A highly efficient 5 kW peak power Nd:YAG laser with time-shared fiber optic beam delivery

Here, we report on the development of an efficient, high peak power lamp pumped Nd:YAG laser with time-shared fiber optic beam delivery. A maximum average output power of 270 W with 100 J maximum pulse energy and 5 kW peak power has been achieved with an electrical to laser conversion efficiency of 5.4%, which is on higher side for typical lamp pumped solid-state lasers. We have improved efficiency by spectral conversion and water flow optimization in the pump cavity, with a resulting beam quality comparable to commercial systems of similar power level. The resonator has been designed for stable operation from single-shot to 200 Hz repetition rate. A study of pulse-to-pulse laser energy stability for different resonator configurations has also been performed. The resonator was designed to achieve a good beam quality for the whole range of operation with a maximum beam parameter product of 15 mm mrad (M²45). A simple mechanism for time-shared fiber optic port selection has also been devised. Material processing applications such as cutting of stainless steel sheets up to 14 mm thickness and welding of metals such as carbon steel with weld depths up to 2 mm using the developed laser system has also been reported.     

A New Resonator With A Non─misaligned FourMirorReflectorAndItsEfectOnBeamQualityImprovementOfHighAveragePowerNd：YAGLasers

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A Nd: YAG laser with a flat-top beam profile and constant divergence

An active resonator designed especially for Nd: YAG lasers is proposed. The expected performance of this resonator is the generation of a laser beam with a flat-topped distribution and a divergence invariant under the thermal lensing effect, such that it could be applied to surface treatment without special optical or mechanical elements. The beam quality and efficiency of such a resonator are presented and discussed in comparison with a parallel-plane resonator as adopted by most industrial Nd: YAG lasers.     

高功率高光束质量脉冲Nd: YAG激光器

 以实现高功率、高光束质量的脉冲激光输出为目的,对非对称平-凹谐振腔的结构进行了理论分析。设计出了高功率、高光束质量非对称放置的平-凹谐振腔、双氙灯泵浦的脉冲Nd: YAG激光器。当占空比为9%时,实现输出激光平均功率近480 W,光束参数积优于12.7 mm·mrad,电光转化效率近4%,与理论分析吻合,可用芯径300 μm的光纤传输,不稳定性优于±1%。加工实验证明有较好的质量：切割材料为不锈钢,厚度为3 mm时、切割速度为0.6 m/min和厚度为1.5 mm、切割速度为1.2 m/min时,两种情况下所得切缝宽度均为250 μm,且切割上下沿光滑。     

Three-Rod Resonator for Krypton Lamp Pumped 1.8 kW Continuous-Wave Nd：YAG Laser

A three-rod series resonator cw Nd:YAG laser suitable for the industrial applications is presented. The symmetrical resonator laser has been developed and is rated at 1820-W output power with beam parameter product 24 mm.mrad. By utilizing the symmetrical resonator design, the characteristic of beam with multi-rod is not obviously decreased compared with that of a single one. The system total electro-optics efficiency of lamp pumped YAG crystal is as high as 4.0%. The main factors, which affect output power and beam quality of high power solid-state laser module, are theoretically analysed.     

大口径谐振腔式固体激光中的动力学不稳定性研究

大口径谐振腔式固体激光定标到足够高功率后,由于非稳定腔内激光不对称振荡导致介质上激光强度横向不均匀,激光提取与介质产热耦合会引起激光输出功率和光束质量在时域上的不稳定性。针对三种激光器构型:Nd:YAG薄片、Yb:YAG薄片和浸入式液冷叠片激光器,通过理论分析与数值模拟揭示了其各自不同的光热耦合机制及其影响因素,给出了激光输出的瞬态演化规律。结果表明,前两种构型中基于激光动力学的光热耦合具有饱和效应,其动力学不稳定性只出现在特定参数区间,可以通过恰当的设计加以避免;第三种构型中动力学不稳定性表现出明显的阈值特征,在强光状态下只能通过减少冷却液吸收系数来抑制。     

Single rod efficient Nd:YAG and Nd:YALO lasers with average output powers of 46 and 47 W in diffraction limited beams with M<1.2 and 100 W with M<3.7

Using a new resonator concept guaranteeing fundamental mode operation, flashlamp pumped Nd lasers with average output powers of 46 and 47 W for the two materials were realized with beam qualities better than 1.2*DL. Due to the absence of thermally induced birefringence the efficiency of the Nd:YALO laser was up to 1.85% and thus 1.5 times higher than that of the realized Nd:YAG laser. The Nd:YALO laser output is linear polarized. Average output power of 100 W could be extracted from a Nd:YAG single rod oscillator with a beam quality of better than 3.7×DL.     

Characterization of laser processing of single‐crystal natural diamonds using micro‐Raman spectroscopic investigations

The application of lasers for processing diamond has revolutionized the diamond industry and its applications in microelectronics, microelectromechanical system (MEMS) and microoptoelectromechanical system (MOEMS) technologies. The process quality can be evaluated using spectroscopic techniques. In the present investigation, four different types of Q‐switched solid‐state lasers (with different beam parameters), namely, a lamp‐pumped Nd:YAG laser operating at 1064 nm, a lamp‐pumped Nd:YAG laser operating at second harmonically generated 532 nm, a diode‐pumped Nd:YVO₄ laser operating at 1064 nm and a diode‐pumped Nd:YAG laser operating at 1064 nm, have been employed for the processing of a single‐crystal, gem‐quality, natural diamond. The main objective behind the selection of these lasers with different beam parameters was to study the effect of wavelength, pulse width, pulse energy, peak power and beam quality factor (M² factor) on various aspects of processing (such as microcracking, material loss and cut surface quality) and their relative merits and demerits. The overall weight loss of the diamond and formation of microcracks during processing have been studied for the above four cases. The characteristics of the graphite formed during processing, elemental analysis, surface morphology of the cut surface and process dynamics have been studied using micro‐Raman spectroscopy and scanning electron microscopy (SEM). We observed that laser cutting of single‐crystal diamonds used for industrial applications can be accomplished without microcracking or surface distortion using Q‐switched Nd:YAG lasers. This allows direct processing without extensive postgrinding and polishing stages. Very efficient diamond processing is possible using diode‐pumped lasers, which results in the lowest possible breakage rate, good accuracy, good surface finish and low weight loss. From the micro‐Raman and SEM studies, it is concluded that the surface quality obtained is superior when diode‐pumped Nd:YVO₄ laser is used, owing to its extremely high peak power. The maximum graphite content is observed while processing with lamp‐pumped Nd:YAG laser at 532 nm. An overall comparison of all the laser sources leads to the conclusion that diode‐pumped Nd:YAG laser is a superior option for the efficient processing of natural diamond crystals. Copyright © 2006 John Wiley & Sons, Ltd.     

High-brightness 138-W green laser based on an intracavity-frequency-doubled diode-side-pumped Q-switched Nd:YAG laser

Green power of 138 W was generated at an estimated beam quality of M(2) = 11 by intracavity frequency doubling of a diode-pumped Nd:YAG laser. The laser employs a diffusive close-coupled diode-pumping design and a bifocusing-compensation resonator design to ensure stable operation.     

High-power solid-state lasers with unstable resonators

The thermal lensing properties of stable and unstable resonators are compared and rules are given for the design of optimized unstable resonators containing a focusing rod. Experimental verification with a high-power Nd: YAG system proved that for unstable resonators the restricting relationship between beam quality and output power no longer holds. Careful resonator design enables high output power to be extracted with unstable resonators without destroying the output couplers.     

Influence of spherical aberrations on fundamental mode beam quality under different laser resonators

Spherical aberrations of the thermal lens of the active media are severe when solid state lasers are strongly pumped. The fundamental mode profile deteriorates due to the aberrations. Self-consistent modes of a resonator with aberrations are calculated by using the Fox--Li diffraction iterative algorithm. Calculation results show that the aberration induced fundamental mode beam quality deterioration depends greatly on the resonator design. The tolerance of a flat--flat resonator to the aberration coefficient is about 30λ in the middle of stability, where λ is the wavelength of laser beam. But for a dynamically stable resonator, 2λ of spherical aberration will create diffraction loss of more than 40%, if inappropriate design criteria are used. A birefringence compensated laser resonator with two Nd:YAG rods is experimentally studied. The experimental data are in quite good agreement with simulation results.     

High-power solid-state lasers with unstable resonators

The thermal lensing properties of stable and unstable resonators are compared and rules are given for the design of optimized unstable resonators containing a focusing rod. Experimental verification with a high-power Nd: YAG system proved that for unstable resonators the restricting relationship between beam quality and output power no longer holds. Careful resonator design enables high output power to be extracted with unstable resonators without destroying the output couplers.     

Passively mode-locked high-power Nd:YAG lasers. with multiple laser heads

We discuss power scaling of passively mode-locked lasers using multiple laser heads in the resonator. We experimentally compared two different approaches for the cavity design, both using three side-pumped Nd:YAG laser heads. We obtained a record-high average output power of up to 27 W with close to diffraction-limited beam quality, a pulse duration of 19 ps, a pulse energy of 0.5 7J, and 23 kW peak power. Single-pass second-harmonic generation in a 10-mm-long LBO crystal yields 16.2 W of 532-nm radiation.     

Lasers for materials processing: specifications and trends

An overview is given of the types of lasers dominating the field of laser materials processing. The most prominent lasers in this field are the CO₂ and the Nd: YAG laser. The domain of CO₂ lasers is applications which demand high laser powers (up to 30 kW are available at present), whereas the domain of Nd:YAG lasers is micro-machining applications. In the kilowatt range of laser output power, the two types of lasers are in competition. New diffusion-cooled CO₂ laser systems are capable of output laser powers of several kilowatts, with good beam qualities, while still being quite compact. The output power and beam quality of Nd:YAG lasers has been improved in recent years, so that Nd:YAG lasers are now an alternative to CO₂ lasers even in the kilowatt range. This is especially true for applications that demand optical fibre transmission of the laser beam, which is possible with Nd:YAG laser light but not with the longerwavelength light emitted by CO₂ lasers. The main problem in solid-state lasers such as Nd:YAG is the thermal lensing effect and damage due to thermal stresses. In order to reduce thermal loading, cooling has to be enhanced. Several alternative geometries have been proposed to reduce thermal loading and, by this, thermal lensing effects. There are now slab and tube geometries which allow much higher output powers than the conventionally used laser rods. A very new scheme proposes a thin slab whose cooled side is also used as one of the laser mirrors, so that thermal gradients occur mainly in the direction of the beam propagation and not perpendicular to it, as is the case in the other geometries. As well as CO₂ and Nd:YAG lasers, semiconductor laser diodes are very promising for direct use of the emitted light or as pump sources for Nd:YAG and other solid-state lasers. When packaging together thousands of single laser diodes, output powers of several kilowatts can be realized. Major problems are collimation of the highly divergent laser beams and cooling of the laser diode bars.     

High Electrical-to-Green Efficiency 123 W Average-Power Quasicontinuous-Wave Laser at 532 nm in Compact Design

We present an efficient high-power quasicontinuous-wave (QCW) all-solid-state laser at 532 nm with a simple and compact symmetrical resonator. We design a stable green laser at 532 nm with an average power of 123 W and a repetition rate of 10 kHz by combining a single side-pumped Nd:YAG laser module with a type II LBO crystal for intracavity frequency doubling. The corresponding electrical-to-green conversion efficiency is 12.5%. To the best of our knowledge, this is the highest electrical-to-green efficiency in 532 nm lasers with above 100 W output power ever reported. The pulse width is 62 ns at 123 W, so the peak power is calculated up to 198.4 kW. Such a compact and efficient resonator is promising for integration into laser-application systems.     

热透镜控制激光光束质量技术研究

在端面抽运固体激光器中,就如何改善在高抽运功率时输出激光的光束质量,提出一种激光器的设计方法。在激光器谐振腔中放入多根掺杂浓度不同的激光介质,利用激光介质内部产生的热透镜控制抽运光和基模振荡光的空间分布,并且最大限度地使抽运光的分布区和基模振荡光分布区重叠,实现抽运光与基模振荡光在空间上高度匹配,进而提高抽运光能量的利用效率和振荡光的光束质量。实验表明,在不同抽运功率下,抽运光和基模振荡光在晶体内部的光斑的空间分布可通过热透镜加以控制。在端面抽运功率200 W附近时,实现了抽运光与基模振荡光较高程度匹配,光束质量因子M2由14.7改善为4.1。     

Partially end-pumped Nd:YAG slab laser with a hybrid resonator

A Nd:YAG slab is partially end pumped by a diode laser stack with three diode laser bars. The pumped volume has a rectangular cross section. A hybrid resonator, which is stable in the plane of small dimension and is off-axis unstable in the plane of large dimension of the gain cross section, was used to yield highly efficient laser operation at diffraction-limited beam quality. The laser design and experimental results are reported.     

Stable High Power and High Beam Quality Diode-Side-Pumped Continuous-Wave Intracavity Frequency-Doubled Nd:YAG Laser

We report a stable high power and high beam quality diode-side-pumped cw green laser from intracavity frequency-doubled Nd： YAG laser with KTP. By using a L-shaped concave-convex resonator, designed with two Nd：YAG rods birefringence compensation, a large fundamental mode size in the laser crystal and a tight focus in the nonlinear crystal could be obtained simultaneously. The green laser delivers a maximum 532nm output power of 23.2 W. Under 532nm output power of 20.9 W, the beam quality factor is measured to be 4.1, and the fluctuation of the output power is less than 1.4% in an hour.     

Beam parameters,mode structure and diffraction losses of slab lasers with unstable resonators

The properties of unstable resonators in on-axis and off-axis geometry were investigated both theoretically and experimentally. Diffraction loss, mode structure, beam quality and misalignment sensitivity were measured in single-shot operation with a gas-cooled Nd: YAG slab laser (4×12×100 mm³) and compared with theoretical results obtained by solving the Fresnel integral equation numerically. The excellent agreement allowed detailed resonator optimization. Furthermore, the resonator performance in high-power operation was investigated with two water-cooled Nd: YAG slab lasers (6×25×163 mm³ and 7×26×191 mm³) capable of 670 W of output power. Beam quality near the diffraction limit and a maximum output power of 475 W was achieved with an on-axis unstable resonator with variable-reflectivity mirror.     

交叉棱镜腔Nd:YAG板条激光器

对稳定和非稳共焦型Nd:YAG板条激光器的特性作了理论分析和实验研究.证实了使用交叉棱镜腔的流动空气-水混合冷却板条激光器有高的光束质量和对棱镜失调的不灵敏性,可望获得某些实际应用.关键词:交叉棱镜腔,板条激光器.