Benzoxazine-bismaleimide blends: Curing and thermal properties

A blend of bisphenol A based benzoxazine (Bz-A) and a bismaleimide (2,2-bis[4(4-maleimidophenoxy) phenyl] propane (BMI), was thermally polymerised in varying proportions and their cure and thermal characteristics were investigated. The differential scanning calorimetric analysis, supplemented by rheology confirmed a lowering of the cure temperature of BMI in the blend implying catalysis of the maleimide polymerisation by benzoxazine. FTIR studies provided evidences for the H-bonding between carbonyl group of BMI and -OH group of polybenzoxazine in the cured matrix. The cured matrix manifested a dual phase behaviour in SEM and DMTA with the minor phase constituted by polybenzoxazine dispersed in an interpenetrating polymer network (IPN) of polybenzoxazine and cured BMI. The IPN possessed improved thermal stability over the constituent polybenzoxazine. A benzoxazine monomer possessing allyl functional groups, 2,2′-bis(8-allyl-3-phenyl-3,4-dihydro-2H-1,3-benzoxazinyl) propane (Bz-allyl) was reactively blended with the same bismaleimide in varying stoichiometric ratios (Bz-allyl/BMI), where the curing involved mainly Alder-ene reaction between allyl- and maleimides groups and ring-opening polymerisation of benzoxazine. The rheological analysis showed the absence of catalytic polymerisation of BMI in this case. The overall processing temperature was lowered in the blend owing to the co-reaction of the two systems to form a single-phase matrix. The cured resins of both Bz-A/BMI and Bz-allyl/BMI blends exhibited better thermal stability than the respective polybenzoxazines. The T_g of the IPN was significantly improved over that of polybenzoxazine (Bz-A). However, the co-reaction resulted in a marginal decrease in the T_g of the system in comparison to the polybenzoxazine (Bz-allyl).     

Greatly enhanced thermo‐oxidative stability of polybenzoxazine thermoset by incorporation of m‐carborane

Novel polybenzoxazine precursor containing m‐carborane unit in the main‐chain has been firstly synthesized through click reaction of diazidomethyl m‐carborane (DAMC) and diacetylene bisbenzoxazine (DABB). Meanwhlie, the traditional polybenzoxazine precursor was also prepared through click reaction of diazidomethyl p‐benzene (DAPB) and DABB as a control. 1H NMR was used to confirm the structures of the monomers and the resulting polymers. FT‐IR and differential scanning calorimetry (DSC) were used to study the curing behavior of carborane‐containing benzoxazine polymer (CCBP). Dynamic mechanical analysis (DMA) study demonstrated that the cured CCBP had high storage moduli and high Tg. Thermogravimetric analysis (TGA) and ablation test showed that the cured CCBP had outstanding thermo‐oxidative stability. During thermal ablation of cured CCBP, organic material was degraded, and a passivation layer with oxidized m‐carboranes was formed, which prevented the underlying polymer from further degradation. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 973–980     

Synthesis, curing kinetics and thermal properties of novel difunctional chiral and achiral benzoxazines with double chiral centers

Novel difunctional chiral and achiral benzoxazine monomers were synthesized from the reaction of bisphenol A with paraformaldehyde and primary amines, including S-(+)-3-methyl-2-butylamine and rac-(±)-3-methyl-2-butylamine, by solventless method. The chemical structures of chiral and achiral benzoxazines were identified by fourier transform infrared, nuclear magnetic resonance (¹H NMR and ¹³C NMR). The curing behavior and non-isothermal curing kinetics of chiral and achiral benzoxazine monomers were investigated by differential scanning calorimeter (DSC). Isoconversional methods based on Friedman and Kissinger–Akahira–Sunose were applied to analyze the curing process of chiral and achiral benzoxazines. The thermal properties of cured polymers were characterized by DSC and thermogravimetry. The results suggested that the optical purity and stereo-configuration for chiral and achiral benzoxazines have definite influence on curing behavior and thermal properties despite the same chemical structure. Chiral benzoxazine displayed typical characteristics of difunctional benzoxazines. Achiral benzoxazine showed distinctly double peaks in DSC exotherms due to the presence of racemic and mesomeric isomers. The thermal properties of achiral polybenzoxazine were slightly higher than those of chiral polybenzoxazine, and were much higher than those of other bisphenol A-C₃–C₈ linear aliphatic amine-based polybenzoxazines because of tight packing, low free volume, and abundant intramolecular and intermolecular hydrogen bonds in network structure of polymers.     

3-甲基邻苯二酚/糠胺型聚苯并噁嗪的制备与性能

通过分子设计合成了含有酚羟基的3-甲基邻苯二酚/糠胺型苯并噁嗪(M-f). 通过差示扫描量热法(DSC)测得M-f的放热峰值温度(T_p)为172 ℃, 而间甲酚/糠胺型苯并噁嗪(MC-f)的T_p为244 ℃, 表明酚羟基的引入有利于降低苯并噁嗪的开环固化温度. 通过非等温DSC法研究2种苯并噁嗪单体的固化动力学, Kissinger法和Ozawa法的计算结果均表明M-f的表观活化能低于MC-f. 此外, 通过拉伸剪切强度测试考察了聚苯并噁嗪对于金属基材的黏附性能, M-f聚合物对于铝和低碳钢基材的拉伸剪切强度分别为2.53 MPa和3.09 MPa, 均高于MC-f聚合物.     

酚醛型氰酸酯与双酚A型环氧共固化反应的FTIR研究

在恒温固化条件下,通过FTIR跟踪方法,研究了酚醛型氰酸酯与双酚A型环氧共固化反应的路径及其反应机理.共固化体系的反应过程包括在150℃及其以下温度,主要发生的是氰酸酯的三嗪环化固化反应,其中三嗪环化固化反应由于环氧的加入,反应速率被极大地提高了;同时,酚醛型氰酸酯中的氨基甲酸酯类杂质与环氧发生开环聚合反应,引起环氧官能团产生弱而持续的消耗.但在此阶段,酚醛型氰酸酯与环氧之间没有化学反应发生;在180℃及其以上温度,三嗪环和环氧发生反应,异构为异氰脲酸环结构,并进一步反应生成唑啉酮环结构,由于该反应的发生,促进了环氧官能团的消耗速度,在环氧官能团的转化率-时间图中,出现倒S曲线;在三嗪环的转化率图中,出现一个极大值后再降落的曲线.反应温度的提高有利于促进酚醛型氰酸酯与环氧之间的共固化反应,特别是当反应温度为220℃时,氰酸酯官能团和环氧官能团的消耗、三嗪环和唑啉酮环的生成均以较快的速率进行,—OCN生成三嗪环的转化率可以较容易地达到1,而唑啉酮环的转化率不超过0.5.     

Synthesis and characterization of polyfunctional crosslinking agents for cyanate resins

An efficient crosslinking monomer for a mixed cyanate/epoxy resin system, bisphenol-A-monocyanate monoglycidyl ether 3 , has been synthesized and characterized. The intermediate compound, the monoglycidyl ether of bisphenol-A 2 , was also isolated and purified by extraction and chromatographic separation using a silica gel column. The cyanate functional group in the crosslinking monomer 3 can be cured easily by heat to form a triazine structure 8 , but the epoxy functional group in the crosslinking monomer 3 can not be cured without affecting the cyanate group because the latter is more reactive both under heat and basic conditions. A practical approach for the application of the crosslinking monomer 3 is discussed and tested. Most interestingly, under heat curing, a very tough and strong resin material was produced from this crosslinking mixed resin mixture. By using a secondary amine, diethylamine, as a curing agent, the cyanate groups in the crosslinking monomer 3 react to form the structures 11 or 12 , depending on the molar ratio of monomer 3 to diethylamine. A bifunctional crosslinking agent for a mixed cyanate (thermoset) and polyolefin (thermoplastic) resin system, 2-allylphenyl cyanate 16 , has also been synthesized and characterized. Like 3 , 2-allylphenyl cyanate 16 easily forms the crosslinking triazine compound 17 upon heating. 17 is a crystalline solid with mp = 110–111°C. As a crosslinking agent, 2-allylphenyl cyanate 16 reacts not only with itself, but also with other cyanates to form heterogeneous triazine rings, exemplified by triazines 18 and 19 . Even though it does not self polymerize through the allyl double bond, it can copolymerize with an other olefinic monomer, such as methyl methacrylate, to form a crosslinked and insoluble polymer. © 1995 John Wiley & Sons, Inc.     

Studies on thermal and morphological properties of 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane-epoxy-bismaleimide matrices

A new cyanate ester monomer, 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane has been synthesized and characterized. Epoxy modified with 4, 8 and 12% (by weight) of cyanate ester were made using epoxy resin and 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane and cured by using diaminodiphenylmethane. The cyanate ester modified epoxy matrix systems were further modified with 4, 8 and 12% (by weight) of bismaleimide (N,N′-bismaleimido-4,4′-diphenylmethane). The formation of oxazolidinone and isocyanurate during cure reaction of epoxy and cyanate ester blend was confirmed by IR spectral studies. Bismaleimide-cyanate ester-epoxy matrices were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and heat deflection temperature (HDT) analysis. Thermal studies indicate that the introduction of cyanate ester into epoxy resin improves the thermal degradation studies at the expense of glass transition temperature. Whereas the incorporation of bismaleimide into epoxy resin enhances the thermal properties according to its percentage content. However, the introduction of both cyanate ester and bismaleimide influences the thermal properties according to their percentage content. DSC thermogram of cyanate ester modified epoxy and bismaleimide modified epoxy show unimodel reaction exotherms. The thermal degradation temperature and heat distortion temperature of the cured bismaleimide modified epoxy and cyanate ester-epoxy systems increased with increasing bismaleimide content. The morphology of the bismaleimide modified epoxy and cyanate ester-epoxy systems were also studied by scanning electron microscopy. Copyright © 2003 John Wiley & Sons, Ltd.     

Preparation and thermal properties of graphene oxide/main chain benzoxazine polymer

Graphene oxide/polybenzoxazine nanocomposites are prepared using main chain benzoxazine polymer (MCBP) via a solvent casting method from different organic solvents. The addition of graphene oxide to the polymeric matrix leads to a gradual decrease in the glass transition temperature of the polymeric matrix. This drop is attributed to the reactive nature of graphene oxide, which undergoes exothermic thermal de-oxygenation before the onset of polybenzoxazine ring opening polymerization upon curing of the nanocomposites. Additionally, it is reported that the glass transition of polybenzoxazine films cast from different solvents depends on the nature of the solvent.     

Cure behavior and thermal degradation mechanisms of epoxy and epoxy–cyanate resins

The cure reactions of tetraglycidyl methylene diamine (TGMDA) epoxy cured with tetrasubstituted aromatic diamine on one hand and diglycidyl ether of bisphenol A and diglycicyl ether tetrabromobisphenol A epoxies cured with methylene bis (phenyl‐4‐cyanate) on the other hand are reported. Systematic Fourier transform infrared (FTIR) spectroscopy studies of the cure reaction of epoxy and epoxy–cyanate during thermal cycles are presented. FTIR studies indicate that the reaction of TGMDA monomer is total but the network contains a large amount of primary amine. The cyanate monomer reacts rapidly to form triazine structures. Then the epoxy monomers homopolymerize and crosslink with free cyanate groups. The gas chromatography/mass spectrometry study of volatile products evolved during the polymer thermal degradation shows the dehydration of the epoxy network and the decomposition of the amine structure. The FTIR and solid‐phase ¹³C nuclear magnetic resonance analysis revealed that the ether functions and the amine groups are temperature sensitive but the triazine structure is not. Copyright © 1999 John Wiley & Sons, Ltd.     

Synthesis and characterization of novel low‐dielectric cyanate esters

For the purpose of increasing the mobility of residual bisphenol A dicyanate ester (BADCY) during the final stage of curing and achieving a complete reaction of cyanate groups, a small quantity of monofunctional phenol was added to BADCY to form an imidocarbonate, or a small quantity of monofunctional cyanate esters was added to form cyanate ester copolymers. The proposed structures were confirmed with Fourier transform infrared, elemental analysis, mass spectrometry, and NMR spectroscopy. The thermal properties of the cured cyanate esters were measured with dynamic mechanical analysis, thermogravimetric analysis, and dielectric analysis. These data were compared with those for the cured BADCY resin. The cured modified cyanate esters exhibited a lower dielectric constant, a lower dissipation factor, and lower moisture absorption than the cured BADCY system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2589–2600, 2004     

Synthesis and properties of a cyanate ester containing dicyclopentadiene(II)

A 2,6‐dimethyl phenol‐dicyclopentadiene novolac (DCPDNO) was synthesized from dicyclopentadiene and 2,6‐dimethyl phenol, and the resultant DCPDNO was reacted with cyanogen bromide into 2,6‐dimethyl phenol‐dicyclopentadiene cyanate ester (DCPDCY). The structures of the novolac and cyanate ester were confirmed with Fourier transform infrared spectroscopy, elemental analysis, mass spectrometry (MS), and nuclear magnetic resonance. For the purpose of increasing the mobility of residual DCPDCY during the final stage of curing and achieving a complete reaction of cyanate groups, a small quantity of a monofunctional cyanate ester, 4‐tert‐butylphenol cyanate ester (4TPCY), was added to DCPDCY to form the cyanate ester copolymer. The synthesized DCPDCY was then cured with 4TPCY at various molar ratios. The thermal properties of the cured cyanate ester resins were studied with dynamic mechanical analysis, dielectric analysis, and thermogravimetric analysis. These data were compared with those of the commercial bisphenol A cyanate ester system. Compared with the bisphenol A cyanate ester system, the cured DCPDCY resins exhibited lower dielectric constants (2.52–2.67 at 1 GHz), dissipation factors (0.0054–0.0087 at 1 GHz), glass‐transition temperatures (261–273 °C), thermal stability (5% degradation temperature at 406–450 °C), thermal expansion coefficients (4.8–5.78 × 10^?5/°C before the glass‐transition temperature), and moisture absorption (0.8–1.1%). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 671–681, 2005     

环氧树脂与氰酸酯共固化反应的研究

应用DSC、FT IR对乙酰丙酮过渡金属络合物催化促进的环氧树酯与氰酸酯共固化反应行为、历程以及固化物的结构特征进行了研究探讨 .结果表明 ,促进剂能够明显的降低固化反应温度 ,缩短固化反应时间 .反应历程首先是氰酸酯发生自聚反应形成二聚体或三聚体 (三嗪环 ) ,然后二聚体可进一步共聚形成三嗪环 ,此过程伴随着环氧基的聚醚反应 ,最后是三嗪环与剩余的环氧基反应形成唑烷酮 .在氰酸酯欠量的条件下 ,固化树脂中主要是唑烷酮和聚醚结构 ,三嗪环结构很少 ;在氰酸脂适量或过量条件下 ,固化树脂主要是三嗪环和唑烷酮结构 ,聚醚结构很少 .     

环氧树脂与氰酸酯共固化产物性能的研究

环氧树脂是一类综合性能优良并获广泛应用的热固性树脂基体 .但是通常的环氧树脂基体中含有大量反应生成的羟基等极性基团 ,吸湿率高 ,使其复合材料在湿热环境下力学性能和介电性能显著下降 .应用氰酸酯改性固化的环氧树脂等热固性树脂 ,将赋予以其为基体的复合材料以优异的耐热性能、力学性能和介电性能[1 ,2 ] .这类复合材料的研究开发对特种电子电气绝缘材料和先进复合材料的发展具有重要意义 .作者曾应用ＦＴ ＩＲ、ＤＳＣ等分析技术对氰酸酯与环氧树脂 (氰酸酯在欠量、适量和过量条件下 )的共固化反应机理和固化物结构特征等进行过深入…     

环氧树脂与氰酸酯共聚反应研究

研究了催化剂对环氧树脂与氰酸酯树脂的共聚固化反应行为的影响,并初步探索氰酸酯／环氧固化的反应历程．研究表明,催化剂能明显地促进其固化反应,降低固化温度,缩短固化时间;氰酸酯与环氧共聚反应历程是首先氰酸酯三聚反应生成三嗪环结构,然后三嗪环开环与环氧共聚反应,最后是未能参与共聚反应的环氧官能团在唑啉结构和三嗪环的催化下发生聚醚化反应;在氰酸酯官能团欠量的条件下,固化树脂中主要是唑啉和聚醚结构,而三嗪环结构的含量很少．     

Synthesis and thermal properties of the thermosetting resin based on cyano functionalized benzoxazine

A novel thermosetting resin based on cyano functionalized benzoxazine (BZCN) has been synthesized from 2,6-bis(4-diaminobenzoxy)benzonitrile phenol and formaldehyde by solution reaction. The structure of the monomer is supported by FTIR, ¹H NMR and ¹³C NMR spectra, which have exhibited that the reactive benzoxazine rings and cyano group exist in the molecular structure of BZCN. The curing reactions of BZCN are monitored by the disappearance of the nitrile peak and the tri-substituted benzene ring that is attached with oxazine ring peak at 2231 and 930 cm⁻¹, respectively. The complete cured materials could achieve char yields up to 70% at 800 °C in nitrogen atmosphere, above 64% at 600 °C in air (20% oxygen) environments and the glass transition temperature up to 250 °C. The thermally activated curing polymerization reaction of BZCN follows multiple polymerization mechanisms via the ring-opening polymerization of oxazine rings and the triazine ring-formation of cyano groups, which contribute to the stability of the polymer.     

Synthesis and characterization of polybenzoxazine containing phosphorus

The novel benzoxazine monomer containing phosphorus has been synthesized based on multifunctional amine route from bis(4-aminophenyl)phenylphosphate,p-cresol and formaldehyde.Subsequently,the benzoxazine monomer was thermo-cured into polybenzoxazine containing phosphorus.The chemical structures were identified by nuclear magnetic resonance(NMR),Fourier transform infrared spectroscopy(FT-IR).The curing reaction was monitored by differential scanning calorimetry(DSC) and FT-IR.The thermal and flame-retardant properties of obtained polybenzoxazine were evaluated by dynamic mechanical thermal analysis(DMA),thermal gravimetric analysis(TGA) and oxygen index meter, respectively.The results show that the novel polybenzoxazine has high limiting oxygen index(38.1) and glass transition temperature(232℃).     

Synthesis and curing of amino‐containing benzoxazine as a novel hardener for diglycidyl ether of bisphenol‐A

Benzoxazines containing various additional functional groups have been extensively reported to improve the properties of polybenzoxazines. In this work, a novel amino‐containing benzoxazine (PDETDA‐NH₂) was conveniently synthesized from diethyltoluenediamine (DETDA), 2‐hydroxybenzaldehyde, and paraformaldehyde and was used as a hardener for diglycidyl ether of bisphenol‐A (DGEBA). The curing behaviors of PDETDA‐NH₂ and PDETDA‐NH₂/DGEBA systems were studied by DSC, FT‐IR, and ¹H NMR. When curing, PDETDA‐NH₂ was firstly polymerized to N,O‐acetal‐type polymer and then rearranged to Mannich‐type polymer at elevated temperature, while the addition reaction between amino and benzoxazine was discouraged because of the steric hindrance of alkyl substituents. During PDETDA‐NH₂/DGEBA curing, it was found that the reactions happened in the order of addition polymerization of amino and epoxide, ring‐opening polymerization of benzoxazine, etherification between phenolic hydroxyl of the polymerized benzoxazine, and epoxide. Compared with DETDA cured DGEBA, PDETDA‐NH₂ cured DGEBA showed higher modulus, higher char yield, and much lower water uptake.     

Study on properties of flame‐retardant cyanate esters modified with DOPO and triazine compounds

Ternary flame‐retardant modified cyanate ester blends (CEPG and CEPA) are formed by combining triazine compounds (TGIC or TAIC) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide with cyanate ester resin. The curing behaviors, thermal and mechanical properties, and the flame‐retardant properties are investigated. The results show that the CEPG and CEPA blends result in lower curing temperatures and glass transition temperatures than those of neat CE. Both of CEPG and CEPA blends significantly improve the flame‐retardant properties of CE resins, and UL‐94V‐0 rate is achieved for CEPG‐1.0 and CEPA‐0.5. The dielectric constant and loss of CEPA blends are lower than those of CEPG blend with the same phosphors content, and both of them are lower than those of neat CE. Therefore, the ternary flame‐retardant modified cyanate ester blends provide 2 ways for composites of producing printed circuit board with high flame‐retardant property and low dielectric constant and loss.     

Thermal and water absorption properties of cyanate ester resins modified by fluoride‐containing and silicone‐containing components

In order to enhance the moisture resistance of cyanate ester resins, modifiers containing silicon or fluorine moieties were introduced. The curing behaviors of the obtained resins, as well as thermal, water absorption, and dielectric properties of all cured polymers, were investigated in detail. Results show that properties of fillers in polymer have great influence on the thermal property and of polymer. In all cases, modifier exhibited percolation threshold at 5 wt%. Compared with pristine cyanate ester resins (CE), when the methyl phenyl silicone resin B filler was added, the cured polymer exhibited water absorption as low as 0.39% and excellent thermal oxygen stability at 300°C. The introduction of silicon H improved thermal oxidative stability at 400°C without significant compromise in processability or mechanical properties.