Modeling multiphase latex particle equilibrium morphology

Multiphase waterborne polymer particles provide advantages in more demanding applications and their performance depends on particle morphology. Currently, no general approach to predict the morphology of multiphase latex particles is available. In this work, a model based on Monte Carlo methods was developed for the prediction of equilibrium morphologies of multiphase waterborne systems, such as polymer‐polymer and polymer‐polymer‐inorganic hybrids. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2579–2583, 2010     

Modeling of composite latex particle morphology by off-lattice Monte Carlo simulation

Composite latex particles have shown a great range of applications such as paint resins, varnishes, water borne adhesives, impact modifiers, etc. The high-performance properties of this kind of materials may be explained in terms of a synergistical combination of two different polymers (usually a rubber and a thermoplastic). A great variety of composite latex particles with very different morphologies may be obtained by two-step emulsion polymerization processes. The formation of specific particle morphology depends on the chemical and physical nature of the monomers used during the synthesis, the process temperature, the reaction initiator, the surfactants, etc. Only a few models have been proposed to explain the appearance of the composite particle morphologies. These models have been based on the change of the interfacial energies during the synthesis. In this work, we present a new three-component model: Polymer blend (flexible and rigid chain particles) is dispersed in water by forming spherical cavities. Monte Carlo simulations of the model in two dimensions are used to determine the density distribution of chains and water molecules inside the suspended particle. This approach allows us to study the dependence of the morphology of the composite latex particles on the relative hydrophilicity and flexibility of the chain molecules as well as on their density and composition. It has been shown that our simple model is capable of reproducing the main features of the various morphologies observed in synthesis experiments.     

Rheology and particle interaction of thickened latex

The pseudoplastic rheological properties of concentrated monodisperse polystyrene latexes with known sodium lauryl sulfate and methylcellulose surface coverages have been studied. It was assumed that the flow units of a concentrated thickened latex subjected to mechanical shear are “flocs” which comprise many particles with immobilized medium in the interstices. During shearing, the particle-particle bonds within the flocs undergo compression and stretching, sometimes breaking and reforming, causing the energy dissipation measured as the yield stress. A model was developed to calculate the average number of bonds per floc and this model was applied to an empirical modification of Firth and Hunter's elastic floc model to correlate the yield stress with the particle-particle separation pressure (defined as a measure of the interaction strength). It was found that the yield stress of a thickened latex is affected by the particle-particle interaction and the morphology of the particle flocs. The particle-particle interaction is affected by the surface coverage of thickener and emulsifier, and their concentrations in the aqueous phase, as well as other factors. The morphology of the particle flocs is affected by the particle interaction and the mechanical treatment. The adsorption of emulsifier and thickener, the rheology of the thickened latexes, the morphology of the particle flocs, and the particle-particle interactions, as well as their interrelationships, are described.     

Characterization of latex particle arrays by gas adsorption

Assemblies of colloidal particles are frequently used in novel applications, and this requires nondestructive methods allowing overall characterization of the sample and collection of information about the quality of the arrays. From suspensions of polystyrene, poly[styrene-co-(2-hydroxyethylmethacrylate)], poly[styrene-co-acrylic acid], and poly[styrene-co-methacrylic acid], assemblies of spherical particles were obtained by elimination of the solvent in different ways-evaporation, gravity deposition, and filtration. These latex particle packings were characterized by scanning and transmission electron microscopy and by gas adsorption to determine the efficiency of packing. The surface area, total pore volume, and pore size distributions obtained from the adsorption and desorption data were related to characteristic parameters calculated for cubic close-packed spherical particles.     

Nucleation of gold nanoparticles on latex particle surfaces

Gold particles were nucleated on functionalized (i.e., sulfonate or imidazole groups) latex particle surfaces. Gold ions were associated with the functional groups present on the surface of the latex particles by metal‐ligand formation and were then reduced to nucleate gold particles on the particle surface. The use of imidazole groups favored the metal‐ligand formation more effectively compared with sulfonic acid groups, so gold nucleation was investigated on the surface of imidazole‐functionalized model latex particles. The desorption of gold atoms or their surface migration first occurred during the reduction process and then gold nanoparticles were nucleated. The utilization of strong reductants, such as NaBH₄ and dimethylamine borane (DMAB) under mildly acidic conditions (i.e., pH 4) led to the deprotonation of imidazole‐rich polymer chains present on the surface of the model latex particles followed by deswelling of hydrophilic polymer surface layers. As a result, well‐dispersed gold nanoparticles were embedded in the hydrophilic polymer surface. On the other hand, the use of weak reductants led to the formation of localized gold aggregates on the surface of the latex particles. The removal of residual styrene monomer is very important because gold ions can be coordinated with the vinyl groups present in styrene monomer and would then be reduced by nucleophilic water addition. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 912–925, 2008     

The effect of clay on the morphology of multiphase latex particles

The effect of montmorrilonite clay (MMT) platelets on the morphology of polystyrene/poly(methyl methacrylate) (PMMA) composite latex particles prepared via PMMA-seeded (semi-) batch emulsion polymerization of styrene was studied. It was found that the particle morphology obtained greatly depended on the ability of the clay platelets to diffuse through the polymer particle. Indeed, when the reactions were strictly under kinetic control, i.e., where the clay platelets were unable to diffuse during polymerization, anisotropic core-shell-like morphologies with split core were observed. A better mobility of the clay platelets could more or less restrict the diffusion of the second-stage polymers within the host polymer, leading to original kinetically controlled morphologies. In the case of a full migration of the clay platelets to the particle surface, the penetration of the second-stage polymer species in the seed latex was found to be more limited, enhancing the formation of secondary particles.     

Functionalization of latex particle surface by using polymeric inisurfs

In this work the emulsion polymerisation of styrene was carried out in presence of the inisurfs (reactive surfactants). The reaction kinetics was followed by dilatometric and calorimetric measurements. The influence of the inisurf concentration in reaction mixture as well as the reaction temperature on the particle properties were studied. Resulting particles were characterised with FFFF‐MALLS and PCS. Viscosity measurements indicate the formation of particle flocks in the solution at certain inisurf concentration in reaction mixture.     

A turbidity study of particle interaction in latex suspensions

A turbidimetric analysis of particle interaction in latex suspensions is given. The turbidity measured at different wavelengths can be rendered by the product of an integrated form factorQ(²) and a suitably defined integrated structure factorZ(²,c). This factorization rests on the expansion of the form factor of the particlesP(q) and the structure factorS(q) [q=(4/)sin(/2); : scattering angle] of the system in even powers ofq. The accuracy of this approximation has been shown by calculating the turbidity for a system of hard spheres in terms of the Percus-Yevick structure factor by numerical integration. Also, the effect of polydispersity has been taken into account within the frame of Percus-Yevick-Vrij theory for non-uniform hard spheres. It is shown that the influence of small polydispersity (standard deviation below 8%) is within experimental uncertainty. The method is applied to precise UV-spectra (400800 nm) obtained from a polystyrene latex with a diameter of 77.4 nm. The integrated structure factorZ(²,c) obtained experimentally can be interpreted in terms of an effective diameter of interaction giving a measure for the strength of electrostatic interaction.     

Small-angle x-ray analysis of latex particles with core-shell morphology

A small-angle x-ray scattering (SAXS) study of latex particles consisting of a polystyrene (PS) core and a polymethylmethacrylate (PMMA) shell in theq-range 0.037 nm^–1q1.5 nm^–1 (q=(4/) sin (/2); : scattering angle) is reported. The particle size distributions of the latices have been determined by ultracentrifugation and allow a quantitative comparison of the experimental scattering intensities with theoretical models. The data obtained for the PS/PMMA latex are shown to be consistent with the proposed core-shell morphology. Separate studies of the PS-core-latex demonstrate that the amount of surfactant being adsorbed on the surface of the particles can be monitored directly. All results show that SAXS is well-suited to study the structure of latex particles in great detail.     

On particle coalescence in latex films (II)

Particle coalescence in latex films is investigated by measuring the smearing out process of perdeuterated nPBMA latex particles in a matrix of protonated nPBMA using SANS. It is found that—at least in this system—there is massive interdiffusion of material of different latex particles. Diffusion constants for 70 °C and 90 °C tempering temperatures are determined. In addition, the effect of molecular mass, crosslinking and incompatibility of the matrix material is investigated. As expected, the interdiffusion decreases with increasing molecular mass, but, surprisingly, dense crosslinking of the matrix latex particles accelerates the smearing out process. Increasing incompatibility lowers the rate of the smearing out process.Dedicated to Professor Dr. Helmut Dörfel on the occasion of his 60th birthday.     

Periodical oxidation current of single particle made of redox latex

A large electroactive particle, 1.3 μm in radius, is synthesized by coating the polystyrene latex with electroactive polyaniline film. It is monodispersed in size. Since the outside layer is electrically conductive, the electrode reaction propagates over the surface rapidly when it comes in contact locally with the electrode. Thus, it can be regarded as a model of a single redox particle, possessing the huge number of electrons, n. The colloidal suspension of the latex in HCl shows a steady-state anodic wave at a microelectrode. The value of n is 5.6×10¹⁰ by means of bulk electrolysis. The limiting current after eliminating noise of the electric power source exhibits periodical oscillation with 14 Hz. No periodicity is found in the blank or in Fe(CN)₆⁴⁻ solution. The oscillation indicates collision of the particle to the electrode to cause the oxidation. The product of the current by the period is much smaller than the redox charge on the single particle.     

Formation and morphology of latex monolayers. Computer simulation studies

The results of computer simulations of monolayers created from monodisperse latex particles are presented and discussed. Layers are characterized by the normalized coverage,NC (the actual coverage of the surface related to its maximum possible coverage with particles), and by the average number of neighbors,ANN, calculated as the number of particles being in contact with a given one and averaged over all the particles on the surface. Variable parameters used in simulations include: the rate of particles deposition, the probability of lateral movements, the probability of desorption of particles adsorbed on the surface, the probability of covalent immobilization of adsorbed particles, and the on-sphere slip parameter, OSS (characterizing the scattering of a falling particle on the particles being already attached to the surface). Morphology of monolayers is qualitatively characterized by relations betweenANN andNC. It is shown that for all monolayers formed without adhesion (and without repulsion) between the particles adsorbed on the surface the dependence ofANN vs.NC is described by a characteristic master curve (regardless of the values of probabilities of desorption and lateral movements of particles). For the monolayers created including adhesive forces between the adsorbed particles the plots ofANN vs.NC lie above the master curve, while similar plots obtained for the layers made of particles showing various types of repulsive interactions are always placed below it. Thus, the dependencies ofANN vs.NC, derived from computer simulations, can be used for the determination of the character of the interparticle interactions in the real systems.     

Polybutadiene latex particle size distribution analysis utilizing a disk centrifuge

Polybutadiene latexes made in emulsifier-free emulsion polymerization with diameters ranging from 50 to 300 nm of both unimodal and bimodal particles size distributions were analyzed by the line-start (LIST) method in a Brookhaven Disk Centrifuge Photosedimentometer (DCP). A special spin fluid was designed to be able to sediment polybutadiene since the density of the polymer is 0.89 gcm^–3 and is thus less dense than its suspending medium. Density and viscosity gradients were created simply by adding five different mixtures of ethanol, water, and emulsifier in density sequence to the spinning disk. Coagulation problems caused by diluting polybutadiene latices with ethanol were overcome by using nonionic Triton X-100 surfactant. Good agreement in the average particle size and distribution as well as polydispersity between transmission electron microscope and disk centrifuge data was accomplished. The analysis time for polybutadiene latex particle sizing thus was reduced from several days to approximately 1 h.     

Dynamic modeling of the morphology of latex particles with in situ formation of graft copolymer

Modification of the polymer–polymer interfacial tension is a way to tailor‐make particle morphology of waterborne polymer–polymer hybrids. This allows achieving a broader spectrum of application properties and maximizing the synergy of the positive properties of both polymers, avoiding their drawbacks. In situ formation of graft copolymer during polymerization is an efficient way to modify the polymer–polymer interfacial tension. Currently, no dynamic model is available for polymer–polymer hybrids in which a graft copolymer is generated during polymerization. In this article, a novel model based on stochastic dynamics is developed for predicting the dynamics of the development of particle morphology for composite waterborne systems in which a graft copolymer is produced in situ during the process. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Electrophoretic mobility of latex particles: effect of particle size and surface structure

The influence of particle size on the electrophoretic mobility of negatively charged latex particles was examined by a comparison between theory and experiment. Theoretical values for the dependence of the mobility on electrolyte concentration were calculated by a modified White–O’Brian model (Hidalgo-Alvarez et al., Adv. Coll. Interf. Sci. 67 (1996) 1) which enables the consistent calculation of the zeta (ζ) potential. For three polystyrene latexes of different size but similar surface charge density the measured mobilities increased with increasing radius for the electrolyte range under consideration. The theoretical calcalations resulted in a qualitatively correct prediction of the experimental data. The experimental comparison of the mobilities of hydrophobic and hydrophilic particles of similar size and surface charge density lead to the conclusion that hydrophilic surfaces lower the electrophoretic mobility. The same theoretical model was able to describe correctly this observed behavior by assuming a greater distance of the plane of shear. The effect of a spatial distribution of the charges was examined by characterizing an electrosterically stabilized latex. Contrary to all standard latices with surface charges this latex didn't show any mobility maximum as a function of electrolyte concentration.