Preparation and characterization of poly(butylene terephthalate)/poly(ethylene terephthalate) copolymers via solid‐state and melt polymerization

To increase the T_g in combination with a retained crystallization rate, bis(2‐hydroxyethyl)terephthalate (BHET) was incorporated into poly(butylene terephthalate) (PBT) via solid‐state copolymerization (SSP). The incorporated BHET fraction depends on the miscibility of BHET in the amorphous phase of PBT prior to SSP. DSC measurements showed that BHET is only partially miscible. During SSP, the miscible BHET fraction reacts via transesterification reactions with the mobile amorphous PBT segments. The immiscible BHET fraction reacts by self‐condensation, resulting in the formation of poly(ethylene terephthalate) (PET) homopolymer. ¹H‐NMR sequence distribution analysis showed that self‐condensation of BHET proceeded faster than the transesterification with PBT. SAXS measurements showed an increase in the long period with increasing fraction BHET present in the mixtures used for SSP followed by a decrease due to the formation of small PET crystals. DSC confirmed the presence of separate PET crystals. Furthermore, the incorporation of BHET via SSP resulted in PBT‐PET copolymers with an increased T_g compared to PBT. However, these copolymers showed a poorer crystallization behavior. The modified copolymer chain segments are apparently fully miscible with the unmodified PBT chains in the molten state. Consequently, the crystal growth process is retarded resulting in a decreased crystallization rate and crystallinity. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 882–899, 2007.     

Influence of chemical composition of amide block on the thermal properties and structure of terpolymers

Multiblock terpolymers -(PBT-b-PTMO-b-PA12.10)_n- comprising the polymer systems in which one of the three blocks (PBT) is not soluble in the hard phase of PA12.10 blocks but is slightly soluble in the soft phase of PTMO blocks have been obtained. The DSC and DMTA method was applied to investigate the thermal properties of these polymers and it was found that the PBT block acts as an element that produce stiffness of -(PBT-b-PTMO-b-PA12.10)_n- structure. The terpolymers were compared with the previously described [5] -(PBT-b-PTMO-b-PA12)_n- elastomers, in which the rigid PBT block (DP > 7) dissolves in the hard phase of PA12 blocks and partly dissolves in the soft phase. It was found that even a small change in the chemical structure of the amide block influences significantly on the structure, phase separation and the properties of terpolymers. This revised version was published online in July 2006 with corrections to the Cover Date.     

The influence of soft segment length on the properties of poly(butylene terephthalate-co-succinate)-b-poly(ethylene glycol) segmented random copolymers

Three series of poly(butylene terephthalate-co-succinate)-b-poly(ethylene glycol) segmented random copolymers with starting PEG number-average molecular weight (M_n(PEG)) at 600, 1000 and 2000, respectively, as well as hard segment poly(butylene succinate) (PBS) molar fraction (M_PBS) increasing from 10% to 30% were synthesized through a transesterification/polycondensation process and characterized by means of GPC, NMR, DSC, WAXD and mechanical testing etc. The investigations were mainly focused on the influence of M_n(PEG) on the properties of resulting copolymers bearing two sorts of hard segments. It is revealed that all the samples show a relatively symmetrical GPC curves with the number-average molecular weight more than 4 × 10⁴, while the polydispersity decreases from 1.9 to 1.4 as the increasing M_n(PEG) because of the prolonged time for polycondensation and the faster exclusion of small molecules by-product with the decreased molten viscosity. The sequence distribution analysis shows that the average sequence length of hard segment PBT decreases while that of PBS increases with the increasing M_PBS and are independent of the soft segment length. The approximate unit degree of randomness as well as the soft segment length turns out that the segments take a statistically random distribution along the backbone. Micro-phase separation structure is verified for the appearance of two glass transition temperatures and two melting points, respectively, in DSC thermograms of most samples. The depression of melting points and the reduction of crystallinity of hard segments with increasing M_PBS are related to the crystal lattice transition from α-PBT to PBS and discussed in the viewpoint of cohensive energy. Mechanical testing results demonstrate that the increase of amorphous domains the increase of M_PBS as well as M_n(PEG) will provide high elongation and good flexibility of copolymer chain. The in vitro degradation experiments show that the partial substitution of aromatic segment PBT with aliphatic PBS will substantially accelerate the degradation rate with enhanced safety of degradation by-products and while changing M_n(PEG) broaden the spectrum to tailor the properties.     

Enzymatic synthesis and properties of novel biodegradable and biobased thermoplastic elastomers

Novel biodegradable and biobased thermoplastic elastomers, poly[dodecanolide-12-hydroxystearate (12HS)], poly(pentadecanolide-12HS) and poly(hexadecanolide-12HS) with M_ws of 140,000-290,000 g mol⁻¹ were prepared by the enzymatic copolymerization of a macrolide as the hard segment and methyl 12HS as the soft segment. Their thermal properties, such as T_m and T_c, were measured by DSC. Physicochemical and mechanical properties, such as crystallinity, were also measured. The polymer structures were analyzed with respect to the sequence of the two monomers by ¹H NMR spectroscopy using an europium shift reagent. The randomness of the two monomer units in the polymer chain increased with the polymerization time. Both Young’s modulus and tensile strength decreased with increasing 12HS content in the copolymer. In contrast, elongation at break increased with increasing 12HS content, thus demonstrating the copolymers’ elastomeric properties. These copolymers showed biodegradabilities by activated sludge, which also increased with increasing 12HS content.     

Synthesis and characterization of poly(dimethylsiloxane‐urethane) elastomers: Effect of hard segments of polyurethane on morphological and mechanical properties

A series of poly(dimethylsiloxane‐urethane) elastomers based on hexamethylenediisocyanate, toluenediisocyanate, or 4,4′‐methylenediphenyldiisocyanate hard segment and polydimethylsiloxane (PDMS) soft segment were synthesized. In this study, a new type of soft‐segmented PDMS crosslinker was synthesized by hydrosilylation reaction of 2‐allyloxyethanol with polyhydromethylsiloxane, using Karstedt's catalyst. The synthesized soft‐segmented crosslinker was characterized by FT‐IR, ¹H, and ¹³C NMR spectroscopic techniques. The mechanical and thermal properties of elastomers were characterized using tensile testing, thermogravimetric analysis, differential scanning calorimetry (DSC), and dynamical mechanical analysis measurements. The molecular structure of poly(dimethylsiloxane‐urethane) membranes was characterized by ATR‐FTIR spectroscopic techniques. Infrared spectra indicated the formation of urethane/urea aggregates and hydrogen bonding between the hard and soft domains. Better mechanical and thermal properties of the elastomers were observed. The restriction of chain mobility has been shown by the formation of hydrogen bonding in the soft and hard segment domains, resulting in the increase in the glass‐transition temperature of soft segments. DSC analysis indicates the phase separation of the hard and soft domains. The storage modulus (E′) of the elastomers was increasing with increase in the number of urethane connections between the hard and soft segments. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2980–2989, 2006     

Effect of thermal-oxidative aging on the microstructure of thermoplastic poly(ether-urethane)

Thermodynamic incompatibility between the hard and soft segments in thermoplastic polyurethanes (TPUs) leads to a two-phase microstructure, which is usually demonstrated by the characterizations of fourier transform infrared (FTIR) spectroscopy and differential scanning calorimetry (DSC). The effect of thermal-oxidative aging durations (up to 300 days) and temperatures (40, 50, 55, 70°C) on the microstructure of TPUs were investigated by FTIR, DSC, specific surface energy and dynamic mechanical analysis (DMA) in this work. The TPUs were synthesized by 4,4′-methylenediphenyl diisocyanate and 1,4-butanediol as hard segments and poly(tetramethylene glycol) as soft segments. The result demonstrates that the degree of the phase separation value in virgin TPUs is about 0.332. The specific surface energies of hard and soft segments are 56.9 and 35.7 mJ/cm², respectively. Furthermore, the degree of microphase separation and damping property achieved by the aid of the Gauss method and DMA, respectively, of the TPUs show an obvious decrease during the durations. Moreover, the change of glass transition temperature T _g of the TPUs was also investigated by the DMA. The result indicates that the T _g of the TPUs is almost unchanged with the aging temperatures and durations.     

State of order in blends of poly(butylene terephthalate) with poly(ethylene terephthalate) or polycarbonate

Blends of PBT with PET or PC were studied by X-ray diffraction and DSC for different conditions of crystallization. PBT and PET crystallize very similarly, though they are recognized as partially compatible in the melt. In the PBT/PC blends X-ray diffraction examinations show crystallization of PC after 4 h of annealing. In the melt, both components are compatible. T_g-calculations indicate a plasticizing effect. In both kinds of blends, PBT crystallizes faster than PC or PET. Fast crystallization processes were examined by X-ray diffraction measurements with synchrotron radiation.     

Determination and comparison of the essentialwork of fracture (EWF) of two polyester blends

The fracture toughness of blends of polypropylene terephthalate (PPT) with polyethylene terephthalate (PET) and polybutylene terephthalate (PBT) were investigated. Binary blends were prepared comprising 10:90, 30:70, 50:50, 70:30 and 90:10 mass/mass%. The fracture toughness was determined for each blend using the essential work of fracture (EWF) method and thin film double edge notched tension (DENT) specimens. The specific essential work of fracture, w _e, values obtained for blends of PET/PPT ranged from 27.33 to 37.38 kJ m^–2 whilst PBT/PPT blends yielded values ranging from 41.78 to 64.23 kJ m^–2. Differential scanning calorimetry (DSC) was employed to assess whether or not crystallinity levels influence the mechanical properties evaluated. The fracture toughness of PPT deteriorated with PET incorporation. However, high we values exceeding that of pure PPT were obtained for PBT/PPT blends across the composition range studied.     

Surface modification of multiwall carbon nanotubes and its effect on mechanical and through‐plane electrical resistivity of PEMFC bipolar plate nanocomposites

In this work, we showed how the functionalization of multiwall carbon nanotubes (MWCNT) by nitric acid (HNO₃) and their predispersion into poly (butylene terephthalate) (PBT) improved the through‐plane electrical conductivity and mechanical properties of co‐continuous morphology polyvinylidene fluoride (PVDF)/poly (ethylene terephthalate) (PET)/carbon black (CB)/graphite (GR)/MWCNT nanocomposites. First, when MWCNT were functionalized with HNO₃ then premixed with PBT, they showed no aggregations inside the PBT matrix due to their improved interfacial interactions and chemical compatibility with the PBT matrix. Then, when PBT/(HNO₃‐functionalized MWCNT) mixture was added in small quantities to (PET/PVDF)/(CB/GR) composites, it decreased significantly their through‐plane resistivity and enhanced their impact and flexural properties. Its synergistic effect also led to the best proton exchange membrane fuel cell bipolar plate prototypes (smoother surface, without any cracks).     

Thermal stability of polyurethane materials based on castor oil as polyol component

Preparation of the series of polyurethane elastomers and its nanocomposites from castor oil (a vegetable triglyceride) and different isocyanates (aromatic: toluene diisocyanate, TDI and aliphatic: isophorone diisocyanate, IPDI) is described. The synthesis was carried out in bulk and without catalyst by a one-step reactive process. Different elastomers were prepared by using several stoichiometric imbalances. For polyurethane nanocomposites based on TDI, titanium(IV) oxide nanoparticles was used. The thermal properties of the materials are discussed on the basis of simultaneous TG-DSC measurements results and TMDSC data. TMDSC results show that T _g increases with increasing r = NCO/OH ratio. Namely, with increasing NCO/OH ratio the cross-linkage density increases and as a consequence, the chain mobility decreases, resulting in a higher T _g. It was estimated that the T _g of the samples decreased as the nanofiller content increased due to the changes in the segmental mobility in polyurethane materials. Thermal data refers to increased stability of nanocomposites compared with that of the unfilled elastomers.     

Segmented polyurethanes with 4,4′-bis-(6-hydroxyhexoxy)biphenyl as chain extender. Part 2. Synthesis and properties of MDI-polyurethanes in comparison with 2,4-TDI-polyurethanes

Linear segmented polyurethanes based on poly(butylene adipate)s (PBA) of different molecular weight (M_n 2000, 1000, and 600), 4,4′-diphenylmethane diisocyanate (MDI) and the mesogenic diol 4,4′-bis-(6-hydroxyhexoxy)biphenyl (BHHBP) as well as the unsegmented polyurethane consisting of MDI/BHHBP units have been synthesized and characterized by elemental analysis, ¹³C-NMR and SEC. The thermal behavior and the morphology were studied by DSC, polarizing microscopy, and DMA. The properties of the MDI-polyurethanes were discussed in relation to the BHHBP chain extended 2,4-TDI-polyurethanes and common 1,4-butanediol chain-extended MDI products. MDI polyurethanes based on PBA (M_n 2000) exhibit a glass transition temperature T_g of about −40°C independent of the hard segment content up to ∼50% hard segments. At higher hard segment contents increasing T_gs were observed. Polyurethanes, based on the shorter polyester soft segments PBA (M_n 1000 or 600), reveal an increase in the glass transition temperatures with growing hard segment content. The thermal transitions caused by melting of the MDI/BHHBP hard segment domains are found at 50 K higher temperatures in comparison with the analogous TDI products with mesogenic BHHBP/TDI hard segments. Shortening of the PBA chain length causes a shift of the thermal transitions to lower temperatures. Polarizing microscopy experiments indicate that liquid crystalline behavior is influenced by both the content of mesogenic hard segments and the chain length of the polyester. © 1996 John Wiley & Sons, Inc.     

Calorimetric and Dielectric Study of the Segmented Biodegradable Poly(ester‐urethane)s Based on Bacterial Poly[(R)‐3‐hydroxybutyrate]

Two series of segmented poly(ester‐urethane)s were synthesized from bacterial poly[(R)‐3‐hydroxybutyrate]‐diol (PHB‐diol), as hard segments, and either poly(ε‐caprolactone)‐diol (PCL‐diol) or poly(butylene adipate)‐diol (PBA‐diol), as soft segments, using 1,6‐hexamethylene diisocyanate as a chain extender. The hard‐segment content varied from 0 to 50 wt.‐%. These materials were characterized using ¹H NMR spectroscopy and GPC. The polymers obtained were investigated calorimetrically and dielectrically. DSC showed that the T_g of either the PCL or PBA soft segments are shifted to higher temperatures with increasing PHB hard‐segment content, revealing that either the PCL or PBA are mixed with small amounts of PHB in the amorphous domains. The results also showed that the crystallization of soft or hard segments was physically constrained by the microstructure of the other crystalline phase, which results in a decrease in the degree of crystallinity of either the soft or hard segments upon increase of the other component. The dielectric spectra of poly(ester‐urethane)s, based on PCL and PHB, showed two primary relaxation processes, designated as α_S and α_H, which correspond to glass–rubber transitions of PCL soft and PHB hard segments, respectively. Whereas in the case of other poly(ester‐urethane)s, derived from PBA and PHB, only one relaxation process was observed, which broadens and shifts to higher temperature with increasing PHB hard‐segment content. It was concluded from these results that our investigated materials exhibit micro‐phase separation of the hard and soft segments in the amorphous domains.     

Behavior of pressure dependence of melting temperatures in aromatic polyesters: Influence of polymer structure

The thermal behavior of three aromatic polyesters in a homologous series, poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate) (PTT), and poly(butylene terephthalate) (PBT) was studied under hydrostatic pressure up to 200 MPa by using a high pressure differential thermal analysis apparatus. Confining fluid high pressure dilatometer was used to establish the volume–temperature curves (in both solid and liquid regions) from which volume change on melting of these polyesters at atmospheric pressure was determined. Single endothermic peak was seen for PET and PTT, whereas PBT showed double peaks above 50 MPa. Pressure coefficient of melting temperature at atmospheric pressure (dT_m/dp₍₀₎), was obtained from the quadratic fit. The dT_m/dp₍₀₎ for PTT was newly determined to be 0.445 KMPa^?1, whereas for PET and PBT were 0.503 and 0.455 KMPa^?1, respectively, comparable to reported values. The dT_m/dp₍₀₎ exhibited the odd‐even behavior corresponding to odd and even number of methylene groups in the repeat unit. Enthalpy and entropy of fusion had the most influence on this coefficient. Entropy related to conformational and volume change were evaluated and the former was found to have a significant impact on the value of dT_m/dp₍₀₎. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1799–1808, 2009     

FTIR studies on the compatibility of hard-soft segments for polyurethane-imide copolymers with different soft segments

The polyurethane-imide (PUI) copolymers with different soft segments (polyethylene-co-propylene adipates, polyethylene glycol, or polypropylene-oxide) were studied. FTIR spectroscopy shows the different absorption bands of imide-I groups and reveals the different intermolecular interactions due to hydrogen bonding in these PUI copolymers. FTIR results suggest there is a good compatibility between hard and soft segments in either polyester-PUIs or polyether-PUIs having short soft segments. On the other hand, DSC analysis reveals that the glass transition temperature for hard segments (T_gh) of polyether-PUIs is higher than that of polyester-PUIs, and it increases with the soft segment length in PUIs consisting of the same type soft segments, which further supports the conclusions drawn from the FTIR data.     

Synthesis and DSC study of model hard segments from diphenyl methane diisocyanate and butane diol

Model hard segments having different chain length and chain terminating groups, such as methyl, ethyl, octyl, and octadecyl, have been synthesized from diphenyl-methane diisocyanate (MDI) and butanediol and studied by DSC. In the case of short chain ends (i.e., methyl, ethyl, and octyl), hard segments having up to three MDI units show an increase of melting temperature T_m, while those with octadecyl chain end have T_m increase continuously with the number of MDI units. Enthalpy and entropy decrease with the augmentation of the hard-segment length. Side groups on the chain ends have a great influence on the melting properties.     

Segmented polyurethanes with 4,4′-bis-(6-hydroxyhexoxy) biphenyl as chain extender. I. Synthesis and characterization of 2,4-tdi-polyurethanes

Polyurethanes composed of 2,4-toluene diisocyanate (TDI), poly (butylene adipate) diols (PBA) of different molecular weights, and 4,4′-bis-(6-hydroxyhexoxy) biphenyl (BHHBP) were prepared by a two-step solution polymerization process. The polyurethanes were char-acterized by elemental analysis, NMR, and SEC. The thermal properties were investigated by DSC, DMA, and optical polarizing microscopy. Dependent on the molecular weight of the PBA, a shift in the glass transition temperature T_g of the polyurethanes has been observed by DSC and DMA. Polyurethanes based on poly (butylene adipate)s of M_n ～ 2000 exhibited a T_g nearly independent on the hard-segment content up to 50% LC hard segments, indicating the existence of mainly phase separated soft and hard segments. By shortening the PBA chain length up to 1,000 and further to 600, the T_g of the polyester soft-segment phase increases with growing hard-segment content, a consequence of enhanced interaction between the hard and soft segments. This tendency is observed to the greatest extent at polyurethanes with the shortest, polyester diol and can be interpreted as a partial miscibility or compatibility of hard and soft segments. Although in polyurethanes with PBA 2000 the mesophase can be proven at a hard-segment content of ～ 40%, its appearance in polyure-thances prepared with PBA 1000 or PBA 600 requires a hard-segment content > 60%. © 1995 John Wiley & Sons, Inc.     

Synthesis and characterization of poly(butylene terephthalates) modified by hydroquinone bis(2-hydroxyethyl)ether

A series of thermoplastic poly(butylene-co-hydroquinone bis(2-hydroxyethyl)ether terephthalates) (PBHT), with different molar ratios of hydroquinone bis(2-hydroxyethyl)ether (HQEE)/1,4-butanediol 9/91, 18/82 and 27/73, were synthesized via melt polycondensation. The compositions, thermodynamics and crystallization properties of the obtained copolyesters were characterized in detail by ¹H NMR, differential scanning calorimeters (DSC), thermogravimetric analysis (TGA) and X-ray diffraction (XRD). These results showed that the PBHTs were successfully synthesized, and the incorporation of the HQEE group significantly improved thermal properties of the polymers. However, HQEE did not change the crystal structure of PBT. The T_m values of the copolymers decreased (from 208?°C to 174?°C) with increasing content of HQEE segments, on the contrary, T_g values increased (from 37?°C to 43?°C). The temperatures for 5% weight loss did not decrease and appeared at a range of 373–377?°C.     

Synthesis and characterization of biodegradable and weather-durable PET/PEG/NDC copolymers

Polyethylene terephthalate/poly(ethylene glycol)/2, 6-naphthalene dicarboxylate (PET/PEG/NDC) copolymers were synthesized and characterized. The results demonstrated that T _g dramatically decreased—by approximately 20?°C—when 8?wt.% PEG was added to neat PET. However, T _g slightly increased—by around 6?°C—from the reduced value, when a third ingredient, NDC, was incorporated. The melting temperature T _m and fusion enthalpy △H _m decreased when the 8?wt.% PEG was copolymerized. Further incorporation of NDC into the PET/8?% PEG copolymer, after a small initial increase in T _m and △H _m for PET/8?% PEG/2.3?% NDC, caused substantially reduce in both properties for PET/8?% PEG/9.2?% NDC. A mechanical test revealed that PET/8?% PEG/NDC copolymers maintained high mechanical integrity until degradation, verifying that the inclusion of NDC enhances the weatherability of PET/PEG copolymer. The rheological Cole–Cole plots indicated the occurrence of phase separation in PET/PEG melt, but the incorporation of NDC suppressed this incompatibility. The biodegradation results indicated that the degradation comprised two stages—a period of rapid degradation, which was associated with the hydrolysis of PEG segments, and a period of slow degradation, which was caused by erosion of the short aliphatic segments by the microbes.     

Thermoplastic elastomers: fundamentals and applications

Thermoplastic elastomers are multi-functional polymeric materials that generally possess the processability of thermoplastics and the elasticity of vulcanized rubber. Intrinsic thermoplastic elastomers include microphase-separated block and segmented copolymers containing a soft (low-T_g) species. Recent achievements regarding thermoplastic elastomer block and segmented copolymers in the past year have improved the current understanding of (i) complex nanostructures in unary and multicomponent systems and (ii) the thermally-activated sphere→cylinder and cylinder→gyroid order–order transitions. The use of these materials in organogel, electro-responsive and nanocomposite applications illustrates the diversity and future potential of these technologically important materials.     

Comparison between properties of polyether polytriazole elastomers and polyether polyurethane elastomers

In order to explore the application of click chemistry in the field of elastomer materials, the comparison between the properties of polyurethane and polytriazole elastomers has been carried out. Propargyl‐terminated ethylene oxide‐tetrahydrofuran copolymer (PTPET) has been prepared from the ethylene oxide‐tetrahydrofuran copolymer (PET) by end modification. Using polyisocyanate N100 and polyazide compounds as cross‐linkers, PET polyurethane and PTPET polytriazole elastomers have been prepared through urethane and copper‐catalyzed azide‐alkyne huisgen [3 + 2] dipolar cycloaddition reactions, respectively. Mechanical properties indicate that, to be different from those of polyurethane elastomers, the modulus E and stress σ_b of polytriazole elastomers increase at first, and then decrease with the increase in R. At around the stoichiometric ratio, the modulus E and stress σ_b reach a maximum, and the strain ε_b reaches a minimum. Swelling tests demonstrate that the M_c of polytriazole elastomers has a minimum value at the stoichiometric ratio. The dynamic mechanical analysis indicates that both polyurethane and polytriazole elastomers have the same glass transition temperature of ?64°C, although polytriazole elastomers exhibit lower dissipation factor tan δ. Thermal analysis shows that polytriazole elastomers have better thermal stability than polyurethane elastomers. Copyright © 2014 John Wiley & Sons, Ltd.