Structure-properties correlations in poly(ε-caprolactone)/poly(styrene-co-acrylonitrile)/nanosilica mixtures: Interrelationship among phase behavior,morphology and non-isothermal crystallization kinetics

In this work, the effects of amorphous poly(styrene-co-acrylonitrile) (SAN) chains and hydrophilic and hydrophobic nanosilica at different loadings on the non-isothermal crystallization kinetics of PCL phase have been evaluated using different theoretical models including Avrami, modified Avrami, Ozawa and Mo equations. Using microscopic observations, the interrelations among the changes in the kinetics parameters and the morphology and phase behavior of PCL/SAN and PCL/SAN/nanosilica mixtures have been thoroughly investigated. Microscopic observations on the nanocomposites showed differences in the nanofiller dispersion and distribution state as well as preferential migration and localization state. These differences lead to contradictory trends in the effects of hydrophilic and hydrophobic nanosilica on the crystallization kinetics of pure PCL and PCL/SAN blends. The nanoparticle migration during non-isothermal DSC tests in PCL/SAN blends, the formation of nanoparticle agglomerates at higher loadings, the restrictions imposed on the molecular movements in the crystallization growth stage and slower phase separation and dissolution of PCL/SAN/silica mixtures result in the cooling rate dependence of the kinetics parameters.     

Phase behavior and its viscoelastic response of polylactide/poly(ε-caprolactone) blend

Polylactide (PLA)/polycaprolactone (PCL) blends with various blend ratios were prepared via melt mixing. The morphology, linear and non-linear viscoelastic properties of the blend were studied using scanning electron microscope (SEM) and cone-plate rheometer. Three typical immiscible morphologies, i.e., spherical droplet, fibrous and co-continuous structure can be observed at various compositions. The elasticity ratio was proposed to play an important role together with the viscosity on the phase inversion because PLA/PCL blend presents a high viscosity ratio between two components. Two emulsion models were used to predict the linear viscoelastic properties of the blend with various morphologies. The Palierne model gives better fit compared with the G–M model, but both fail to predict the viscoelastic properties of the co-continuous blend. The viscoelastic behavior of those blends shows different temperature dependence due to their different morphologies. The principle of time–temperature superposition (TTS) is only valid for the co-continuous blend while fails with the rheological data of those blends with discrete spherical and fibrous domain structure. Moreover, although the discrete phase is difficult to be broken up due to the high viscosity ratio of the systems, the change of viscoelastic responses of those blends before and after preshear shows large difference, indicating that different morphologies have different sensitivity to the steady shear flow.     

Surface phase separation, dewetting feature size, and crystal morphology in thin films of polystyrene/poly(ε-caprolactone) blend

Thin films of polystyrene (PS)/poly(ε-caprolactone) (PCL) blends were prepared by spin-coating and characterized by tapping mode force microscopy (AFM). Effects of the relative concentration of PS in polymer solution on the surface phase separation and dewetting feature size of the blend films were systematically studied. Due to the coupling of phase separation, dewetting, and crystallization of the blend films with the evaporation of solvent during spin-coating, different size of PS islands decorated with various PCL crystal structures including spherulite-like, flat-on individual lamellae, and flat-on dendritic crystal were obtained in the blend films by changing the film composition. The average distance of PS islands was shown to increase with the relative concentration of PS in casting solution. For a given ratio of PS/PCL, the feature size of PS appeared to increase linearly with the square of PS concentration while the PCL concentration only determined the crystal morphology of the blend films with no influence on the upper PS domain features. This is explained in terms of vertical phase separation and spinodal dewetting of the PS rich layer from the underlying PCL rich layer, leading to the upper PS dewetting process and the underlying PCL crystalline process to be mutually independent.     

Viscoelastic behaviors of poly(ε-caprolactone)/attapulgite nanocomposites

Nanocomposites based on biodegradable poly(ε-caprolactone) (PCL) and attapulgite (AT) were prepared by solution blend. The morphology and rheological behaviors of the blends were examined. SEM observation showed that AT nano-rods were well dispersed in the PCL matrix in a nanometer scale at low AT content and a severe aggregation would happen at high AT content. The rheological behaviors of the polymer/fibrous clay nanocomposite samples were investigated by an Advanced Rheometric Expansion System with parallel plate geometry. The effects of AT content on the viscoelastic behaviors of the PCL/AT nanocomposites were also confirmed by rheological analysis. The apparent activation energies of flow were calculated by the Arrhenius equation.     

The combination of fluctuation-assisted crystallization and interface-assisted crystallization in a crystalline/crystalline blend of poly(ethylene oxide) and poly(ε-caprolactone)

The nucleation and crystallization of poly(ethylene oxide) (PEO) and poly(ε-caprolactone) (PCL) in the PEO/PCL blends have been investigated by means of optical microscopy (OM) and differential scanning calorimetry (DSC). During the isothermal or nonisothermal crystallization process, when the adjacent PEO is in the molten state, PCL nucleation preferentially occurs at the PEO and PCL interface; after the crystallization of the adjacent PEO, much more PCL nuclei form on the surface of the PEO crystal. However, PEO crystallizes normally and no interfacial nucleation occurs in the blend. The concentration fluctuation caused by liquid–liquid phase separation (LLPS) induces the motion of PEO and PCL chains through interdiffusion and possible orientation of chain segments. The oriented PEO chain segments can assist PCL nucleation, and the heterogeneous nucleation ability of PEO increases with the orientation of PEO chains. Oriented PCL chain segments have no heterogeneous nucleation ability on PEO. It is postulated that the interfacial nucleation of PCL in the PEO/PCL blend follows the combination of “fluctuation-assisted crystallization” and “interface-assisted crystallization” mechanisms.

Competition between crystallization and phase separation in polymer blends I. Diffusion controlled supermolecular structures and phase morphologies in poly(ɛ-caprolactone)/polystyrene blends

The type of supermolecular structure and the morphology in binary polymer blends with one crystallizable component and with a miscibility gap are strongly influenced by the relative rate of crystallization and demixing. Depending on the composition of the blend and on the relative position of the crystallization curve and the miscibility gap in the phase diagram, demixing-induced crystallization as well as crystallization-induced demixing can occur. Both these approaches lead to new and interesting structures. Additionally, the interaction of the two mentioned kinds of phase transition can under circumstances affect the growth rates of adjacent spherulites. This results in anisotropic concentration distribution or phase-separation morphology around their surfaces.Dedicated to Prof. Dr. W. Pechhold on the occasion of his 60th birthday.Presented at the Frühjahrstagung des FA Polymerphysik der DPG, Bad Nauheim, FRG, April 1990.     

Compatibilization of immiscible poly(lactic acid)/poly(ε-caprolactone) blend through electron-beam irradiation with the addition of a compatibilizing agent

The aim of this study was to compatibilize immiscible poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend by using electron-beam radiation method with the addition of a compatibilizing agent. Glycidyl methacrylate (GMA) was chosen as the compatibilizing agent, in the expectation that the GMA plays a role as a monomeric compatibilizer and a reactive agent at the interface between the PLA and the PCL phases. Compatibilization process has been investigated through the melt mixing of the PLA/PCL and the GMA by using a twin-screw extruder and the exposure of the PLA/PCL/GMA mixture to electron-beam radiation at room temperature. The melt mixing process was performed to locate the GMA at the interface, thereby expecting a finer morphology due to the GMA as the monomeric plasticizer. The exposure process was carried out to induce definite interfacial adhesion at the interface through electron-beam initiated cross-copolymerization by the medium of the GMA as the reactive agent. To investigate the results of this compatibilization strategy, the morphological, mechanical, and rheological properties of the blend were analyzed. The morphological study clearly showed the reduced particle size of dispersed PCL domains and significantly improved interfacial adhesion by the electron-beam irradiation with the addition of the GMA. The stress–strain curves of the blends irradiated at less than 20 kGy showed the typical characteristics of ductile materials. The tensile properties of the blend were strongly affected by the dose of irradiation.     

Shape-memory poly(p-dioxanone)–poly(ε-caprolactone)/sepiolite nanocomposites with enhanced recovery stress

Shape-memory poly(p-dioxanone)–poly(e-caprolactone)/sepiolite(PPDO–PCL/OSEP) nanocomposites with different OSEP nanofiber loading were fabricated by chain-extending the PPDO-diol and PCL/OSEP precursors. The precursors and the composites were characterized by1 H NMR, FT-IR, GPC, SEM and TEM.The results demonstrate that a part of PCL segments grafted on the surface of OSEP and composites display a fine dispersion of OSEP fiber in nanoscale with low OSEP content. The shape memory effect(SME) was evaluated by DMA, the results reveal that the PPDO–PCL/OSEP nanocomposites exhibit desirable shape-memory performance. The reinforcement of composites by incorporation of trace OSEP nanofiber evokes an effective improvement in shape-memory recovery stress.     

Enhanced photodegradation of TiO2-containing poly(ε-caprolactone)/poly(lactic acid) blends

The calamitous accumulation of plastic waste in the environment, especially single-use disposables, calls for new approaches to materials design. One method to address the persistence of plastics beyond their intended use is to impart them with functionalities that will either allow for their recyclability or their degradation to basic natural components. This work focuses on the fabrication of photodegradable polyester blends and investigates the impact of compatibilization on photodegradation rates. Specifically, we blended poly(ε-caprolactone) (PCL) and poly(lactic acid) (PLA) polymers by (reactive) extrusion in the presence or absence of dicumyl peroxide (DCP), a radical generator, and titanium dioxide (TiO₂), an inorganic photocatalyst. We examined the effects of DCP and TiO₂ loadings as well as copolymer composition on the thermomechanical properties, photodegradability, and morphology. We found that the inclusion of TiO₂ dramatically increased flexural moduli and photodegradation rates in both dry and wet conditions, while reactive compatibilization had little effect of the tested properties. This simple and scalable approach is promising to fabricate materials that can readily photodegrade.     

Thermal characterization of biodegradable methoxy poly(ethylene glycol)-b-poly(d,l-lactide)/methoxy poly(ethylene glycol)-b-poly(ε-caprolactone) blend nanoparticles

Biodegradable methoxy poly(ethylene glycol)-b-poly(d,l-lactide) (MPEG-b-PDLL) and methoxy poly(ethylene glycol)-b-poly(ε-caprolactone) (MPEG-b-PCL) diblock copolymers were synthesized by ring-opening polymerization of DLL and CL monomers in bulk using stannous octoate, and MPEG as the initiating system. Surfactant-free MPEG-b-PDLL/MPEG-b-PCL blend nanoparticles were prepared by the nanoprecipitation method. The influences of block length and blend ratio on morphology, average size, and thermal properties of the blend nanoparticles were determined. The blend nanoparticles were spherical in shape. The average particle sizes slightly decreased as the MPEG-b-PCL blend ratio increased. ¹H-NMR and thermogravimetry revealed the different MPEG-b-PDLL/MPEG-b-PCL blend ratios of the nanoparticles. Differential scanning calorimetry showed that the MPEG-b-PCL crystallinity steadily decreased as the MPEG-b-PDLL blend ratio increased, suggesting miscible blending between the MPEG-b-PDLL and MPEG-b-PCL in the amorphous phase of the nanoparticle matrix.     

Morphology and thermal degradation studies of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) biodegradable polymer blend nanocomposites with TiO2 as filler

The morphology and thermal stability of melt-mixed poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend nanocomposites with small amounts of TiO₂ nanoparticles were investigated. The nanoparticles were mostly located in the PLA phase, with good dispersion of individual particles, although significant aggregation was also visible. The thermal stability and degradation behaviour of the different samples were studied using thermogravimetric analysis (TGA) and TGA-Fourier-transform infrared (FTIR) spectroscopy. Neat PCL showed better thermal stability than PLA, but the degradation kinetics revealed that PLA had a higher activation energy of degradation than PCL, indicating its degradation rate more strongly depends on temperature, probably because of a more complex degradation mechanism based on chain scission and re-formation. Blending of PLA and PCL reduced the thermal stabilities of both polymers, but the presence of TiO₂ nanoparticles improved their thermal stability. The nanoparticles also influenced the volatilization of the degradation products from the blend, acted as degradation catalyst and/or retarded the escape of volatile degradation products.     

Anionically prepared poly(ε-caprolactam-co-ε-caprolactone) and poly(ε-caprolactam-co-δ-valerolactone) copolymers: Thermal and mechanical properties

Thermal and representative physico-mechanical properties of newly prepared poly[(ε-caprolactam)-co-(ε-caprolactone)] and poly[(ε-caprolactam)-co-(δ-valerolactone)] copolymers were studied. The copolymers were synthesized by anionic polymerization of ε-caprolactam activated by isocyanate end-capped oligomeric aliphatic polyesters designated as the macroactivators (MAs). Type, concentration and molecular weight of the MAs were varied, which resulted in copolymers with different structure and properties. The impact of the new MAs used in this study on the glass transition temperature and the melting temperature of poly-ε-caprolactam was investigated by DSC. DMTA was used to analyze the effect of copolymerization on the storage modulus (E^′) and tan δ of poly-ε-caprolactam. Conventional and high-resolution TGA data revealed that all the synthesized polyesteramides possess good thermal stability. Mechanical properties were studied by notched impact and tensile testing. According to the experimental data the impact toughness increase with the MA content, being six time higher compared to the poly(ε-caprolactam) in the best situation. Water absorption was also considered in relation to the composition of the copolymers.     

Effect of film thickness on morphological evolution in dewetting and crystallization of polystyrene/poly(ε-caprolactone) blend films

In this Article, the morphological evolution in the blend thin film of polystyrene (PS)/poly(ε-caprolactone) (PCL) was investigated via mainly AFM. It was found that an enriched two-layer structure with PS at the upper layer and PCL at the bottom layer was formed during spinning coating. By changing the solution concentration, different kinds of crystal morphologies, such as finger-like, dendritic, and spherulitic-like, could be obtained at the bottom PCL layer. These different initial states led to the morphological evolution processes to be quite different from each other, so the phase separation, dewetting, and crystalline morphology of PS/PCL blend films as a function of time were studied. It was interesting to find that the morphological evolution of PS at the upper layer was largely dependent on the film thickness. For the ultrathin (15 nm) blend film, a liquid-solid/liquid-liquid dewetting-wetting process was observed, forming ribbons that rupture into discrete circular PS islands on voronoi finger-like PCL crystal. For the thick (30 nm) blend film, the liquid-liquid dewetting of the upper PS layer from the underlying adsorbed PCL layer was found, forming interconnected rim structures that rupture into discrete circular PS islands embedded in the single lamellar PCL dendritic crystal due to Rayleigh instability. For the thicker (60 nm) blend film, a two-step liquid-liquid dewetting process with regular holes decorated with dendritic PCL crystal at early annealing stage and small holes decorated with spherulite-like PCL crystal among the early dewetting holes at later annealing stage was observed. The mechanism of this unusual morphological evolution process was discussed on the basis of the entropy effect and annealing-induced phase separation.     

Micro phase separated epoxy/poly(ε-caprolactone)-block-poly(dimethyl siloxane)-block-poly(ε-caprolactone)/4,4′-diaminodiphenylsulfone systems: Morphology,viscoelasticity, thermo-mechanical properties and surface hydrophobicity

Epoxy resin/4,4′-diaminodiphenylsulfone (DDS) system was modified by the incorporation of poly(ε-caprolactone)-block-poly(dimethyl siloxane)-block-poly(ε-caprolactone) (PCL–PDMS–PCL) triblock copolymer (TBCP). Morphology, viscoelasticity, thermo-mechanical and surface properties of these blends were investigated. All the blends were opaque after curing. PCL blocks of the TBCP were miscible with epoxy resin while the PDMS fraction was immiscible. However in the cured state, both PCL and PDMS blocks were phase separated from epoxy/DDS matrix. The blends exhibited matrix-droplet morphology in which TBCP phase dispersed as spherical domains in epoxy matrix. Addition of TBCP had profound impact on the cure reaction kinetics. Storage modulus and glass transition temperature (T_g) decreased while impact strength significantly increased. Incorporation of 15 phr of TBCP resulted in 80% improvement in impact strength. Further, thermal stability was unaffected while surface hydrophobicity of the blends increased.     

Controlled-release and antibacterial studies of doxycycline-loaded poly(ε-caprolactone) microspheres

The objective of the present study is to achieve doxycycline’s maximum therapeutic efficacy. Doxycycline-loaded poly(ε-caprolactone) microspheres were prepared by water-in-oil-in-water (w/o/w) double emulsion solvent evaporation technique with different formulation variables such as concentrations of drug and polymer. The effects of these variables on surface morphology, particle size distribution, encapsulation efficiency, and in vitro release behavior were examined. To observe the nature of microspheres, X-ray diffraction studies were carried out. The release data obtained were determined using various kinetic models and Korsmeyer–Peppas model showed an acceptable regression value for all compositions. Antibacterial efficiency of doxycycline-loaded poly(ε-caprolactone) microspheres were assessed by determining Minimum Inhibition Concentration (MIC) by standard tube dilution method against four standard pathogenic strains. The in vitro drug release studies were carried out in phosphate buffer solution (pH 7.2). The results showed marked retardation of doxycycline release and higher percentage of polymer gave longer drug release profile. This may definitely provide a useful controlled-release drug therapy and also prove to be effective over a long period of time (76 h).     

Thermal,mechanical, and topographical evaluation of nonstoichiometric α-cyclodextrin/poly(ε-caprolactone) pseudorotaxane nucleated poly(ε-caprolactone) composite films

Three pseudorotaxanes (PpR) comprised of poly (ε-caprolactone) (PCL) and α-cyclodextrin (α-CD) with varying stoichiometric ratios were synthesized and characterized. Wide-angle X-ray diffraction (WAXD) and thermogravimetric (TGA) analyses provided conclusive evidence for complexation between the guest PCL and host α-CD. The as-synthesized and characterized PpRs were used at 10 and 20% concentrations as nucleants to promote the bulk PCL crystallization in composite films. Both WAXD and TGA provided evidence for intact PpR structures in the composite films. Isothermal differential scanning calorimetric (I-DSC) analyses, performed at various crystallization temperatures demonstrated significant differences in the crystallization patterns among the composite films. In addition, I-DSC analyses showed higher Avrami constant values (n) in the PpR-nucleated composite PCL films (n ~ 3), indicating 3-dimensional crystal growth. In the case of neat PCL films, however, lower n values indicated crystal growth in 1-dimensions or 2-dimensions. Moreover, atomic force microscopic analyses showed large crests and pits in PpR-nucleated PCL composites, with irregular morphologies leading to higher surface roughness. To the contrary, the crests and pits were much smaller in the neat PCL films, resulting in lower surface roughness values. Finally, mechanical testing revealed higher tensile strength for PpR-nucleated PCL composites films, demonstrating larger load bearing capabilities. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1529–1537     

Synthesis and properties of poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) copolyesters

Bio-based poly(isosorbide 2,5-furandicarboxylate-co-ε-caprolactone) (PIFCL) copolyesters were synthesized from 2,5-furandicarboxylic acid, isosorbide and ε-caprolactone. The obtained copolyesters were characterized by ¹H NMR, ¹³C NMR, intrinsic viscosity, GPC, DSC, TGA and tensile testing. The NMR characterization results confirmed the insertion of lactones units into poly(isosorbide 2,5-furandicarboxylate) (PIF) chains. All PIFCL copolyesters were amorphous with T_{D, 5%} higher than 300 °C. The glass transition temperatures of PIFCLs with FDCA molar ratio from 74% to 45% were within the range of 132.1 °C and 72.4 °C. Tensile testing revealed that introduction of ε-caprolactone into PIF chain imparted PIFCL with excellent mechanical performance, typically, PIFCL polyseter with FDCA molar ratio of 45% had a Young's modulus 858 ± 92 MPa, a tensile strength 44 ± 4 MPa and an elongation at break 480 ± 45%.     

Poly(ε-caprolactone) (PCL)/cellulose nano-crystal (CNC) nanocomposites and foams

Poly(ε-caprolactone) (PCL)/cellulose nanocrystal (CNC) nanocomposites were produced via twin-screw extrusion. Microcellular nanocomposite samples were produced with microcellular injection molding using carbon dioxide (CO₂) as physical blowing agent. The foaming behavior, physical properties, thermal properties, crystallization behavior, and biocompatibility were investigated. It was found that the CNCs interacted with the PCL matrix which led to a strong interface. The CNCs effectively acted as nucleation agents in microcellular injection molding. Both solid and foamed samples with higher levels of CNC content showed higher tensile moduli, complex viscosities, and storage moduli due to the reinforcement effects of CNCs. Furthermore, improvement in the foamed samples was more significant due to their fine cell structure. The addition of CNCs caused a reduction of the decomposition temperature and an increase in the glass transition temperature, crystallization temperature, and crystallinity of PCL. Moreover, the biocompatibility of the foamed nanocomposites with low CNC content was verified by 3T3 fibroblast cell culture.     

Preparation and characterization of microspheres based on blend of poly(lactic acid) and poly(ɛ-caprolactone) with poly(vinyl alcohol) as emulsifier

In this paper, microspheres were prepared by oil-in-water (o/w) emulsion solvent evaporation method. Biodegradable polymer such as blend of poly (lactic acid) (PLA) and poly(?-caprolactone) (PCL) with certain compositions and characteristics was used to prepare the microspheres with poly(vinyl alcohol) (PVA) as an emulsifier. This study observed the microspheres particle’s size distribution at various concentrations of PVA (1%, 1.5%, 2%, and 2.5% PVA). The PVA volume variations effects during the process (50, 100, 150, 200, and 250 mL) were also observed. The blend of PLA and PCL is formed only by physical interaction between them. This can be seen from the FTIR spectrum which shows both PLA and PCL component. The microspheres physical size and appearance were observed by optical microscope (MO). The overall results of this study showed that the formula which used 50–150 mL of 2.5% polyvinyl alcohol produced the microspheres with the most uniform size distribution.