Uniaxial deformation and relaxation of polymer blends: relationship between flow and morphology development

Uniaxial elongational flow followed by stress relaxation of a dilute mixture of polystyrene/polymethylmethacrylate) PS/PMMA with PS (5 wt%) as a dispersed phase was investigated. The behavior of the blend was found to be dominated by the PMMA matrix during elongation and by the interface during the relaxation at long time. Such a behavior was related to drop deformation and shape recovery during the relaxation process as was confirmed by morphological analyses on samples quenched within the rheometer just after elongation and at various times during the relaxation process. The morphology and the rheological material functions variation were compared to the Yu model (Yu W, Bousmina M, Grmela M, Palierne JF, Zhou C (2002) Quantitative relationship between rheology and morphology in emulsions. J Rheol 46(6):1381–1399).     

Rheology and morphology of polystyrene/polypropylene blends with in situ compatibilization

Rheology and flow-induced morphology were studied in immiscible polypropylene (PP)/polystyrene (PS) blends with a droplet–matrix microstructure. Two reactive precursors, maleic anhydride grafted PP and amino terminated PS, were added during the melt-mixing process to form a graft copolymer. The effects of both the amount of compatibilizer and the shear history on the rheological and morphological behavior were investigated systematically. Small amplitude oscillatory experiments and scanning electron microscopy were used to study the phase morphology. Shear history has an important effect on the morphology of the uncompatibilized blends. The droplet size refines with increasing shear rate. The decrease of this effect with increasing degrees of in situ compatibilization is mapped out. The results are discussed in terms of interfacial tension and the interfacial coverage. It turns out that most of the conclusions that were previously obtained on physically compatibilized blends are also valid for chemically compatibilized ones.     

Rheology of polymer blends: non-linear model for viscoelastic emulsions undergoing high deformation flows

Non-linear rheology of a mixture of two viscoelastic immiscible liquids undergoing high deformation flow was considered. Using Grmela's formalism (Grmela 1986, 1989, 1993a, b) and the coarse grained picture given by Onuki (1987) and Doi and Ohta (1991), we have derived a set of highly non-linear time-dependent transport equations that take into account a direct coupling between the rheology and morphology. Breakup, coalescence, and the high deformation of the interface were considered. Models of Doi and Ohta (1991), Lee and Park (1994), and Grmela et al. (1998) are recovered as special cases. The parameters of?the model were given a physical meaning in both shear and elongational flows and the predictions of the model were ¶compared to the predictions of the previous models on the basis of experimental results obtained on two model?blends PDM/PB polydimethylsiloxane/poly(1-butene) and PP/PS polypropylene/polystyrene blends.     

Rheology of polymer blends: linear model for viscoelastic emulsions

 Kerner's model for flow of composite elastic media is extended to an emulsion of viscoelastic phases with interfacial tension undergoing deformations of small amplitude. A privileged internal structure inside the suspended drops is discussed in terms of fluid circulation across the interface. It is shown that for usual drop radius and interfacial tension values of emulsions, the rheological behavior predicted by the model, with very simple expression for the complex shear modulus, is quantitatively similar to that predicted by Palierne's model. Predictions of the model are compared with experimental data obtained on a polystyrene/polyethylene blend sheared in a small-amplitude oscillatory mode. Received: 10 August 1998 Accepted: 18 December 1998     

Dynamics and rheology of the morphology of immiscible polymer blends – on modeling and simulation

 The material properties of heterogeneous polymer blends are crucially influenced by their morphology, i.e., by the spatial structure of the blend components and by the specific configuration of the interfaces separating the phases. Hence, in order to understand the behavior of experimentally obtained morphologies, one is interested in modeling the relevant dynamics of the morphology subject to external flow. Thus one can study, e.g., through the interfacial stress tensor the rheological properties due to the interfaces. The balance equations used for that purpose are based on a Cahn-Hilliard equation for the local concentration, the continuity equation, and a modified Navier-Stokes equation for the local velocity. The essential material and processing parameters such as surface tension, viscosity and volume fraction of both polymers, and imposed shear rate are taken into consideration as model coefficients. By regarding hydrodynamic interaction, which is proved to be important in case of immiscible blends, the interfacial relaxation is described properly. Simulations in both three and two dimensions agree at least qualitatively with experimental results concerning droplet deformation, droplet coalescence, and interfacial rheological properties of the blend. Received: 25 September 2000 Accepted: 24 April 2001     

Particle-stabilized polymer blends

The effect of low-volume fractions of nanoparticles on the morphological processes and the rheological properties of immiscible blends are dis cussed. For blends of poly-isobutylene and poly-dimethylsiloxane stabilized by silica particles, particles help to suppress coalescence. Yet, particle bridging of different droplets has also been reported and leads to a slow build up of a gel-like structure, which could interfere with the morphology evolution under flow. We first investigated the importance of this effect under relevant conditions. To further assess the relative importance of the different processes in technically relevant polymer–polymer blends, the effect of carbon black particles on morphological processes—coalescence and break-up—in polyamide and ethylene–ethylene–metylacrylate copolymers will be studied using rheological methods. It will be shown that particles affect coalescence and break-up, suggesting that the effect of particles is linked to their effect on interfacial dynamics.     

Effect of interfacial tension on linear viscoelastic behavior of immiscible polymer blends

When interfacial tension is increased from zero to infinity, the storage dynamic modulus predicted by Palierne's model varies in a nearly Gaussian fashion with almost equal asymptotic values at the limits of low and high interfacial tension. We report a simple physical discussion of such an effect. Received: 13 January 1999 Accepted: 22 March 1999     

Quantitative rheological evaluation of phase inversion in two-phase polymer blends with cocontinuous morphology

 The present work is focused on the rheological properties of two-phase polymer blends in the phase inversion region. A large number of PS/PMMA- and PSAN/PMMA-blends has been investigated in order to establish a rheological criterion which allows the quantitative determination of the phase inversion concentration φ_PI by rheological means. Three rheological criteria based on the viscous and elastic blend properties such as maximum of dynamic viscosity η′, slope of G′, and maximum of G′ at a constant evaluation frequency have been tested. By correlating the rheological results to data from quantitative morphological analysis we could prove that the chosen rheological criteria are differently suitable for the determination of φ_PI. It has turned out that the G′ criterion is the most robust and most suitable one yielding an excellent correlation with morphological data. Based on these findings we propose a new simple equation for the prediction of φ_PI-values. Received: 14 March 2001 Accepted: 15 May 2001     

Coalescence suppression in model immiscible polymer blends by nano-sized colloidal particles

The effect of nanometer sized silica particles (R16 nm) on the flow-induced morphology of immiscible polymer blends is studied. Polydimethylsiloxane (PDMS) and polyisobutylene (PIB) are chosen as model components. A stable droplet/matrix microstructure is obtained for blends of 30% PIB in 70% PDMS or vice versa. Rheological measurements are used to show that the silica particles alter the sensitivity of the of dispersed phase/matrix microstructure to shear flow. Coalescence is suppressed or at least slowed down on a practical time scale, especially when PDMS is the matrix phase. The effect of mixing conditions, pre-shear rate and particle concentration on the blend morphology are studied. Cryo-SEM is used to observe the accumulation of the particles at the interface. Blends stabilized by solid particles could provide an interesting alternative to blends compatibilized by block-copolymers.This paper was presented at the first Annual European Rheology Conference (AERC) held in Guimarães, Portugal, September 11-13, 2003.     

Rheological study of segmented polyurethane and polycaprolactone blends

The dynamic rheological properties of segmented polyurethane based on polycaprolactone diol (PU-PCL diol) and poly (ɛ-caprolactone) (PCL) blends were experimentally examined and theoretically analyzed using Palierne model. PU–PCL diol was melt blended with PCL in three different ratios of 20, 30, and 40%. Initial modeling attempts failed to fit the experimental data of these blends, as the model overpredicted their rheological data. This failure is believed to be due to partial dissolution of PCL in PU. According to our obtained results from differential scanning calorimetry and dynamic thermal mechanical analysis, pure PU–PCL diol is diluted by its homopolymer. By calculating the complex modulus of this diluted matrix using a simple mixing rule and its incorporation into the model, good fitting of the Palierne equation to the experimental data was obtained.     

Strain hardening behavior of polymer blends with fibril morphology

We investigate the rheological behavior of the polymer blends with fibril morphology, with special focus on the effect of fibril morphology on the extensional properties under uniaxial extension. We add a small amount of the dispersed phase to the matrix, and control the blend morphology by changing the viscosity ratio. When the fibril morphology is maintained, the blend shows not only a significant increase of the extensional viscosity but the strain hardening behavior. The extensional viscosity increases depending on the aspect ratio of the fibers, while the strain hardening behavior originates from the restricted stretching of deformable fibers, which has been confirmed theoretically by introducing the concept of rigidity of the fiber. It suggests a way to induce the strain hardening behavior by introducing deformable fibrils into the matrix, that is, by the design of polymer blends with a small amount of dispersed phase such that the fibril structure is maintained.     

Rheological behavior of compatibilized and non-compatibilized PA6/EPM blends

The rheological properties of PA-6/EPM polymer blends, non-compatibilized and compatibilized with grafted ethylene propylene rubber (EPM-g-MA), have been investigated. Linear and non-linear (relaxation both in shear and extension) experiments were realized. Stress relaxation experiments coupled with scanning electron microscopy (SEM) analysis showed the existence of one relaxation time and non-deformed droplets for the immiscible blend, and two relaxation times and deformed droplets for the compatibilized ones, the second relaxation being more pronounced for higher compatibilizer contents. These results clearly indicate that, despite the high viscosity and elasticity ratios, if high amounts of compatibilizer are added to the blend, interfacial slip is suppressed and a high-enough adhesion between the phases is achieved for the high-viscosity dispersed phase to be deformed. Paper presented at the 3rd Annual European Rheology Conference, April 27–29, 2006, Crete, Greece     

Rheology and morphology of starch/synthetic polymer blends

Corn starch and maleic anhydride functionalized synthetic polymers were melt blended in a Haake twin-screw extruder. The amount of starch in the blends was 60 and 70% by weight. The synthetic polymer used was either styrene maleic anhydride (SMA) or ethylene propylene maleic anhydride copolymer (EPMA). The blends did not exhibit normal thermoplastic behavior; and hence, rheological data was obtained by extrusion feeding the material through a slit die or cylindrical tube viscometer. The starch/SMA blends were extruded through a slit viscometer with a 45% half entry angle, while the starch/EPMA blends were extruded through a cylindrical tube viscometer with a half entry angle of 37.5°. For the blends, data could be obtained at low to moderate shear rates (10< _app<200s^–1). At higher shear rates, blends exhibited slip and/or degradation of starch. The viscosity of the blends exhibited shear-thinning properties. Regrinding and re-extruding through the viscometer a second time showed a significant reduction in shear viscosity for starch/SMA blends. Gel permeation chromatography data indicated that starch macromolecules degraded upon successive extrusion. Extensional viscosity, as estimated from entrance pressure drop method for starch/EPMA blends showed stretch thinning properties. Regrinding and re-extruding showed that the samples were more sensitive to changes in extensional viscosity as observed from the Trouton ratio versus extension rate plot. Optical microscopy showed the presence of starch granules after melt blending, the size of which was related to the torque (or stress) generated during extrusion. The higher the torque, the smaller the size of the starch granules. Successive extrusion runs reduced the number of unmelted granules.Nomenclature A,B Constants associated with power law fluids (Pa s^{m or n}) - e Entrance correction - H Height of slit die (m) - m, n Flow behavior index in shear and extension flow respectively - P _s Shear component of the entrance pressure drop (Pa) - P _e Extensional component of the entrance pressure drop (Pa) - Q volumetric flow rate (m³S^–1) - R _o radius of barrel exit (m) - R ₁ radius of cylindrical die (m) - T _r Trouton ratio - w width of slit die (m) - pressure gradient (Pam^–1) - half die entry angle - P _en Entrance Pressure Drop (Pa) - apparent extension rate (s^–1) - apparent shear rate (s^–1) - _w wall shear stress (Pa) - first normal stress difference in uniaxial extension (Pa)     

A parameter investigation of shear-induced coalescence in semidilute PIB–PDMS polymer blends: effects of shear rate, shear stress volume fraction, and viscosity

In this work, drop coalescence of polymer blends under shear flow in a parallel flow apparatus was investigated by optical sectioning microscopy. In each experiment, shear rate was set at values low enough to avoid any break-up phenomena. The time evolution of the drop size distribution was determined by motorized sample scanning and iterative acquisition of stacks of images along sample depth. Drop size and location in the acquired images was found by automated image analysis techniques. A systematic experimental campaign to investigate the effects of shear rate (in the range 0.1–0.5 s⁻¹), volume fraction (2.5–10%), and viscosity of the two phases (3–63 Pa s) at different viscosity ratio (0.1–2.3) was carried out. By comparing data from different experiments, it was found that at any strain value, the average drop size decreases monotonically with the shear stress, calculated as the product of shear rate and matrix viscosity. Furthermore, the coalescence rate slowed down with increasing viscosity ratio. Overall, these results provide an extensive set of data, which can be used as a benchmark for modeling shear-induced coalescence in polymer blends.Paper presented at the Annual Meeting of the European Society of Rheology, Grenoble, April 2005.     

Rheology of compatibilized immiscible viscoelastic polymer blends

Rheological behavior of a PS/PE model viscoelastic immiscible blend compatibilized by two types of interfacial modifiers was investigated. Dynamic, steady shear, and transient experiments were performed to probe the effect of the interfacial modification on the rheological behavior of the blend. While the effect was relatively small in dynamic and steady shear experiments, significant signature of the presence of the copolymer was observed in transient experiments after start up of shear flow. The magnitude of the departure from Doi-Otha theory (worked out for non-compatibilized blends) was evaluated. Received: 6 March 2000 Accepted: 15 June 2000     

Stress relaxation behavior of PMMA/PS polymer blends

In this work, the stress relaxation behavior of PMMA/PS blends, with or without random copolymer addition, submitted to step shear strain experiments in the linear and nonlinear regime was studied. The effect of blend composition (ranging from 10 to 30 wt.% of dispersed phase), viscosity ratio (ranging from 0.1 to 7.5), and random copolymer addition (for concentrations up to 8 wt.% with respect to the dispersed phase) was evaluated and correlated to the evolution of the morphology of the blends. All blends presented three relaxation stages: a first fast relaxation which was attributed to the relaxation of the pure phases, a second one which was characterized by the presence of a plateau, and a third fast one. The relaxation was shown to be faster for less extended and smaller droplets and to be influenced by coalescence for blends with a dispersed phase concentration larger than 20 wt.%. The relaxation of the blend was strongly influenced by the matrix viscosity. The addition of random copolymer resulted in a slower relaxation of the droplets.     

Rheological models with microstructural constraints

Rheological models of complex fluids with a physically restricted microstructure are analyzed to obtain general classes of dynamical evolution equations for these materials. These classes insure that the appropriate mathematical constraints, associated with each type of physical restriction, are consistently incorporated into the corresponding model development. Describing the microstructure of the complex fluid with a second-rank tensor variable, a general class of dynamical evolution equations is derived for three physically meaningful constraints associated with constancy of the invariants of this microstructural tensor. The physical rationale for each of these constraints is discussed, and a corresponding set of constrained dynamical evolution equations is derived in general terms. Abdellatif Ait-Kadi passed away suddenly during the course of this research. The surviving authors express their gratitude to Abdellatif for our many hours of productive work and companionship.     

The influence of matrix viscoelasticity on the rheology of polymer blends

We examine the effects of matrix phase viscoelasticity on the rheological modeling of polymer blends with a droplet morphology. Two contravariant, second-rank tensor variables are adopted along with the translational momentum density of the fluid to account for viscoelasticity of the matrix phase and the ellipsoidal droplet shapes. The first microstructural variable is a conformation tensor describing the average extension and orientation of the molecules in the matrix phase. The other microstructural variable is a configuration tensor to account for the average shape and orientation of constant-volume droplets. A Hamiltonian framework of non-equilibrium thermodynamics is then adopted to derive a set of continuum equations for the system variables. This set of equations accounts for local conformational changes of the matrix molecules due to droplet deformation and vice versa. The model is intended for dilute blends of both oblate and prolate droplets, and droplet breakup and coalescence are not taken into account. Only the matrix phase is considered as viscoelastic; i.e., the droplets are assumed to be Newtonian. The model equations are solved for various types of homogeneous deformations, and microstructure/rheology relationships are discussed for transient and steady-state conditions. A comparison with other constrained-volume rheological models and experimental data is made as well.     

Rheology of polymer blends with matrix-phase viscoelasticity and a narrow droplet size distribution

A Hamiltonian framework of non-equilibrium thermodynamics is adopted to construct a set of dynamical continuum equations for a polymer blend with matrix viscoelasticity and a narrow droplet size distribution that is assumed to obey a Weibull distribution function. The microstructure of the matrix is described in terms of a conformation tensor. The variable droplet distribution is described in terms of two thermodynamic variables: the droplet shape tensor and the number density of representative droplets. A Hamiltonian functional in terms of the thermodynamic variables is introduced and a set of time evolution equations for the system variables is derived. Sample calculations for homogenous flows and constant droplet distribution are compared with data of a PIB/PDMS blend and a HPC/PDMS blend with high viscoelastic contrast. For the PIB/PDMS blend, satisfactory predictions of the flow curves are obtained. Sample calculations for a blend with variable droplet distribution are performed and the effect of flow on the rheology, droplet morphology, and on the droplet distribution are discussed. It is found that deformation can increase or decrease the dispersity of the droplet morphology for the flows investigated herein.     

Evolution of viscosities and morphology for the two-phase system polyethylene oxide/poly(dimethylsiloxane)

Shear viscosities and oscillatory viscosities were measured for the two-phase system polyethylene oxide/poly(dimethylsiloxane) at 70 °C as a function of composition. This blend exhibits the usual droplet/matrix structures in the vicinity of the pure components and a region of co-continuity within which two droplet/matrix structures coexist. A stepwise reduction in the shear rate, , leads to a rapid increase in viscosity followed by a much slower exponential decay; plots of the corresponding rate constants as a function of composition exhibit two discontinuities marking the boundaries of co-continuity; a similar dependence is obtained for the time independent final viscosities . Keeping the blend composition constant and determining as a function of yields a curve that passes a distinct maximum, where the viscosities are very close to that of the less viscous pure component on both ends of this dependence. The dynamic mechanical measurements of the blends yield at low frequencies storage moduli G′ that are orders of magnitude larger than that of the components because of the deformation of the interfaces. At high frequencies, the loss moduli G″ reflect the increasing alignment of the drops suspended in the matrix phases. The composition dependencies of G′ and of the complex viscosities can again be used to determine the limits of co-continuity.