Experimental and numerical analysis of spray-atomization characteristics of biodiesel fuel in various fuel and ambient temperatures conditions

The purpose of this work is to reveal the effects of fuel temperatures and ambient gas conditions on the spray-atomization behavior of soybean oil methyl ester (SME) fuel. The spray-atomization behavior was analyzed through spray parameters such as the axial distance from the nozzle tip, local and overall Sauter mean diameter (SMD). These parameters were obtained from a spray visualization system and a droplet measuring system. In addition, the experimental results were compared with the numerical results calculated by the KIVA-3V code. It was revealed that the increase of the fuel temperature (from 300 K to 360 K) little affects the spray liquid tip penetration. The increase of the ambient gas temperature (from 300 K to 450 K) caused a increase in the spray liquid tip penetration. Also, biodiesel fuel evaporation actively occurred due to the increase in the fuel temperature and the ambient gas temperature. Of special significance was that the highest vapor fuel mass concentration was observed at the center region of the spray axis. In the results of the microscopic characteristics, the detected local droplet size at the axial direction and overall droplet size at the axial and radial direction in a control volume increased when the fuel temperature increased. This is believed to be due to an increase in the number of small droplets that quickly evaporated. In addition, the increased fuel temperature caused the decrease of the number of droplets and the increase of the vapor fuel mass. The mean axial velocity of droplets decreased with increasing fuel temperature.     

Gas temperature in the trace of water droplets streamlined by hot air flow

In order to obtain the knowledge necessary for developing new effective fire extinguishing technologies, we determined experimentally the gas temperature in the trace of water droplets streamlined by hot air flow. It was important to establish how much the temperature in the droplet trace decreases and how fast it recovery to the initial temperature field after the droplet evaporation. The following parameters were varied: droplet size from 1.3 mm to 1.7 mm, velocity from 1 m/s to 5 m/s, initial airflow temperature from 473 K to 773 K, number of droplets (one or two), and the arrangement of droplets relative to the hot inflow (serial or parallel). The study proves the theoretical hypothesis about a significant influence of evaporation on the temperature in the water droplet trace. When a temperature trace of water droplets is formed, irrespective of their arrangement, the role of the evaporation process strengthens with the gas flow temperature rising. Furthermore, the study specifies typical longitudinal dimensions of the aerodynamic and temperature traces of water droplets. It has been established that when droplets are located in series and in parallel, their combined impact on the temperature and velocity of the gas flow in the medium differs rather considerably.     

Temperature measurements on droplets in monodisperse stream using laser-induced fluorescence

This paper presents a novel technique based on laser-induced fluorescence in liquids, allowing the temperature of 200-μm diameter monodisperse droplets to be measured. The droplets are seeded with an organic dye (rhodamine B), and the temperature dependence of the fluorescence quantum yield is used to determine temperature. The use of LDA optics and a single argon laser source allows to obtain an additional simultaneous velocity measurement. The method appears particularly interesting for the validation of numerical models of evaporating and combusting droplets in the field of design of the combustion chambers of aeronautical and automotive engines, where fuel is injected in droplet form. The measurement technique and data processing are extensively described in the paper. The method is demonstrated on a heated monodisperse droplet stream: the temperature and velocity distribution along the jet were determined. Received: 28 May 1999/Accepted: 13 December 1999     

Study of the shock-induced acceleration of hexane droplets

An experimental study of the interaction of a shock wave with a hexane droplet is presented. The main goal of the experiments was to record images of the process and measure basic parameters describing movement, dispersion and evaporation of the droplets engulfed by a shock wave propagating in air. A shock tube with a visualization section was used for this research. Photography of the process allowed one to measure the positions, velocities and sizes of mist clouds created by the interaction processes. Analysis of the pictures shows that there is no qualitative difference between cases for different size droplets, but shock Mach number had a significant effect on the process. Quantitative analysis shows that under certain conditions, a catastrophic breakup mechanism of dispersion occurred. The droplets are shattered into a mist cloud before they achieve mechanical equilibrium with the surrounding gas. The approximate time for the complete dispersion and acceleration of the fuel droplet varies from 300 to 500 μs, and depends both on the droplet diameter and shock velocity. The dispersion time is controlled principally by the droplet diameter, and to a lesser extent, the shock Mach number. This paper is based on work that was presented at the 20th International Colloquium on the Dynamics of Explosions and Reactive Systems, Montreal, Canada, July 31–August 5, 2005.     

Composition measurement of bicomponent droplets using laser-induced fluorescence of acetone

Commercial fuels are complex mixtures, the evaporation of which remains particularly difficult to model. Experimental characterization of the differential vaporization of the components is a problem that is seldom addressed. In this paper, the evaporation of binary droplets made of ethyl-alcohol and acetone is investigated using a technique of measurement of the droplet composition developed in purpose. This technique exploits the laser induced fluorescence of acetone which acts as a fluorescent tracer as well as the more volatile component of the fuel associated with an accurate measurement of the droplet diameter by forward scattering interferometry. A model of the fluorescence intensity of the binary mixture, taking into account the absorption of the acetone molecules, is proposed and validated. The sensitivity of the technique is discussed. Finally, the reliability of the technique is demonstrated on binary combusting droplets in linear stream.     

On the calculation of wall temperatures in the post dryout heat transfer region

A non-equilibrium post dryout heat transfer model for calculating the wall temperature distribution in vertical upflows is presented in this study. The model is based upon the three path heat transfer formulation developed by MIT researchers (Laverty & Rohsenow 1964, Forslund & Rohsenow 1968, Hynek et al. 1969 and Plummer et al. 1974) that involves heat transfer from wall to vapor, from wall to droplets in contact with the wall and from vapor to liquid droplets in the vapor core. Downstream gradients for the bulk vapor temperature, vapor quality, droplet size and vapor velocities are identical to those used by Hynek et al. (1969) and Plummer et al. (1974). Conditions at the dryout location are calculated using a modified version of a technique developed by Hynek et al. (1969).A procedure for determining an average droplet diameter based on a size distribution is introduced. Migration of droplets through the boundary layer and droplet deposition flux are predicted with the model of Gani? & Rohsenow (1979). Heat transfer from the wall to the impinging liquid droplets is calculated with a correlation by Holman & McGinnis (1969). Mechanisms contributing to wall to droplet heat transfer are identified as (a) droplet-wall contact, (b) intensive droplet evaporation inside the boundary layer, and (c) destruction of the boundary layer due to droplet migration to, and rebound from, the hot surface. The significance of the average droplet size and size distribution is demonstrated through its control over the free stream evaporation and droplet deposition rates.Predicted uniform heat flux wall temperature profiles for water, nitrogen and freon 12 are in good agreement with the data of Era et al. (1966), Bennett et al. (1967), Forslund & Rohsenow (1968), Ling et al. (1971), Groeneveld (1972) and Janssen & Kervinen (1975).     

Accurate analysis of multicomponent fuel spray evaporation in turbulent flow

The aim of this paper is to perform an accurate analysis of the evaporation of single component and binary mixture fuels sprays in a hot weakly turbulent pipe flow by means of experimental measurement and numerical simulation. This gives a deeper insight into the relationship between fuel composition and spray evaporation. The turbulence intensity in the test section is equal to 10%, and the integral length scale is three orders of magnitude larger than the droplet size while the turbulence microscale (Kolmogorov scales) is of same order as the droplet diameter. The spray produced by means of a calibrated droplet generator was injected in a gas flow electrically preheated. N-nonane, isopropanol, and their mixtures were used in the tests. The generalized scattering imaging technique was applied to simultaneously determine size, velocity, and spatial location of the droplets carried by the turbulent flow in the quartz tube. The spray evaporation was computed using a Lagrangian particle solver coupled to a gas-phase solver. Computations of spray mean diameter and droplet size distributions at different locations along the pipe compare very favorably with the measurement results. This combined research tool enabled further investigation concerning the influencing parameters upon the evaporation process such as the turbulence, droplet internal mixing, and liquid-phase thermophysical properties.     

Experimental study of water droplet boiling on hot, non-porous surfaces

In this paper, the results of a series of experimental tests on single- and multi-droplet boiling systems are presented and discussed. The main objectives of the present study are: a) to investigate experimentally the effect of the boiling onset on the evaporation rate of water droplets; b) to measure the evolution of the solid surface temperature during evaporation; c) to examine the possibility of improving spray cooling efficiencies. The behavior of small water droplets (from 10 to 50 μl) gently deposited on hot, non-porous surfaces is observed. The evaporation of multi-droplet arrays (50 and 100 μl) under the same conditions of the single-droplet tests is analyzed. In particular, the conditions which determine the onset of nucleate and film boiling are stressed out. In the experimental tests, the interaction of different materials with several multi-droplet systems is monitored by infrared thermography. The spray cooling efficiency is related to the solid temperature decrease as a function of the water mass flux. In the present study, the effect of varying the droplet volume and the mass flux is also analyzed and discussed. The results on the droplets evaporation time and on the solid surface transient temperature distribution are also compared with the data obtained by the same authors during the analysis of droplet evaporation in total absence of nucleate and film boiling. In order to analyze the different behavior of the evaporating droplet as a function of the solid surface thermal conductivity, evaporative transients on aluminum, stainless steel and macor (a glass-like, low-conductivity material) are considered. Received on 20 February 1998     

Energy balance of droplets impinging onto a wall heated above the Leidenfrost temperature

This work is an experimental study aiming at characterizing the heat transfers induced by the impingement of water droplets (diameter 80–180 μm) on a thin nickel plate heated by electromagnetic induction. The temperature of the rear face of the nickel sample is measured by means of an infrared camera and the heat removed from the wall due to the presence of the droplets is estimated using a semi-analytical inverse heat conduction model. In parallel, the temperature of the droplets is measured using the two-color Laser-Induced Fluorescence thermometry (2cLIF) which has been extended to imagery for the purpose of these experiments. The measurements of the variation in the droplet temperature occurring during an impact allow determining the sensible heat removed by the liquid. Measurements are performed at wall conditions well above the Leidenfrost temperature. Different values of the Weber numbers corresponding to the bouncing and splashing regimes are tested. Comparisons between the heat flux removed from the wall and the sensible heat gained by the liquid allows estimating the heat flux related to liquid evaporation. Results reveal that the respective level of the droplet sensible heat and the heat lost due to liquid vaporization can vary significantly with the droplet sizes and the Weber number.     

Measurement of the surface concentration (liquid) of an evaporating multicomponent droplet using pendant droplet method

The surface concentration on the liquid side of the interface of an evaporating multicomponent droplet could be different from the bulk concentration. In this work, surface tension is used as a means to measure surface concentration of an evaporating multicomponent droplet. Surface tension is measured using pendant droplet method that relies on the best fit between theoretical and experimental drop profiles. Surface tension is a surface property, and it exhibits a dependence on concentration. Hence, it is an ideal candidate to track the variation of surface concentration during the evaporation of a multicomponent droplet. This method is used to study the evaporation of ethanol–water and methanol–water droplets. The correctness and applicability of this technique are critically assessed, and important observations are made for single droplet evaporation for these binary mixtures.     

Evaporation of a droplet larger than the Kolmogorov length scale immersed in a relative mean flow

An experimental effort to understand the contribution of turbulence to the evaporation rate of fuel droplets has been performed with particular attention to conditions when the turbulence scale is smaller than the droplet diameter. N-heptane has been chosen as working fluid to give measurable evaporation rates from droplet images over relatively short experiment times. An active turbulence grid wind tunnel is built for the requirements of this experiment. A camera triggered by a pulse generator takes images of the droplets pinned on wires across the tunnel. The results show a small increase in evaporation rate with increasing turbulence intensity, and that mean flow around the droplets has more impact on evaporation than does the turbulence state.     

Measurements of the vaporization dynamics in the development zone of a burning spray by planar laser induced fluorescence and Raman scattering

A linear measurement technique based on simultaneous planar imaging of laser induced dye fluorescence and Raman scattering in the liquid phase is reported. Calibrations in a stream of monosized droplets doped with weak concentrations of rhodamin show that the intensities on the droplet images are proportional to the actual droplet volume for Raman scattering and to the initial volume of the droplet for fluorescence, as the mass of dissolved dye does not vaporize. Thus, the mass fraction of liquid fuel that has vaporized before the probing event can be derived from these simultaneous measurements. Experiments are performed in the early development of a burning spray to derive cumulative information on the vaporization dynamics in terms of mass fraction or evaporation constant. Size distribution from conjoined phase-Doppler measurements are also used to derive the rate of droplet consumption along the axis of the burning spray.     

Droplet evaporation on porous and non-porous ceramic solids heated from top

 This paper presents the results of an experimental investigation, of the effect of radiation heat, on the evaporation of five droplet sizes of pure water, softly deposited on porous and non-porous ceramic solids, at temperature ranging from 75 to 250 °C. Both solids were instrumented with several surface and in-depth thermocouples, and had the same thermal properties. Results show that, the droplet evaporation time, and the surface recovery time for the porous solid were shorter than that of non-porous solid for the same droplet size under identical conditions. Also, smaller droplets were more efficient for cooling both solids. The results were compared with data for the evaporation of water droplets on similar ceramic solids heated from bottom (Abu-Zaid M; Atreya A (1994) J Heat Transfer 116: 694–701). The comparison shows that, the heat radiation has a significant effect of reducing evaporation time, recovery time, and droplet volume of influence for both solids, at the same initial surface temperature. Received on 6 December 1999 / Published online: 29 November 2001     

Instantaneous and simultaneous planar velocity field measurements of two phases for turbulent mixing of high pressure sprays

This paper describes the tests of accuracy and the first application of a combined planar visualization technique. Its goal is two-phase flow discrimination, i.e. simultaneous measurements of velocity of droplets and ambient gas in the case of two-phase flow mixing, at the same location and with possible conditioning by “apparent diameter” (AD) of the droplets. It combines the mature techniques of particle image velocimetry (PIV), planar Mie scattering diffusion (PMSD), planar laser-induced fluorescence (PLIF), and it necessitates two synchronized cross-correlation systems, digital image treatment and analysis. This technique was developed with the objective of better describing the mixing between liquid and gaseous phases as in the case of high-pressure spray atomization in quiescent ambient gas. The basic principle of separation is to seed the ambient gas with micrometer particles and to tag the liquid with fluorescent dye. We use digital image treatment and analysis to discriminate between the phases. We use two cross-correlation PIV systems in order to obtain the velocity field of the droplets and gas simultaneously and separately at the same location. The digital image processing for separating the phases involves geometric measurement of droplet shapes. This leads to measurement of droplet parameters close to their real diameter, which could be used for analysis of actual mixing. A synchronized system composed of two CCD cameras is used for image recording, and two Nd:YAG lasers are used for generating pulsed light sheets at times t and t + δt. Tests were performed to check for different sources of errors. The combined technique was applied to measurements in high-pressure spray flow atomizing in a quiescent ambient gas, and first results are presented.     

Droplet imaging velocimeter and sizer: a two-dimensional technique to measure droplet size

This paper discusses the droplet imaging velocimeter and sizer (DIVAS), a two-dimensional technique to measure droplet size from very small droplets (a few microns) to very large drops (millimeters), as well as droplet velocity and concentration. DIVAS uses a particle imaging velocimetry (PIV) configuration; that is, pulsed lasers illuminate the droplets in the measurement plane and CCD cameras collect the off-axis scattered light, thus yielding a small measurement volume and correspondingly a high number density measurement capability. DIVAS is based on glare point imaging as described by van de Hulst and Wang (Appl Opt 30(33):4755–4763, 1991). By measuring the separation of cross-polarized glare points, DIVAS is capable of measuring droplet size down to a few microns with sub-pixel resolution. The measurement of large drops from the separation of glare points is straightforward. However, the paper discusses that large drops are often non-spherical and more advanced signal processing is required to retrieve their size. Both analytical studies and experiments are presented to demonstrate the feasibility of the technique.     

Statistical Analysis of Turbulent Flame-Droplet Interaction: A Direct Numerical Simulation Study

Turbulent combustion of mono-disperse droplet-mist has been analysed based on three-dimensional Direct Numerical Simulations (DNS) in canonical configuration under decaying turbulence for a range of different values of droplet equivalence ratio (?_d), droplet diameter (a_d) and root-mean-square value of turbulent velocity (u^′). The fuel is supplied in liquid phase and the evaporation of droplets gives rise to gaseous fuel for the flame propagation into the droplet-mist. It has been found that initial droplet diameter, turbulence intensity and droplet equivalence ratio can have significant influences on the volume-integrated burning rate, flame surface area and burning rate per unit area. The droplets are found to evaporate predominantly in the preheat zone, but some droplets penetrate the flame front, reaching the burned gas side where they evaporate and some of the resulting fuel vapour diffuses back towards the flame front. The combustion process in gaseous phase takes place predominantly in fuel-lean mode even for ?_d > 1. The probability of finding fuel-lean mixture increases with increasing initial droplet diameter because of slower evaporation of larger droplets and this predominantly fuel-lean mode of combustion exhibits the attributes of low Damköhler number combustion and gives rise to thickening of flame with increasing droplet diameter. The chemical reaction is found to take place under both premixed and non-premixed modes of combustion and the relative contribution of non-premixed combustion to overall heat release increases with increasing droplet size. The statistical behaviours of the flame propagation and mode of combustion have been analysed in detail and detailed physical explanations have been provided for the observed behaviour.     

Simultaneous droplet impingement dynamics and heat transfer on nano-structured surfaces

This study examines the hydrodynamics and temperature characteristics of distilled deionized water droplets impinging on smooth and nano-structured surfaces using high speed (HS) and infrared (IR) imaging at We = 23.6 and Re = 1593, both based on initial drop impingement parameters. Results for a smooth and nano-structured surface for a range of surface temperatures are compared. Droplet impact velocity, transient spreading diameter and dynamic contact angle are measured. The near surface average droplet fluid temperatures are evaluated for conditions of evaporative cooling and boiling. Also included are surface temperature results using a gold layered IR opaque surface on silicon. Four stages of the impingement process are identified: impact, boiling, near constant surface diameter evaporation, and final dry-out. For the boiling conditions there is initial nucleation followed by severe boiling, then near constant diameter evaporation resulting in shrinking of the droplet height. When a critical contact angle is reached during evaporation the droplet rapidly retracts to a smaller diameter reducing the contact area with the surface. This continues as a sequence of retractions until final dry out. The basic trends are the same for all surfaces, but the nano-structured surface has a lower dissipated energy during impact and enhances the heat transfer for evaporative cooling with a 20% shorter time to achieve final dry out.