Polymerization in nonuniform latex particles. III. Kinetics of grafting in emulsion polymerization

The concept of nonuniform distribution of free radicals in polymerizing latex particles has been incorporated into the development of a kinetic model for grafting reactions. This theory permits prediction of grafting efficiency as a function of reaction conditions. It can also be used for evaluation of rate constants for grafting reactions. Experimental data for emulsion polymerization of styrene in the presence of polybutadiene seed latex have been used to assess the proposed grafting theory. The predominant grafting reaction appears to be the attack of growing polystyrene chains on the allyl hydrogen atoms of polybutadiene. The results further reinforce the hypothesis that the entering oligomeric free radicals do not distribute uniformly within the particle volume.     

Polymerization in nonuniform latex particles: Distribution of free radicals

Previous kinetic studies in emulsion polymerization have almost always involved an assumption of uniform distribution of free radicals in the latex particle. Such an assumption is not likely to reflect reality in many systems that employ water-soluble initiators because the hydrophilic end-group of the oligomeric free radical will preferentially stay in the surface layer of the particle. This constrained end-group location would result in nonuniform distribution of free radicals in the polymerizing latex particles. A Monte Carlo simulation of the growth of a single polymer chain within the latex particle supports this hypothesis. Such a nonuniform distribution of free radicals in the latex particle is expected to have an influence on reaction kinetics and product properties. The mechanism for transport of free radicals out of polymerizing latex particles is reexamined based on the proposed concept, and a modified expression for the desorption rate constant is presented.     

Morphology and grafting reactions in core/shell latexes

The particle morphology and percent grafting were investigated as a function of the crosslink density of the seed latex in two systems of core/shell latexes of polybutadiene/polymethyl methacrylate (PB/PMMA) and styrene–butadiene rubber/polymethyl methacrylate (SBR/PMMA) prepared by seeded emulsion polymerization at 50°C. The thin layer chromatography/flame ionization detection (TLC/FID) technique was used to characterize the grafting efficiency of the core/shell latexes. The percent grafting of the shell polymer was found to decrease with increasing the crosslink density of the core material. The particle morphology and precent grafting were also investigated as a function of composition and structure of the core material in four core/shell latex systems: polybutadiene/styrene–acrylonitrile copolymer (PB/SAN), (styrene-butadiene) random copolymer/styrene acrylonitrile copolymer (S:B/SAN), polystyrene : polybutadiene/styrene-acrylonitrile copolymer (PS:PB/SAN) and Kraton/styrene-acrylonitrile copolymer (Kraton/SAN), which were prepared by direct emulsification for the seed followed by emulsion polymerization at 70°C for the shell polymer. Grafting and crosslinking of the core material were found to be competitive reactions depending on the microstructure of the seed latex.     

Model filled polymers. V. Synthesis of crosslinked monodisperse polymethacrylate beads

Monodisperse polymethacrylate beads of varied size and crosslink density are prepared by emulsion copolymerization of methacrylate and divinyl monomers in the absence of emulsifiers. The sizes of polybutyl and polyethyl methacrylate beads decreased with increasing polymerization temperature, while polymethyl methacrylate beads were largely unchanged in size. The molar mass of polymer in polymethyl metnacrylate beads markedly exceeded that in polystyrene beads. The rate of polymerization increased, and bead size decreased, with increasing initiator concentration or decreasing monomer concentration. The polymethacrylate beads are used as filler particles in polymer composites.     

不同尺寸（0.02—0.5μm）单分散聚苯乙烯乳液微球的制备

通过对苯乙烯乳液聚合微观动力学以及聚合过程中胶粒直径及其分布随时间变化的理论分析,并通过实验验证,比较了不同乳化剂种类、不同反应温度和不同单体用量条件下,产物胶乳的粒径分布,发现乳液聚合最终产物的粒径分布与成核期长短没有直接联系,而是取决于自由基进入胶粒的速率常数、稳态增长时间、胶粒中的平均自由基数目和胶粒的体积增长速率,胶乳单分散性随这些参量的增大而提高,从而解释了采用高温、高引发剂浓度以及长时间反应的条件对最终的胶粒尺寸分布的影响。本文还通过实验,找到了在20～500nm范围内控制粒径大小及粒径分布的方法。在20～100nm的范围内,用一步法乳液聚合,通过改变单体用量和乳化剂浓度,制备了一系列粒径的单分散聚苯乙烯胶乳;在100～500nm的范围内,运用种子乳液聚合,通过改变溶胀单体与种子胶乳的用量比,也制得了不同粒径的单分散聚苯乙烯胶乳。     

Study of bulk morphology of polymer latex films using laser confocal fluorescence microscopy

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无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究

无乳化剂乳液聚合法合成单分散大粒径高分子微球的研究朱世雄杜金环金熹高陈柳生（中国科学院化学研究所北京１０００８０）关键词无乳化剂乳液聚合，单分散，均相成核，低聚物胶束微米级大粒径单分散高分子微球在标准计量、情报信息、分析化学等许多领域都有广泛的...     

Nonionic latices in aqueous media part 1. Preparation and characterization of polystyrene latices

A series of non-ionic polystyrene latices in aqueous media containing particles with a narrow size distribution have been prepared using a nonyl phenol poly(ehylene glycol) condensate as the surfactant, methoxy poly(ethylene glycol methacrylate) as the comonomer/stabilizer, and ascorbic acid/hydrogen peroxide as the initiator system. As a control synthesis for comparison with the above latex, a charge stabilized polystyrene latex was prepared, using an anionic surfactant and potassium persulphate as the initiator. Latices employing a combination of charge plus steric stabilization mechanisms were also prepared, in order to investigate the effect of the non-ionic surfactant and the comonomer/stabilizer. The particle size of the latices was measured by transmission electron microscopy, the surface charge density by conductimetric titration and the glass transition temperature of the polymer by differential scanning calorimetry. The latex prepared using non-ionic ingredients, showed no titratable charge and exhibited a profound lowering of the glass transition temperature, with respect to the charge stabilized latex. On the basis of these results, schematic models for the polymerization mechanism and the morphology of the latex particles are proposed.     

Synthesis of halogen-free amino-functionalized polymethyl methacrylate by atom transfer radical polymerization (ATRP)

In order to obtain amino-terminated polymethyl methacrylate (PMMA-NH₂) free of halogen we used the atom transfer radical polymerization (ATRP) to polymerize methyl methacrylate (MMA) in presence of an initiator containing an alkyl bromide unit and a protected amine functional group. The use of CuBr / N,N,N′,N′′,N′′-pentamethyldiethylenetriamine (PMDETA) as co-catalyst system results in a polymer free of halogen due to hydrogen transfer from PMDETA to the growing polymer chain. However, side reactions occur affecting the typically “living” character of the ATRP. The measured molecular weights are consistently higher than the theoretical ones and the molecular weight distributions are relatively broad.     

Two-Dimensional Chromatographic Analysis of Polystyrene-block-poly(methyl methacrylate) Copolymers Synthesized by Selective Oxidation of Polystrene-9-borabicyclo[3.3.1]nonane

Summary: The preparation of polystyrene block methyl methacrylate copolymers (PS-b-PMMA) is described. The polystyrene segment was prepared by anionic polymerization and the methylmethacrylate segment was prepared via free radical autoxidation of a borane agent attached to the styrene chain. 1 The chemistry involves a transformation of the anionic polymerization process to borane chemistry by firstly producing polystyrene with chain end unsaturated alkyl functional groups prepared using a n-butyllithium initiator and termination with allylchlorodimethylsilane. Secondly, the unsaturated macroinitiator end was hydroborated by 9-borabicyclo[3.3.1]nonane (9-BBN) to produce a borane terminated PS. Thirdly, the borane group at the chain end was selectively oxidized and converted to polymeric radicals in the presence of methyl methacrylate which then initiated radical polymerization to produce block copolymers. The polymer obtained was characterized using several chromatographic techniques including LC-CC (liquid chromatography under critical conditions) for the polystyrene segments and two-dimensional chromatography with LC-CC in the first dimension and SEC in the second. The results show that block formation was successful although significant homopolymerization of methyl methacrylate is also obtained.     

聚甲基丙烯酸-2,2,3,3-四氟丙酯的立构规整性

本文报道了由60℃自由基引发聚合得到的聚甲基丙烯酸-2,3,3-四氟丙酯,经浓硫酸水解而生成聚甲基丙烯酸。后者以重氮甲烷酯化,转化成聚甲基丙烯酸甲酯,并且分别作红外光谱、核磁共振波谱分析。根据分析结果推断聚甲基丙烯酸-2,2,3,3-四氟丙酯为无规立构聚合物,并与聚甲基丙烯酸正丙酯衍生而来的相应产物作比较。     

凝胶色谱法测定聚丙烯腈相对分子质量的验证

采用窄分布的聚苯乙烯和聚甲基丙烯酸甲酯分别对凝胶色谱柱进行标定,测定了聚丙烯腈的相对分子质量。聚苯乙烯、聚甲基丙烯酸甲酯标定法得到聚丙烯腈的重均相对分子质量分别为5.008×10^5,2.929×10^5,两种标定方法所得数据相差较大。采用光散射法验证窄分布标准样品标定测试数据的准确度,得到聚丙烯腈的重均相对分子质量为1.485×10^5,与窄分布聚合物标定凝胶色谱法得到的数据相差很大,表明凝胶色谱标定法测定聚丙烯腈的相对分子质量是一种相对方法,其量值无法实现准确溯源。     

A study of three-layered latex interpenetrating polymer networks used as processing modifiers and impact modifiers of thermo-plastic resins

In this paper, the latex interpenetrating polymer network poly(n-butyl acrylate) polystyrene/poly(methyl methacrylate) (PBA/PS/PMMA, or PBSM) was synthesized by microagglomeration and three-stage emulsion polymerization. The initial poly(n-butyl acrylate) latex particle was agglomerated by methacrylic acid residue containing the polymer latex and then encapsulated by PS and PMMA. The polyblend of poly(vinyl chloride) (PVC) and PBSM (PVC/PBSM) was prepared by blending PVC and PBSM. The morphology and properties of the polyblend have been studied. Experimental results have shown that the processability and impact-resistance of PVC can be enhanced considerably by means of blending 6–20 per hundred resin (phr) PBSM. The three-layered latex interpenetrating polymer network is a promising modifier for rigid PVC (RPVC) manufactures.     

Calorimetric investigation of polymerization reactions. I. Diffusion-controlled polymerization of methyl methacrylate and styrene

The rate of bulk polymerization of methyl methacrylate and styrene was determined directly, continuously and over the whole range of conversion with a differential scanning calorimeter (DSC) operated isothermally. At the later stages of the accelerated polymerization of methyl methacrylate, a previously unknown inflection or peak in the rate of polymerization was observed. The variation of the rate after the onset of the gel effect, including this peculiar inflection, was interpreted on the basis of the diffusion behavior of monomer molecules and polymeric radicals in the polymer–monomer system, their diffusion rates being predicted from the free volume theory. The final conversion at which no further polymerization proceeds was determined for both monomers. It was affirmed quantitatively that the final conversion has a close relation with the transition of the polymer–monomer system from a viscous liquid to a glassy state.     

Morphology control in polystyrene/poly(methyl methacrylate) composite latex particles

The effect of the presence of different amounts of block copolymers [polystyrene-block-poly(methyl methacrylate)] on the morphology of polystyrene/poly (methyl methacrylate) composite latex particles was investigated. The block copolymers were produced in situ by controlled radical polymerization (CRP) through the addition of the second monomer to a seed prepared by miniemulsion polymerization with a certain amount of a CRP agent. With an increase in the amounts of the block copolymers, the particle morphology changed from a hemisphere morphology (for a latex without block copolymers, i.e., without the use of a CRP agent during the polymerization) to clear core–shell morphologies as a result of decreasing polymer–polymer interfacial tension © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2484–2493, 2007     

Molecular weight distribution in emulsion polymerizations

A mathematical formulation is given which describes the evolution of the number distribution of the molecular weight (MWD) of linear polymer chains that grow in emulsion polymerization systems. The resulting set of coupled ordinary differential equations takes into account the microscopic events of free radical entry, exit, chain annihilation, bimolecular termination (by combination and disproportionation), and chain transfer in a mono- or polydisperse system. Simple analytic solutions are presented for systems in which the number of particles, as well as the average number of free radicals per particle, is constant and in which the rate coefficients are size independent. These solutions indicate that compartmentalization of the free radicals in the latex particles results in a significant increase in the polydispersity of the polymer produced by emulsion polymerization, compared with that in bulk systems. The theory shows that significant mechanistic information may be obtained from experimental MWDs and that, in principle, experimental conditions may be prescribed to grow a desired MWD. The MWDs are presented in a novel manner that facilitates the comparison of theory with experiment.     

Thermodynamic properties of three-dimensional radical polymerization of dimethacrylates and their relation to the structure and properties of network polymers

For the polymerization of dimethacrylates, thermodynamic properties related to effect of the formed network polymer on the reaction between pendant methacrylate groups and free radicals have been studied. The polymer matrix creates steric hindrances for this reaction and impedes the shrinkage process accompanying the opening of С=С bonds. As a result, internal stresses develop in the polymer, the heat of polymerization of methacrylate groups decreases compared with the polymerization of methyl methacrylate, and the full conversion of double bonds is prevented. The relaxation of internal stresses and of excess free volume leads to the spontaneous cracking of network polymers and causes formation of regular adhesive-shrinkage patterns. The process of superslow relaxation of internal stresses in polymer films has been ascertained, and the mechanochemical model of this process has been advanced. The effect of internal stresses on the physicomechanical properties of polydimethacrylates has been discussed.     

A kinetic investigation of surfactant‐free emulsion polymerization of styrene using laponite clay platelets as stabilizers

We report the kinetics and mechanism of soap‐free emulsion polymerization of styrene using laponite platelets as stabilizers. The polymerization was initiated by potassium persulfate and the latex particles were stabilized by laponite platelets dispersed in water. Laponite adsorption on the polymer particles was enhanced by the addition of poly(ethylene glycol) monomethylether methacrylate (PEGMA). Particle nucleation can be described using the classical homogeneous nucleation mechanism followed by coagulation of unstable precursors. Oligomeric radicals formed in the water phase become insoluble and precipitate on the laponite surface leading to primary precursor particles composed of a few polymer chains and one or several clay platelets. Mature latex particles are then generated by coagulation and growth of the previously formed precursor particles. Both the nucleation and initial aggregation rates increased in the presence of PEGMA. Calorimetric monitoring of the polymerization allowed estimating the heat produced by the reaction and the monomer conversion. Hence, using the monomer material balance, the number of radicals in the polymer particles could be estimated precisely. The average number of radicals per particle, $ \bar n $ , was found to be high in the range 3–6. This result was attributed to strong attractive interactions between the growing radicals and the clay surface. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

The effect of clay on the morphology of multiphase latex particles

The effect of montmorrilonite clay (MMT) platelets on the morphology of polystyrene/poly(methyl methacrylate) (PMMA) composite latex particles prepared via PMMA-seeded (semi-) batch emulsion polymerization of styrene was studied. It was found that the particle morphology obtained greatly depended on the ability of the clay platelets to diffuse through the polymer particle. Indeed, when the reactions were strictly under kinetic control, i.e., where the clay platelets were unable to diffuse during polymerization, anisotropic core-shell-like morphologies with split core were observed. A better mobility of the clay platelets could more or less restrict the diffusion of the second-stage polymers within the host polymer, leading to original kinetically controlled morphologies. In the case of a full migration of the clay platelets to the particle surface, the penetration of the second-stage polymer species in the seed latex was found to be more limited, enhancing the formation of secondary particles.     

镶嵌型乳胶粒子的合成

以苯乙烯、甲基丙烯酸甲酯、丙烯腈等单体或它们的混合物为硬单体,天然胶乳为弹性组分,经多步种子乳液聚合法制得了在天然胶乳的粒子上镶嵌硬聚合物相的互穿网络型乳胶粒子.考察了十二烷基硫酸钠、十二烷基苯磺酸钠、壬基酚聚氧乙烯醚、油酸等乳化体系,过硫酸钾、过氧化苯甲酰热引发体系及异丙苯过氧化氢-四乙烯五胺、叔丁基过氧化氢-四乙烯五胺等氧化还原引发体系对聚合反应的影响.研究了交联剂用量对互穿结合率、溶胶含量的影响及溶胀时间、硬单体组成、乳化剂种类对乳胶粒子形态的影响,确定了适宜的聚合配方和工艺条件.透射电镜观察乳粒形态结果表明,单一使用极性或非极性单体,仅得到核-壳结构乳液,而采用不同极性单体复合、溶胀、互穿,得到的是镶嵌硬聚合物型乳粒结构.