Resin matrix shear band and its special effect on stress concentration of fiber composites

A constitutive model is constructed to consider the resin matrix post-yield softening and progressive hardening behaviors. A user-defined material mechanical behavior(UMAT) subroutine is created, then the non-linear three-dimensional finite element analysis on the tensile processes of multi-fiber composites is conducted. The approximate 45° shear bands emanating from the matrix crack tip are found, being coincided with the experimental observations. The shear stress on the adjacent intact fiber/matrix interface is strongly influenced by the shear band and thus the stress concentration factor(SCF) changes obviously in the adjacent fibers. The distinct stress redistribution in the adjacent intact fibers implies the significant effect of the shear bands on the progressive fiber fracture initiation. As the inter-fiber spacing increases, the peak value of the SCF in the adjacent intact fiber decreases, whereas the overload zone becomes wider. The research has provided a helpful tool to evaluate the failure of fiber composites and optimize the composite performance through the proper selection of resin matrix properties and fiber volume fraction.     

Stab-Resistant Performance of the Well-Engineered Soft Body Armor Materials Using Shear Thickening Fluid

Stab-resistant body armor can effectively prevent sharp instruments from attacking the protected parts and reduce the threat to human bodies. Shear thickening fluid (STF) is a kind of smart material with variable viscosity and its viscosity can change significantly with external stimuli. The soft and adaptive characteristics of STF provide a new idea for improving the performance of stab-proof materials. In this work, three kinds of soft anti-stabbing materials were designed and prepared with aramid, poly–p–phenylene benzodioxazole (PBO), and carbon fiber fabrics impregnated with STF. Quasi-static puncture tests and dynamic impact tests were conducted to compare the performance of different anti-stabbing structures. The results showed that the peak piercing force of the STF-treated fabrics in the puncture testing was greatly increased than that of neat samples. Against the D2 knife, the maximum impact load of STF/PBO fiber fabric was increased from 55.8 N to 72.9 N, increasing by 30.6%. Against the D3 spike, the maximum impact load of STF/aramid fabric was increased from 128.9 N to 254.7 N, increasing by 197.6%. The mechanical properties of fibers were important factors for the resistance to knives, and the fabric structure was the key point to bear the spike. Optical photographs of fabric fractures and scanning electron microscope analysis indicated that the STF effectively limited the slip of the fiber bundle when the tool penetrated the fabric, which played a positive role in maintaining the tightness and integrity of the fabric structure.     

Structural analysis of hexagonal and solid carbon fibers composite

This paper is showed to explore the relationship between materials and their properties. The elements are defined by their features. It identifies the composition of the pyrolysis products obtained through pyrolysis in the structure of different designs. Two design specimens of carbon fibers structure with different directional load were fabricated, solid carbon fibers and hexagonal carbon fibers structure. The deformation behavior is well-known and has been analyzed. 3D finite element (FE) models were used to investigate both structures. There was some impact on the specimens used, and the behavior of the strain and stress line was captured. These results show that the positive Poisson's ratio of both composites structures obtained when appropriate yarn structure in the 3D material system is adopted in both designs. The main purpose of the experiment was to define and test the structure's use in industries that require carbon fiber material that has excessively excellent mechanical and thermal properties. DMA tests have been conducted, and both the thermal and mechanical properties investigated. The compositions can improve carbon vs the adhesion of the polymer matrix for carbon fibers structure, which allows the use of such fibers for the reinforcement of plastics without extra processing.     

基于棒状介孔SiO_2剪切增稠流体的流变行为

以三嵌段共聚物聚氧乙烯-聚氧丙烯-聚氧乙烯(PEO-PPO-PEO,P123)为模板剂,采用溶胶-凝胶法合成了介孔SiO_2-P123复合物,经煅烧除去P123得到不同长径比的棒状介孔SiO_2粒子,将其分散于聚乙二醇(PEG)中制成剪切增稠流体(STF),利用旋转流变仪对STF的流变性能进行了表征。结果表明:在稳态条件下,STF的剪切增稠效应随介孔SiO_2质量分数的增加而增强,随介孔SiO_2粒子长径比的增加而减弱;在动态条件下,STF的剪切增稠效应随介孔SiO_2质量分数的增加而减弱,随介孔SiO_2粒子长径比的增加而增强。     

Study of a shear thickening fluid: the suspensions of monodisperse polystyrene microspheres in polyethylene glycol

The monodisperse polystyrene (PS) microspheres were prepared by dispersion polymerization. The rheological properties of shear thickening fluid (STF) based on PS microspheres dispersing in polyethylene glycol with different concentrations were studied through the steady and oscillatory shear at different temperatures, respectively. All suspensions successively present the first shear thinning, the shear thickening, and the second shear thinning. The experimental results indicate that the shear thickening behavior of STF is controlled by the concentration of PS microspheres and temperature, as changed from continuous shear thickening (CST) to discontinuous shear thickening (DST) with increasing solid content or decreasing temperature. The STF is affected by shear rate, temperature, and the viscosity of the dispersed medium, and it is reversible absolutely and presents transient response ability. Both CST and DST behave as dilatancy. The PS microsphere aggregations formed under shear stress may result in the shear thickening in STFs.     

The effect of coating on the stiffness and toughness of encapsulated fiber composites

The effect of the coating of the fiber on the stiffness and toughness of composite materials is presented in this paper. The type of composite material considered is of a macroscopically isotropic composite medium containing coated fibers. The models used to simulate such materials consists of: the cylindrical fiber, a cylindrical annulus of the coating, an annulus of the matrix enveloped by an infinite region of an equivalent composite consisting of a transversely isotropic material and representing the real composite with dispersed coated fibers. Solutions for the longitudinal, transverse and shear elastic moduli in the four-phase model were established assuming linear elastic conditions. The results were found to depend on the extent and the mechanical properties of the coating. The stiffness and toughness of the composite were evaluated in models representing plane-stress equatorial sections of the representative volume element of the real material according to the Hashin-Rosen model. The stiffness of the fiber composites was studied by varying the rigidity and the extent of the fiber-coating in the model and evaluating its influence on the overall mechanical behavior of the model. On the other hand, the toughness of the composite was evaluated by the method of caustics in models made of composite PMMA plates with PMMA inclusions coated with a ductile annulus. Interesting results were derived concerning the influence of the soft annulus on the mechanical behavior of the composite.     

Mechanical property evaluation of glass–jute fiber reinforced polymer composites

The natural fibers such as jute, coir, hemp, sisal etc. are randomly used as reinforcements for composite materials because of its various advantages such as low cost, low densities, low energy consumption over conventional fibers. In addition, they are renewable as well as biodegradable, and indeed wide varieties of fibers are locally available. In this study, glass–jute fiber reinforced polymer composite is fabricated, and the mechanical properties such as tensile, flexural and impact behavior are investigated. The materials selected for the studies were jute fiber and glass fiber as the reinforcement and epoxy resin as the matrix. The hand lay‐out technique was used to fabricate these composites. Fractured surface were comprehensively examined in scanning electron microscope (SEM) to determine the microscopic fracture mode. A numerical procedure based on the finite element method was then applied to evaluate the overall behavior of this composite using the experimentally applied load. Results showed that by incorporating the optimum amount of jute fibers, the overall strength of glass fiber reinforced composite can be increased and cost saving of more than 30% can be achieved. It can thus be inferred that jute fiber can be a very potential candidate in making of composites, especially for partial replacement of high‐cost glass fibers for low load bearing applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Influence of cellulose nanofibers on the rheological behavior of silica-based shear-thickening fluid

In this work, the influence of cellulose nanofibers (CNFs) on the rheological behavior of silica-based shear-thickening fluid (STF) is investigated. CNFs of 150–200 nm in diameter were extracted from cotton fibers using a supermasscolloider. CNF-reinforced STF of different concentrations (0.1–0.3 wt.%) was prepared via an ultrasonication technique. The presence of CNFs and their interaction with the silica nanoparticles in the STF were analyzed using SEM and FTIR. The addition of a minute quantity of CNF to the STF (0.3% CNF-reinforced STF) caused a marked increase in the peak viscosity, from 36.8 (unmodified STF) to 139.0 Pa s (0.2% CNF-reinforced STF), and a concomitant decrease in the critical shear rate from 33.45 to 14.8 s^?1 . The presence of a large number of hydroxyl groups on the CNFs enhanced their interaction with the nanoparticles via hydrogen bonding, which induced shear thickening. The mechanism of the interaction between silica nanoparticles and CNF was also demonstrated. Oscillatory dynamic rheological analysis showed that the addition of even a small amount of CNF led to higher elastic behavior in the system at lower shear rates. In contrast, a more viscous nature was demonstrated at higher angular frequencies. As the concentration of  nanofibers in the STFs increased, the crossover point between storage and loss modulus shifted to higher angular frequencies, implying stronger interaction between the constituents of the STF. The dynamic viscosity profile of all samples also exhibited shear-thickening behavior.     

Viscoelasticity of Shear Thickening Fluid Based on Silica Nanoparticles Dispersing in 1-butyl-3-methylimidizolium Tetrafluoroborate

The viscoelasticity of shear thickening fluid (STF), a crucial property in the protective composite applications, with different silica nanoparticle concentrations in ionic liquid, 1-butyl-3-methylimidizolium tetrafluoroborate ([C₄min]BF₄), was studied at different temperatures and with shear frequencies through oscillatory shear, respectively. All STFs present strain thickening behavior. With increasing silica nanoparticle concentration, the critical shear strain for the onset of strain thickening decreased, while the complex viscosity, storage modulus, and loss modulus increased significantly. The critical shear strain increased with an increase of temperature, while the complex viscosity, storage modulus, and loss modulus decreased notably. The critical shear strain was constant with increasing the frequency of strain, while the complex viscosity decreases slightly. The storage modulus and loss modulus were independent with frequency in the strain thickening region. Nanoparticle clusters leading to strain thickening were demonstrated. The viscoelastic response of STFs to varying silica nanoparticle content, temperature, and frequency investigated here will help to design the specific application of STFs in soft protective composites and damping devices.     

Effects of fiber orientation on the stress distribution in model composites

A Raman-mechanical technique was used to study the relationship between stress distribution and fiber orientation in model composites. Our experimental data generally were consistent with most simplistic mechanical models. A more complete analysis, using the Eshelby equivalent inclusion method, fitted our experimental data exceptionally well. For large applied strains, compressive failure occurred for fibers which were oriented at high angles relative to the draw direction. This occurred because of the lateral shrinkage associated with the matrix when the sample was stretched. The effect of fiber end geometry on the stress distribution for these misaligned fibers was the same as observed earlier. Tapered-end fibers generally carried loads more efficiently in composites than blunt-end fibers.     

Effect of fiber surface treatments on the essential work of fracture of HDPE-continuous henequen fiber-reinforced composites

Lignocellulosic fibers, such as henequen, sisal, coconut fiber (coir), jute, palm and bamboo, have been used as reinforcement materials for different thermosetting and thermoplastic resins because of their attractive physical and mechanical properties. Unlike the traditional engineering fibers, e.g. glass and carbon fibers, and mineral fillers, these lignocellulosic fibers are able to impart certain benefits such as low density, less machine wear, no health hazards, and a high degree of flexibility to the composite. The last attribute is especially true because these lignocellulosic fibers will bend rather than fracture, like glass fibers do, during processing of the composite. The mechanical properties and fracture behavior of a natural fiber reinforced polymer composite depend, not only on the properties of constituents, but also on the properties of the region surrounding the fiber, known as the interphase, where the stress transfer takes place. Moreover, the tailoring of the interphase by means of surface treatments, and carefully characterizing it, gives a better understanding of the performance of natural-fiber reinforced composites. The fracture toughness resulting from the use of natural fibers as reinforcing materials is quite different between ductile and brittle polymers, as well as between quasi-static and impact loading rates. The aim of this paper is to study the effect of the interphase properties, resulting from well controlled surface treatment of the natural fibers, on the behavior of a ductile polymer matrix composite under quasi-static loading using the essential work of fracture criteria. Specifically, the contribution of each of the different fiber-matrix interfacial adhesion levels towards the dissipation energy were analyzed and discussed. In the case of the plastic work βw_p, there seems to be a synergy between the frictional and chemical interactions observed for both, low and high strain rates. The nonlinear mechanical behavior of the natural fiber under combined tensile-shear loads has also an effect on the fracture behavior of the composite. Additionally, different fiber surface treatments change the microstructural nature of the natural fiber, further affecting its behavior, particularly under high loading rates.     

A comparison study on the homogeneity and heterogeneity fiber induced crystallization of isotactic polypropylene

The crystallization behavior of iPP in composites with PET, Nylon-6 and its own fibers under various conditions was studied using an optical microscope equipped with a hot stage. The results show that the nucleation capacity of PET and Nylon-6 fibers towards the iPP matrix is mainly controlled by the shear flow of the iPP matrix during sample preparation. When the composites were prepared at a temperature where the iPP was kept in its supercooled state, the nucleation of iPP on the PET and Nylon-6 fiber surfaces was enhanced due to the shearing of the iPP melts caused by introduction of the fibers. The nucleation was markedly reduced by keeping the composites at the fiber introduction temperature for a short time to relax the shear flow of the iPP matrix. The nucleation of iPP on its own fiber, however, is mainly related to the nature of the iPP fiber itself. No detectable morphological change of iPP on its own fiber can be identified under all thermal conditions used in this study.     

A novel dynamic constitutive micromechanical model to predict the strain rate dependent mechanical behavior of glass/epoxy laminated composites

In the present research, a novel dynamic constitutive micromechanical (DCM) model was developed to predict the strain rate dependent mechanical behavior of laminated glass/epoxy composites. The present model is an integration of the generalized strain rate dependent constitutive model as a constitutive model for the neat polymer, the plasticity model of Huang as a micromechanical model, and dynamic progressive failure criteria. This model is able to predict the longitudinal and transverse tensile and in-plane shear behaviors of unidirectional glass/epoxy composites with arbitrary fiber volume fractions at arbitrary strain rates. The present model can also predict the stress-strain behavior of laminated composites with different layups and fiber volume fractions at arbitrary strain rates. A comparison between the results predicted by the present model and the available experimental data showed that the model predicts the strain rate dependent mechanical behavior of glass/epoxy composites with very good accuracy.     

Failure prediction of hybrid composite using Arcan's device and Drucker-Prager model

Hybrid composites are promising materials due the possibility of combining the properties of different fiber types with those of the polymeric matrix. The higher number of phases involved in this kind of material and the hydrostatic component of polymer behavior make it unfeasible to use classic models for failure prediction, like the Von Mises or Treska models. In this study, a modified Arcan's device was applied for mechanical characterization of a polymeric blend matrix composite reinforced with randomly oriented continuous fibers (a clutch disc) to generate combined loading conditions. Experimental results were applied in the Von Mises and Drucker-Prager theoretical models for failure prediction. Additionally, scanning electron microscopy (SEM) was applied to analyze the fracture surface. The failure envelope provided by the Drucker-Prager model fit the experimental results, making it a promising tool for predicting the behavior of this type of hybrid composite.     

The effect of temperature on interfacial characteristics of fiber cord/rubber composite in the pull‐out process

The test of fiber pullout from rubber was carried out under different conditions, at three temperatures. Based on the experiment and a nonlinear two‐dimensional finite element (2D FE) modeling, the single fiber cord pullout from the rubber matrix at different temperatures was analyzed. The changes of interfacial shear stresses and failure mode at every stage of interface cracking forthe fiber cord/rubber composite were also investigated. It is shown that the simulation results of the pullout are in good agreement with the experiment. It is concluded that the 2D FE modeling can effectively predict the thermal interface cracking process for an axisymmetric structure of the fiber cord/rubber composite. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Experimental investigation on the mechanical properties of Cyperus pangorei fibers and jute fiber-based natural fiber composites

The present era uses natural fibers as a partial replacement for synthetic fibers, thereby utilizing eco-friendly materials in a number of automotive applications (namely, bumpers, wind shields, doors, ceilings, etc.). Although there are many research findings related to natural fiber composites, in this work, a new sandwich layer of Cyperus pangorei fibers and jute fiber epoxy hybrid composites is developed using the hand lay-up technique and compared with the pure Cyperus pangorei fiber and pure jute fiber epoxy composites. The mechanical properties like tensile, flexural, compressive, impact, and hardness are performed as per ASTM standards for the developed composites. The test results show that Cyperus pangorei hybrid composite 3 had a tensile strength of 50.2 MPa, flexural strength of 301.48 N mm^?2, ultimate compression load of 15.03 KN, impact energy of 6.34 J, and Shore D hardness of 82.7, which are superior by 1.1–1.5 times to all the other developed composites. The microstructural characterizations are performed using scanning electron microscope which played a vital role in analyzing the failure morphology of the composites.     

Modulating the rheological response of shear thickening fluids by variation in molecular weight of carrier fluid and its correlation with impact resistance of treated p-aramid fabrics

The present study deals with the effect of molecular weight of carrier fluid on the rheological behaviour of shear thickening fluid (STF) and impact energy absorption by treated p-aramid fabrics. High molecular weight polyethylene glycols (HMW-PEG: 1000, 3000 and 6000 g mol⁻¹) were individually added to a mixture of PEG 200 and PEG 600 to prepare ternary mixtures of carrier fluids. Increase in average molecular weight of the carrier fluid via addition of PEG 1000 and PEG 3000 enhanced the dilatant behaviour of STF. On the other hand, addition of PEG 6000 led to a rheological response inferior to that obtained via addition of PEG 3000 owing to solidification of the former at room temperature resulting in fusion of silica particles. However, an inverse relation was observed between the rheological behaviour of HMW-PEG based STFs and impact resistance of p-aramid fabrics treated with them. The diminution in impact energy absorption occurred due to lubrication effect caused by long polymer chains of HMW-PEG. On the other hand, fusion of solidified PEG 6000 and silica particles created rough microstructures over the yarn surface, which enhanced inter-yarn friction, resulting in improved impact energy absorption.     

Rheological behavior of biocomposites of silk fibroin fiber and poly(ε‐caprolactone): Effect of fiber network

Rheological behavior was examined for biocomposites of rod‐like silk fibroin (SF) fiber and poly(ε‐caprolactone) (PCL) to investigate an effect(s) of the SF fiber network therein on the mechanical properties. At 160 °C where PCL was a homogeneous melt, linear viscoelastic tests revealed that the SF/PCL composites hardly relax to behave essentially as elastic solids (more precisely, plastic solids before yielding) at low frequencies. The corresponding equilibrium modulus G₀ increased strongly with the SF volume fraction ?_SF (G₀ ～ ?) and was attributable to the elastic bending of the SF fibers incorporated in the network. The Doi‐Kuzuu model for non‐Brownian rods was modified for the SF/PCL composites by incorporating the rod–rod contact at equilibrium. The G₀ calculated from this model was satisfactorily close to the data, in both ?_SF dependence and magnitude, lending support to the assignment of the composite elasticity to the fiber bending. The storage modulus G′ measured under large‐amplitude oscillatory shear (LAOS) was smaller than the linear viscoelastic G′, and this difference between the linear and nonlinear moduli was enhanced for the composites with a larger SF content and at lower frequencies. This nonlinear effect was attributable to a decrease of the effective fiber–fiber contacts sustaining the elasticity under LAOS. Under steady shear, the SF/PCL composites exhibited nonlinear (plastic) flow behavior associated with the stress overshoot, and their apparent viscosity was comparable to/lower than the viscosity of neat PCL matrix. The overshoot became much less significant on application of a second shear immediately after the first shear, while the overshoot was partly recovered after a quiescent rest between the first and second shears. These nonlinear features were attributable to slippage between shear‐oriented fibers and PCL matrix. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1957–1970, 2009     

Short Twaron aramid fiber reinforced thermoplastic polyurethane

Mechanical, dynamic mechanical, and rheological behaviors of a short p‐aramid fiber reinforced thermoplastic polyurethane (TPU) have been studied in the range of 0–30 wt% of fibers. The tensile strength of the composite is improved slightly at higher fiber content with a minimum at around 10 wt% of fibers. The addition of fibers markedly reduces elongation at break and entails a steady increase in the elastic modulus, but decreases the wear resistance of the matrix. Storage modulus (E′) is increased and the shapes of loss tangent (tan δ) peaks point to a possible fiber–matrix interaction. Rheological studies show a power law behavior for all composites and increased viscosity with fiber loading. Study of the tensile and cryogenic fracture surfaces by scanning electron microscopy (SEM) indicates good correlation between the modes of failure and strength of the composites. The micrographs reveal good interfacial adhesion and extensive peeling and fibrillation of the fibers in the compounded and fractured composites. Theoretical models have been used to fit the experimental modulus data. Copyright © 2008 John Wiley & Sons, Ltd.