Optimization of the process variables for the synthesis of cardanol-based novolac-type phenolic resin using response surface methodology

Models capable of predicting the maximum extent of conversion (p) of cardanol-based novolac-type phenolic resin, have been developed using response surface methodology to determine the optimum reaction conditions. Three-dimensional response surface and their contour plot were drawn. The maximum extent of conversion (98.93%) was predicted when the cardanol was condensed with formaldehyde (molar ratio 1:0.652) at 119.84 °C for a time period of 3 h with the catalyst (e.g., citric acid) concentration of 1.988% of total volume of cardanol and formaldehyde. The pH of the reaction mixture was maintained at 3.0. These predicted values for optimum process conditions were in good agreement with experimental data.     

交联聚苯乙烯树脂固载甲酰基的微波辅助还原

在微波照射的相转移催化(MI-PTC)条件下,3种甲酰基功能化的交联聚苯乙烯树脂——对甲酰基苯氧基甲基树脂、对甲酰基-2-甲氧基苯氧基甲基树脂和对甲酰基-3-甲氧基苯氧基甲基树脂固载的甲酰基被NaBH4还原,得到相应的3种苄羟基功能化的树脂——Wang树脂、Sasrin树脂和新型的对苄羟基-3-甲氧基苯氧基甲基树脂.考察了溶剂、相转移催化剂等因素对反应的影响,优化的反应介质为THF/H2O混合溶剂,相转移催化剂为苄基三羟乙基氯化铵(BTHAC).然而,在传统加热和微波辐射条件下,最有效混合溶剂的配比有所不同.在水浴加热条件下,最有效的反应溶剂为12 mL THF+3 mL H2O;而在微波加热的条件下,最有效的反应溶剂却是3 mL THF+12 mL H2O.在优化的溶剂、催化剂条件下,微波功率为60 W时,高分子固载的甲酰基30 min之内几乎被定量地还原成羟基.与传统加热方式比较,MI-PTC还原聚苯乙烯固载甲酰基可以大大缩短反应时间,提高反应效率,是一种进行高分子化合物官能团转化的良好方法.     

邻硝基乙苯在超高交联树脂合成中的应用研究

本文用邻硝基乙苯为溶剂,替代工业上常用的剧毒的硝基苯对氯甲基化聚苯乙烯（简称氯球）进行付氏后交联反应,详细地研究了反应条件如：反应温度、催化剂的种类及用量等对树脂孔结构性能的影响。并在最佳反应条件下进行放大实验,合成出的后交联树脂的比表面为817m2／g,孔容为0．727ml／g,平均孔径为10．9nm。     

A novel natural source Vicia faba L. membranes as colourant: development and optimisation of the extraction process using response surface methodology (RSM)

In this research paper, an eco-friendly extraction process of dyes from Vicia faba L. membranes was developed. In this regard, the influence of independent process factors like the weight of material, the extraction time, the temperature and the sodium hydroxide concentration on the natural dye extraction from Vicia faba membranes was investigated. The optimisation of the extraction conditions and the effect evaluation of the different operating parameters were carried out using a Box–Behnken design under response surface methodology. The optimum conditions were found to be 66 °C, 90 min, 5 g and 0.1628 mol·L^?1 for extraction temperature, time, mass of the material and sodium hydroxide concentration, respectively. The efficiency of this extraction process under these optimum conditions was evaluated by measuring the total phenolic content (TPC), the total flavonoid content and the relative colour yield (K/S). In these operating conditions, good fastness ratios were observed for the dyed fabrics.     

Methane conversion in the presence of oxygen under low-temperature radio frequency plasma

Methane conversion in the presence of oxygen under low-temperature radio frequency (RF) plasma was investigated. The experiment results indicated that the following four factors, i.e., discharge voltage, discharge area, O2/CH4 molar ratio and total gas flowrate, affected remarkably the reaction performance. The optimum reaction conditions of methane conversion in the presence of O2 under RF plasma are as follows: discharge voltage 1050 V, discharge area 989.1mm², O2/CH4 molar ratio 1/10 and total gas flowrate 200 ml/min. A methane conversion of 91% could be reached under the optimum conditions. Oxygen is good for the breaking of C--H bonds and also acts as a sort of thinner. According to the low-temperature plasma characteristics, the macroscopic kinetics model of methane conversion in the presence of O2 under radio frequency plasma was studied.     

Direct amination of isobutylene over zeolite catalysts with various topologies and acidities

The atomically economic and green chemical reaction of direct amination of isobutylene to tertbutylamine, particularly under the relative mild reaction conditions available for future industrial use,was carried out over zeolite catalysts possessing different topological structures, from one dimensional to three dimensional pore system, and from small 8-member ring pore(MRP) to medium 10 MRP and further to large 12 MRP zeolites, to disclose the relationship between the zeolite properties/topologies and their amination performance systematically under the mild reaction conditions. It was discovered that the pore structure and the acidities of zeolite catalysts played crucial roles in the isobutylene amination process, and suitable pore diameter(larger than 0.5 nm or with large side pockets/cups in the outside surface) and a certain number of mid-strong acid sites are indispensable to catalyze the amination reaction,while too strong acid strength was not conducive to the process of isobutylene amination. Among them,zeolites with topologies of BEA, MFI, MEL, MWW and EUO exhibited good amination performance, with which the isobutylene conversion was higher than 12.61%(46.42% of the equilibrium conversion) under the studied mild reaction conditions. Due to the good amination performance and the large adjustable Si/Al_2 ratio range, ZSM-5 was selected to further study the effect of acidity on the amination performance systematically under the mild reaction conditions, and the activity-acidity relationship in the amination process was disclosed: the amination activity(isobutylene conversion) had a linear correlation with the amount of mid-strong B acidity under the studied conditions over ZSM-5 catalyst, which can provide guidance for further developing high-efficient amination catalyst under mild reaction conditions available for future industrial use.     

Preparation and catalytic performance of quaternary ammonium base resin for methanolysis of natural phosphatidylcholine

The most acceptable method for preparing glycerophosphocholine is to hydrolyse the natural phosphatidylcholine and use the quaternary ammonium base resin, as a promising heterogeneous catalyst can simplify the craft and minimise the problems existing in the homogeneous catalytic process. However, most of the resins reported in the literature are commercial trimethyl benzyl ammonium base resins and the application of other longer carbon-chain quaternary ammonium resins has not been reported. In the present work, a series of quaternary ammonium base resins were prepared from chloromethyl polystyrene microspheres and different tertiary amines and were used to prepare glycerophosphocholine from natural phosphatidylcholine. The factors affecting the exchange capacity and activity of the resin were investigated. The results showed that the resin possessed a better activity and stability under the following conditions: 1,4-dioxane as solvent, triethylamine as amination agent, reaction temperature of 60°C and amination time of 3 h; it was then used in the methanolysis of phosphatidylcholine by ultrasound-assisted reaction at ambient temperature, with the conversion of phosphatidylcholine attaining 97 % after 4 h. The catalyst was easy to separate from the reaction mixture and could also be readily available for repeat use; the activity and stability were largely consistent after six repeat uses.     

Response surface examination of the relationship between experimental conditions and product distribution in electrophoretically mediated microanalysis

This work presents the first known use of response surface methodology (RSM) in electrophoretically mediated microanalysis. This concept is demonstrated by examining the optimization of reaction conditions for the conversion of nicotinamide adenine dinucleotide to nicotinamide adenine dinucleotide, reduced form by glucose-6-phosphate dehydrogenase (G6PDH, EC 1.1.1.49) in the conversion of glucose-6-phosphate to 6-phosphogluconate. Experimental factors including voltage, enzyme concentration, and mixing time of reaction at the applied voltage were selected at three levels and tested in a Box-Behnken response surface design. Upon migration in a capillary under CE conditions, plugs of substrate and enzyme are injected separately in buffer and allowed to react at variable conditions. Extent of reaction and product ratios were subsequently determined by CE. The model predicted results are shown to be in good agreement (7.1% discrepancy difference) with experimental data. The use of chemometric RSM provides a direct relationship between electrophoretic conditions and product distribution of microscale reactions using CE, thereby offering a new and versatile approach to optimizing enzymatic experimental conditions.     

Kinetic study of the pyrolysis of neoprene

Kinetics of neoprene thermal decomposition has been performed under dynamic conditions at different heating rates, between 5 and 80 °C/min in a TG apparatus. The same kinetic model has been applied simultaneously to runs performed at different heating rates and different atmospheres allowing a good correlation of the weight loss data. A mechanism based on three independent reactions has been used to model the thermal decomposition. The first reaction is of an order close to two, and the other two reactions are of order below one, similar to other plastic materials. Different alternatives for the mathematical treatment for fitting TG data were considered. The accuracy of the calculated kinetic parameters was studied by means of a sensibility analysis.     

Well‐dispersed N‐heterocyclic carbene–palladium complex anchored onto poly(acrylic acid)/poly(vinyl alcohol) nanofibers: Novel,superior and ecofriendly nanocatalyst for the Suzuki–Miyaura cross‐coupling reaction

Polymeric nanocomposite@Pd is one of the crown jewels for the catalysis of cross‐coupling reactions. This Pd nanocomposite on various polymeric supports has been well established to catalyze cross‐coupling reactions, but its preparation supported on the surface of nanofibers has been largely overlooked. Herein, we report the preparation of a poly(acrylic acid) (PAA)/poly(vinyl alcohol) (PVA) nanofiber‐supported N‐heterocyclic carbene–Pd complex. The first step involves the preparation of PAA/PVA nanofibers using the electrospinning process. The second step comprises the reaction of water‐soluble poly(ethylene glycol)‐imidazole with modified PAA/PVA nanofibers followed by introduction of PdCl₂ to achieve successfully the desired nanocomposite. The catalytic activity of this nanocomposite was examined in the expeditious synthesis of biaryl compounds using the Suzuki–Miyaura cross‐coupling reaction under mild reaction conditions. The composite offers multiple features such as good hydrophilic properties, high surface area, admirable potential in repeatability tests and being recyclable for several runs without significant loss in its activity under the optimum reaction conditions. Our results showed the superior applicability of this novel nanocatalyst in terms of conversion reaction, yields and turnover frequencies. The structure of the catalyst was characterized using a variety of techniques.     

Synthesis of Hindered Phenolic Esters over Ion-Exchange Resins

The esterification of 3,5-di-tert-butyl-4-hydroxybenzoic acid with 1-hexadecanol over a series of ion-exchange resins was investigated, in which resin D072 exhibited excellent catalytic performance. The influence of water on the reaction was also investigated, and it was found that water could improve the selectivity and increase the yield of the target product. Treatment of resins with aqueous sodium hydroxide could improve the selectivity of the target product but remarkably decreased the conversion of 3,5-di-tert-butyl-4-hydroxybenzoic acid. This result indicated that strong Brønsted acid sites played an important role in the reaction. Furthermore, D072 was efficiently recycled four runs by simple treatment with mineral acid. Finally, a series of hindered phenolic esters were successfully synthesized under the optimal reaction conditions. Therefore, a simple and versatile method for the synthesis of hindered phenolic esters has been established over ion-exchange resins and the target products were obtained in good yields.     

The Role of Surface States in the Oxygen Evolution Reaction on Hematite

Hematite (α‐Fe₂O₃) is an extensively investigated semiconductor for photoelectrochemical (PEC) water splitting. The nature and role of surface states on the oxygen evolution reaction (OER) remain however elusive. First‐principles calculations were used to investigate surface states on hematite under photoelectrochemical conditions. The density of states for two relevant hematite terminations was calculated, and in both cases the presence and the role of surface states was rationalized. Calculations also predicted a Nerstian dependence on the OER onset potential on pH, which was to a very good extent confirmed by PEC measurements on hematite model photoanodes. Impedance spectroscopy characterization confirmed that the OER takes place via the same surface states irrespective of pH. These results provide a framework for a deeper understanding of the OER when it takes place via surface states.     

Polycondensation Products of Phloroglucine with Difunctional Aliphatic Amines

The known reaction of condensation of a strong amine with phloroglucine under quite mild conditions was the starting point for synthesis of a new series of macromolecular resins not previously dèscribed. Phloroglucine has been condensed with a series of nine aliphatic diamines in aqueous solution under atmospheric pressure. The resins obtained are dark powders, which can be molded under increased pressure in the temperature range of 175–310°C. The thermal, mechanical, chemical, and electrical properties of the new resins have been examined and their structure confirmed. Some properties of resins can be calculated by means of approximate mathematical formulas.     

GC-MS analysis of water-soluble organics in atmospheric aerosol: response surface methodology for optimizing silyl-derivatization for simultaneous analysis of carboxylic acids and sugars

This paper describes the development of a derivatization procedure — silylation using N,O-bis(trimethylsilyl)-trifluoroacetamide (BSTFA) — for the simultaneous GC–MS analysis of a wide range of water-soluble organics in atmospheric aerosols. The reaction operating conditions were optimized using the response surface methodology (RSM) including central composite design (CCD) in order to achieve the highest response for a large number of dicarboxylic acids and sugars. The factors considered were: (i) reaction temperature (50–90 °C), (ii) the reaction duration (60–120 min), (iii) reagent concentrations (10–100% of the total solution volume) and (iv) pyridine concentration (0–50% of the derivatization reagent). On the basis of RSM and experimental evidence, the optimum derivatization conditions were defined as reaction temperature of 75 °C, reaction duration of 70 min, BSTFA reagent concentration of 55% and pyridine concentration of 35%. The optimized protocol was extended to a broader range of 22 target analytes that are relevant chemical markers, i.e., 15 carboxylic acids and 7 sugars. In addition, the applicability of the optimized procedure was verified in environmental matrices from PM filters collected under different conditions, i.e., different seasons (summer vs. winter), different sampling sites (urban vs. rural), different particle size dimensions (PM_2.5 vs. PM₁).     

非等温法研究TGDDM/DDS体系固化反应动力学

采用DSC对4,4′-四缩水甘油基二氨基二苯基甲烷(TGDDM)和3,3′-二氨基二苯基砜(DDS)体系的固化反应动力学进行了研究.分别通过n级反应法和Malek的最大概然机理函数法确定了固化反应机理函数,求解了固化反应动力学参数,得到了固化反应动力学模型.结果表明,通过Kissinger,Crane方法求解动力学参数所得到的n级反应模型与实验值差别较大;而采用Malek方法判别机理,表明该固化反应按照自催化反应机理进行,实验得到的DSC曲线与模型计算所得到的曲线吻合的较好,所确立的模型在5~20K/min的升温速率下能较好地描述TGDDM/DDS体系的固化反应过程,并为工艺参数的选择和工艺窗口的优化提供了理论依据.     

Adhesives and coatings based on phenolic/epoxy resins

Low molecular weight epoxy resin based on bis (4‐hydroxy phenyl) 1,1 cyclohexane was prepared and modified with various types of the prepared phenolic resins. Phenol–, cresol–, resorcinol–and salicylic acid–formaldehyde resins were used. The optimum conditions of formulation and curing process were studied to obtain modified wood adhesives characterized by high tensile shear strength values. This study indicated that the more suitable conditions are 1:2 weight ratio of phenol–or cresol–formaldehyde to epoxy resin in the presence of phthalic anhydride (20 wt%) of the resin content as a curing agent at 150°C for 80 min. Resorcinol–or salicylic acid–formaldehyde/epoxy resins formulated at 1:2 weight ratio were cured in the presence of paraformaldehyde (20 wt%) at 150°C for 60 min. The effect of the structure of phenolic resins on the tensile shear strength values of formulated resin samples, when mixed with the epoxy resins and cured under the previously mentioned optimum conditions for different times, was investigated. Metallic and glass coatings from the previous resins were also prepared and evaluated as varnishes or paints. Copyright © 1999 John Wiley & Sons, Ltd.     

Optimization of methane conversion to liquid fuels over W-Cu/ZSM-5 catalysts by response surface methodology

The conversion of methane to liquid fuels is still in the development process. The modified HZSM-5 by loading with Tungsten （W） enhanced its heat resistant performance, and the high reaction temperature （800℃） did not lead to the loss of W component by sublimation. The loading of ZSM-5 with Tungsten and Copper （Cu） resulted in an increment in the methane conversion, CO2, and C5＋ selectivities. The high methane conversion and C5＋ selectivity, and low H2O selectivity are obtained by using W/3.0Cu/ZSM-5. The optimization of methane conversion over 3.0 W/3.0Cu/ZSM-5 under different temperature and oxygen concentration using response surface methodology （RSM） are studied. The optimum point for methane conversion is 19% when temperature is 753 ℃, and oxygen concentration is 12%. The highest C5＋ selectivity is 27% when temperature is 751 ℃. and oxwen concentration is 11%.     

Efficient cenosphere supported catalyst for the esterification of n-octanol with acetic acid

An efficient heterogeneous acid catalyst was developed using cenospheres, a byproduct of coal-fired thermal power plants by the method of wet impregnation. Catalyst characterization was carried out using various analytical techniques, namely, Fourier transform infrared, X-ray diffraction, field emission gun scanning electron microscopy and Brunauer–Emmett–Teller surface area and surface acidity analysis. The characterization revealed the excellent catalytic activity of the catalyst for the esterification reaction of n-octanol and acetic acid. Various reaction parameters, namely, catalyst loading, a molar ratio of alcohol/acid and reaction temperature were evaluated and optimized by response surface methodology using the Box–Behnken model. The response surface methodology model equations corresponding to the conversion of acid and % yield of ester were developed. The model well predicted the optimal reaction conditions, which were validated experimentally with good agreement. The excellent catalytic performance was observed in the esterification reaction with high conversion of acid (95.34%) and high yield of n-octyl acetate (94.81%). Reusability study of the catalyst showed that the catalyst could be used efficiently up to three reaction cycles. This study explores the use of cenospheres to prepare a solid acid catalyst for the industrially important esterification reactions.     

Phenol removal from aqueous solution by adsorption and ion exchange mechanisms onto polymeric resins

The removal of phenol from aqueous solution was evaluated by using a nonfunctionalized hyper-cross-linked polymer Macronet MN200 and two ion exchange resins, Dowex XZ (strong anion exchange resin) and AuRIX 100 (weak anion exchange). Equilibrium experimental data were fitted to the Langmuir and Freundlich isotherms at different pHs. The Langmuir model describes successfully the phenol removal onto the three resins. The extent of the phenol adsorption was affected by the pH of the solution; thus, the nonfunctionalized resin reported the maximum loading adsorption under acidic conditions, where the molecular phenol form predominates. In contrast both ion exchange resins reported the maximum removal under alkaline conditions where the phenolate may be removed by a combined effect of both adsorption and ion exchange mechanisms. A theoretical model proposed in the literature was used to fit the experimental data and a double contribution was observed from the parameters obtained by the model. Kinetic experiments under different initial phenol concentrations and under the best pH conditions observed in the equilibrium experiments were performed. Two different models were used to define the controlling mechanism of the overall adsorption process: the homogeneous particle diffusion model and the shell progressive model fit the kinetic experimental data and determined the resin phase mechanism as the rate-limiting diffusion for the phenol removal. Resins charged after the kinetic experiments were further eluted by different methods. Desorption of nonfunctionalized resin was achieved by using the solution (50% v/v) of methanol/water with a recovery close to 90%. In the case of the ion exchange resins the desorption process was performed at different pHs and considering the effect of the competitive ion Cl⁻. The desorption processes were controlled by the ion exchange mechanism for Dowex XZ and AuRIX 100 resins; thus, no significant effect for the addition of Cl⁻ under acidic conditions was observed, while under alkaline conditions the total recovery increased, specially for Dowex XZ resin.     

Process optimization of vapor phase pyridine synthesis using response surface methodology

The vapor phase pyridine synthesis from acetaldehyde, formaldehyde and ammonia over HZSM-5 catalyst was studied. The process parameters like temperature, aldehyde ratio, and Si/Al ratio in HZSM-5 was investigated and the process conditions were optimized using surface response methodology (RSM) based on Box-Behnken design. The influence of process parameters investigated using analysis of variance (ANOVA), to identify the significant parameters. The optimum conditions for high yield of pyridine were identified to be a reaction temperature 400°C, aldehyde ratio 1: 1 and Si/Al ratio 106.7. A maximum of 55% yield of pyridine formed under the optimum experimental conditions. The proposed model equation using RSM has shown good agreement with the experimental data, with a correlation coefficient R ² = 0.99.