects of hydrogen on the each elementary step in the polymerization were discussed.     

Effect of acetylene on the γ-radiation-induced polymerization of ethylene

The effects of acetylene on the γ-radiation-induced polymerization of ethylene were studied from the viewpoint of the gaseous products and polymer structure. The experiments were carried out under a pressure of 400 kg/cm²; the temperature was 30°C; the does rate was 1.1 × 10⁵ rad/hr; and the acetylene content was 0–20%. The solid polymer was obtained in the polymerization of ethylene containing 2.2% acetylene, while the monomer containing 19.7% acetylene gave a yellowish viscous oil. The polymer yield and molecular weight decreased remarkably with acetylene content. The main gaseous product was hydrogen, and trace amounts of butane, butene-1, butadiene-1,3, and benzene and its derivatives were also observed. The rate of formation of hydrogen was almost independent of acetylene content and there was no difference in acetylene contents before and after the irradiation was found. The infrared spectra of the polymers showed the presence of vinylidene, trans-vinylene, and terminal vinyl unsaturations, 1,4-disubstituted benzene, and carbonyl groups. The contents of trans-vinylene, terminal vinyl, and methyl groups increased with acetylene content, and that of vinylidene was independent of acetylene content. The monomer reactivity ratios of ethylene and acetylene were evaluated as 45.5 and 66.0, respectively. On the basis of the results, the effects of acetylene on the γ-radiation-induced polymerization of ethylene were discussed.     

Effect of oxygen on the γ-radiation-induced polymerization of ethylene

The effects of oxygen on the γ-radiation-induced polymerization of ethylene were studied at a temperature of 30°C.; the pressure was 400 kg./cm.², the dose rate was 1.9 × 10⁵ rad/hr.; and oxygen content was from 1–2000 ppm. The main product was solid polymer, and no liquid product was found. The gaseous products were hydrogen, acetylene, higher hydrocarbons, carbon dioxide, aldehydes, and acids. Several kinds of carbonyls similar to those formed in γ-ray oxidized polyethylene were observed in the polymer. The polymer yield and the degree of polymerization decreased markedly with increasing oxygen content, while the amount of carbonyls in the polymer increased. The number of moles of polymer chain and the amounts of hydrogen and acetylene were found to be almost independent of the oxygen content. The polymerization of pure ethylene was not affected by carbon dioxide and formic acid. On addition of acetaldehyde, the polymer yield and the degree of polymerization decreased markedly, while the number of moles of polymer chain increased. In the polymerization of ethylene containing oxygen, both the rate of oxygen consumption and the carbonyl content of the polymer increased, while the inhibition period decreased by the addition of acetaldehyde. It was found that the degree of polymerization after the inhibition period is almost independent of the reaction time in the presence of acetaldehyde, while it increases with the time in the absence of acetaldehyde.     

Chromocene catalysts for ethylene polymerization: Scope of the polymerization

Chromocene deposited on silica supports of high surface area forms a highly active catalyst for polymerization of ethylene. Polymerization is believed to occur by a coordinated anionic mechanism previously outlined. The catalyst formation step liberates cyclopentadiene and leads to a new divalent chromium species containing a cyclopentadienyl ligand. The catalyst has a very high chain-transfer response to hydrogen which permits facile preparation of a full range of molecular weights. Catalyst activity increases with an increase in silica dehydration temperature, chromium content on silica, and ethylene reaction pressure. The temperature-activity profile is characterized by a maximum near 60°C, presumably caused by a deactivation mechanism involving silica hydroxyl groups. A value of 72 was estimated for the ethylene–propylene reactivity ratio (r₁). Linear, highly saturated polymers are normally prepared below 100°C. By contrast with other commercial polyethylenes, the chromocene catalyst produces polyethylenes of relatively narrow molecular weight distribution. Above 100°C, unsaturated, branched polymers or oligomers are formed by a simultaneous polymerization–isomerization process.     

Effect of poly(ethylene oxide) on the kinetics of oxidative polymerization of aniline

The kinetics of polymerization of aniline hydrochloride in aqueous poly(ethylene oxide) solution in the presence of ammonium persulfate have been studied. The order of the catalytic step has been found to change from first to second when the molecular weight of poly(ethylene oxide) reaches a certain value. Adsorption equilibrium is rapidly established between the monomer and its oxidation products which give rise to a new phase and exert a catalytic effect.     

Effect of the alkylaluminum cocatalyst on ethylene polymerization by a nickel–diimine complex

Different chlorine-free alkylaluminum compounds were active cocatalysts for ethylene polymerization in the presence of 1,4-bis(2,6-diisopropylphenyl)-acenaphthenediimine-dichloronickel (II) (1). The combination of 1 with trimethylaluminum or triisobutylaluminum produced catalytically active species that polymerized ethylene with productivities up to 469 kg_polymer/(mol_Ni · h). The activity of the catalytic system and the properties of the polymeric materials were influenced strongly by the reaction temperature. The polymers had a high molecular weight (up to 642 × 10³ g · mol⁻¹), and the molecular weight increased with the reaction time. The polyethylenes were branched, and the branching could be modulated by the proper choice of reaction parameters. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4656–4663, 1999     

Nascent structures during the polymerization of ethylene

Summary The polymerization of ethylene under precipitation conditions using substrate supported VCl₃/AlEt₃ catalyst has been studied using electron and optical microscopy together with solid state light scattering. Initially, the nascent polymer appears globular, probably because of its initial pseudo-molten state resulting from the heat of polymerization. The globular particles, each of which are centers of polymerization, expand in diameter by an intussusceptive mechanism of growth. When the substrate is completely covered, continued growth leads to elongated, crimped particles (“worms”) which protrude from the surface and constitute a “grassy” texture. The fundamental aspect of the crystallization is that it occurs under stress, due to the constant insertion of monomer at the catalyst surface displacing and stretching the already laid polymer as it undergoes crystallization. The result is a strained polymer matrix which ultimately forms cracks bridged with fibrils. A model is proposed to describe each aspect of the observed morphology.

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Zusammenfassung Die Polymerisation von ?thylen unter F?llungsbedingungen mit Verwendung eines Substrates, auf dem VCl₃/AlEt₃-Katalysator aufgebracht wurde, wurde mittels Elektronen- und optischen Mikroskop sowie mit Lichtstreuung im festen Zustand untersucht. Anf?nglich erscheint das wachsende Polymer kugelig, wahrscheinlich infolge seines zun?chst pseudo-geschmolzenen Zustandes wegen der Polymerisationsw?rme. Die kugeligen Partikel von denen jedes ein Polymerisationszentrum ist, wachsen im Durchmesser durch den bekannten Einschubmechanismus. Wenn das Substrat vollkommen bedeckt ist, führt das weitere Wachstum zu l?nglichen gewundenen, wurmf?rmigen Gebilden, welche aus der Oberfl?che herausstehen und eine rasen?hnliche Textur erzeugen. Der grunds?tzliche Aspekt der Kristallisation ist der, da? sie unter Spannung geschieht aufgrund der konstanten Einschiebung von Monomeren an der Katalysatoroberfl?che, was das schon gebildete Polymere verlagert und streckt, w?hrend es kristallisiert. Das Ergebnis ist eine gestreckte Polymer-Matrix, die schlie?lich Brüche bildet, überbrückt mit Fibrillen. Es wird ein Modell vorgeschlagen, um jeden Gesichtspunkt der beobachteten Morphologie zu beschreiben.

     

Nascent structures during the polymerization of ethylene

Summary The thermal behaviour of nascent or as grown polyethylene was studied. The analysis of the melting curves of various high molecular weight samples show that the maximum melting points are usually sharper and higher than those corresponding to samples crystallized from the melt or solution in absence of external deformation. The melting points increase with polymerization time and reach at least 412 °K (139 °C) for samples polymerized for few minutes. This usually goes along with the appearance of a higher submaximum around 415°K (142°C) which corresponds to extended chain crystalline material having superheating properties. Such features are explained in terms of a scheme where continuous deformation is operative during polymerization and crystallization of the nascent samples.Taken in part from the Thèse de Doctorat of H. D. Chanzy, CNRS registration number A.O. 3296 (1970). Part I of this series is ref. (4) in this paper.     

Investigation of the requirements for plasma-induced polymerization of alcohols

We analyzed the requirements for plasma-induced alcohol polymerization by comparing the reactions of several types of aliphatic alcohols and alkanes. The experiments revealed that alcohol polymerization requires the fixation of atmospheric nitrogen into alcohol. The OH group in alcohol physically contributes to initiate the airborne plasma reactions with its permittivity. However, the group chemically works to inhibit the fixation of nitrogen and successive polymerization of alcohols. Our study demonstrates that the ratio of OH groups per weight percent of each molecule decides the feasibility of the polymerization and the properties of the polymers.     

Effect of silica nanoparticles on solid state polymerization of poly(ethylene terephthalate)

In the present study, the effect of silica nanoparticles, on the solid state polycondensation (SSP) kinetics of poly(ethylene terephthalate) (PET) is thoroughly investigated. At silica concentrations less than 1 wt% and reaction temperatures between 200 and 230 °C higher intrinsic viscosity (IV) values were measured, compared to neat PET at all reaction times. However, with 1 wt% of nanosilica (n-SiO₂), the IV increase of the nanocomposites was similar to that of neat PET and a further increase to 5 wt% n-SiO₂ resulted in significantly lower IV values. A simple kinetic model was also employed to predict the time evolution of IV, as well as the carboxyl and hydroxyl content during SSP. The kinetic parameters of the transesterification and esterification reactions were estimated at different temperatures with or without the addition of n-SiO₂. The activation energies of both reactions were determined together with the concentration of inactive end-groups. From the experimental measurements and the theoretical simulation results it was proved that n-SiO₂ in small amounts (less than 1 wt%) enhances both the esterification and transesterification reactions at all studied temperatures acting as a co-catalyst. However, as the amount of nanosilica increases a number of inactive hydroxyl groups were estimated corresponding to participation of these groups in side reactions with the nanosilica particles. These side reactions lead initially to branched PET chains and eventually (5 wt% n-SiO₂ concentration) to crosslinked structures.     

Pressure-induced polymerization in solid ethylene

Ethylene is the simplest organic molecule containing a double bond and is the starting monomeric unit in the synthesis of polyethylene, one of the most largely produced polymers. Here we report a high pressure infrared study of ethylene at room temperature. A polymerization reaction is observed when the crystalline phase I is compressed above 3.0 GPa. The reaction kinetics was investigated at two different pressures, 3.6 and 5.4 GPa. The recovered product was identified in both cases as polyethylene, but while a conformationally disordered and branched low-density polymer is obtained at the highest pressure, a high-density crystalline polymer is obtained at 3.6 GPa. A reaction mechanism was proposed on the basis of the kinetic data and the structural information.     

Chain transfer in ethylene polymerization

Chain transfer constants in the homogeneous free-radical polymerization of ethylene at 1360 atm. and 130°C. have been determined for over 50 compounds, including nearly 300 hydrocarbons. The effects of substitution, unsaturation, and ring strain in the transfer agent molecule on the reactivity of its C? H bonds in chain-transfer reactions with a polyethylene growing chain are analyzed. Qualitatively, these trends parallel those found for simple radicals attacking simple molecules. However, the principle that the reactivity of a compound is the sum of the reactivities of all reactive bonds, which is well established for simple radicals and transfer agents, is found not to be true in ethylene polymerization. It is postulated that the deviations from this principle are due to steric factors which become very important when the free radical is bulky. The transfer constants measured in ethylene polymerization are also compared with transfer constants in other systems. A strong correlation is found between the transfer constants in ethylene and published data on rates of abstraction of hydrogen atoms by methyl radicals.