Dispersion polymerization of methyl methacrylate: Mechanism of particle formation

The mechanism for the formation of micron-size polymer particles in the dispersion polymerization of methyl methacrylate was investigated by applying dynamic light scattering to monitor the evolution of the average particle size in the early stages of the polymerization. In addition, the contributions of physically adsorbed stabilizer and graft copolymer were evaluated by measuring the bound, unbound (adsorbed), and free stabilizer, and by determining the amount of added stabilizer required in seeded dispersion polymerizations. Twenty nanometer particles (termed nuclei) were the smallest particles detected and are considered to be formed by aggregation of growing polymer chains precipitating from solution as they exceed their critical chain length. Aggregation of these nuclei with themselves and their aggregates continues until mature and stable particles are formed. This occurs when sufficient stabilizer occupies the particle surface which includes both the polymeric stabilizer [poly(vinylpyrrolidone)] and its graft copolymer which is created in situ. The effects of process variables are discussed based on this mechanistic picture of the dispersion polymerization process. © 1994 John Wiley & Sons, Inc.     

On the origin of colloidal particles in the dispersion polymerization of aniline

When aniline is oxidized in an aqueous medium in the presence of a steric stabilizer, colloidal polyaniline (PANI) dispersions are obtained. The generally accepted model of the stabilization assumes that the macromolecules of the water-soluble steric stabilizer are adsorbed at the polymer, precipitating during the dispersion polymerization, and provide steric protection against further aggregation. An alternative mechanism of conducting-polymer particle formation is proposed in the present study. We suggest that the steric stabilizer provides a site for adsorption of oligoaniline initiation centers; subsequent polymerization from anchored centers yields particle nuclei that grow to produce colloidal PANI particles. This hypothesis is based on the observation that the colloidal particles are obtained only in the case where the steric stabilizer is introduced in the early stages of polymerization when aniline oligomers are present in the reaction mixture. If the stabilizer had been added during the growth of PANI chains, colloidal dispersions would not have been produced. The process of particle growth is completely analogous to the formation of conducting PANI films on the surface of microparticles and various materials. There, the polymerization of aniline at the surfaces is preferred to the same process proceeding in the bulk of the reaction mixture. While the films grow at the interfaces with the reaction mixture, the dispersion particles similarly emanate from the stabilizer chains. The particle size, the formation of nonspherical morphologies, the importance of the chemical nature of the stabilizer chains, and the general relation between the conducting-polymer film and particle growth are discussed in the light of the proposed model.     

Photoinitiated dispersion polymerization of methyl methacrylate: A quick approach to prepare polymer microspheres with narrow size distribution

Photoinitiated dispersion polymerization of methyl methacrylate was carried out in a mixture of ethanol and water as dispersion medium in the presence of poly(N‐vinylpyrrolidone) (PVP) as the steric stabilizer and Darocur 1173 as photoinitiator. 93.7% of conversion was achieved within 30 min of UV irradiation at room temperature, and microspheres with 0.94 μm number–average diameter and 1.04 polydispersity index (PDI) were obtained. X‐ray photoelectron spectroscope (XPS) analysis revealed that only parts of surface of the microspheres were covered by PVP. The particle size decreased from 2.34 to 0.98 μm as the concentration of PVP stabilizer increased from 2 to 15%. Extra stabilizer (higher than 15%) has no effect on the particle size and distribution. Increasing medium polarity or decreasing monomer and photoinitiator concentration resulted in a decrease in the particle size. Solvency of reaction medium toward stabilizer, which affects the adsorption of stabilizer on the particle surface, was shown to be crucial for controlling particle size and uniformity because of the high reaction rate in photoinitiated dispersion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1329–1338, 2008     

Amphiphilic ABA triblock copolymer as surfactant in syntheses of microlatexes bearing cationic groups

Polystyrene microlatexes have been prepared by conventional emulsion polymerization with a novel amphiphilic water‐soluble ABA triblock copolymer, poly[2‐(dimethylamino)ethyl methacrylate]₁₅‐b‐poly(propylene oxide)₃₆‐b‐poly[2‐(dimethyl‐amino)ethyl methacrylate]₁₅ (PDMAEMA₁₅‐PPO₃₆‐PDMAEMA₁₅), as a polycationic emulsifier under acidic or neutral conditions. The ABA triblock copolymer was developed by oxyanion‐initiated polymerization in our laboratory. In this study, it acted well both as a polycationic polymeric surfactant to form block copolymeric micelles for emulsion polymerization and as a stabilizer to be anchored into the polystyrene microlatex or adsorbed onto its surface. The results obtained with various copolymer concentrations and different pH media showed that microlatex diameters decreased remarkably with increased concentration of this ABA triblock copolymeric emulsifier, but were not as much affected by the pH of media within the experimental range of 3.4–7.0. The observed difference of the particle sizes from transmission electron microscopy and dynamic light scattering measurements is discussed in terms of the effect of the absorbed surfactants and their electrical double layers. This difference has led to the formation of a cationic polyelectrolyte fringe on the surface of microspheres. The final microlatexes were characterized with respect to total conversion, particle diameter, and particle size distribution as well as colloidal stability. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3734–3742, 2002     

Adsorption of sterically stabilized latex particles at liquid surfaces: effects of steric stabilizer surface coverage, particle size, and chain length on particle wettability

A series of five near-monodisperse sterically stabilized polystyrene (PS) latexes were synthesized using three well-defined poly(glycerol monomethacrylate) (PGMA) macromonomers with mean degrees of polymerization (DP) of 30, 50, or 70. The surface coverage and grafting density of the PGMA chains on the particle surface were determined using XPS and (1)H NMR spectroscopy, respectively. The wettability of individual latex particles adsorbed at the air-water and n-dodecane-water interfaces was studied using both the gel trapping technique and the film calliper method. The particle equilibrium contact angle at both interfaces is relatively insensitive to the mean DP of the PGMA stabilizer chains. For a fixed stabilizer DP of 30, particle contact angles were only weakly dependent on the particle size. The results are consistent with a model of compact hydrated layers of PGMA stabilizer chains at the particle surface over a wide range of grafting densities. Our approach could be utilized for studying the adsorption behavior of a broader range of sterically stabilized inorganic and polymeric particles of practical importance.     

Morphology of micron‐sized,monomer‐adsorbed,crosslinked polymer particles having snowmanlike shapes prepared by the dynamic swelling method

A series of monomer‐adsorbed, crosslinked polystyrene/polydivinylbenzene composite particles having snowmanlike shapes were prepared by the dynamic swelling method that the authors had proposed in 1991. The morphology of the snowman‐shaped particles was estimated with the contact angle of the monomer phase on the polymer particle. Influences of the kind of monomers and polyvinyl alcohol colloidal stabilizer on the morphology were obviously observed and discussed from the viewpoint of thermodynamic stability. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3106–3111, 2001     

Reversible Addition Fragmentation Chain Transfer Mediated Dispersion Polymerization of Styrene

Polystyrene microspheres have been synthesized by the reversible addition-fragmentation chain transfer (RAFT) mediated dispersion polymerization in an alcoholic media in the presence of poly(N-vinylpyrrolidone) as stabilizer and 2,2′-azobisisobutyronitrile as a conventional radical initiator. In order to obtain monodisperse polystyrene particles with controlled architecture, the post–addition of RAFT agent was employed to replace the weak point from the pre-addition of RAFT. The feature of preaddition and postaddition of RAFT agent was studied on the polymerization kinetics, particle size and its distribution and on the particle stability. The living polymerization behavior as well as the particle stability was observed only in the postaddition of RAFT. The effects of different concentration on the postaddition of RAFT agent were investigated in terms of molecular weight, molecular weight distribution, particle size and its distribution. The final polydispersity index (PDI) value, particle size and the stability of the dispersion system were found to be greatly influenced by the RAFT agent. This result showed that the postaddition of RAFT agent in the dispersion polymerization not only controls the molecular weight and PDI but also produces stable monodisperse polymer particles.     

Dispersion polymerization of 2‐hydroxyethyl methacrylate in supercritical carbon dioxide

Herein we report a successful dispersion polymerization of 2‐hydroxyethyl methacrylate (HEMA) in a carbon dioxide continuous phase with a block copolymer consisting of polystyrene and poly(1,1‐dihydroperfluorooctyl acrylate) as a stabilizer. Poly(2‐hydroxyethyl methacrylate) was effectively emulsified in carbon dioxide with the amphiphilic diblock copolymer surfactant, and the successful stabilization of the polymerization simultaneously gave spherical particles in the submicrometer range with relatively narrow particle size distributions. The initial concentrations of HEMA and the stabilizer and the pressure had substantial effects on the size of the colloidal particles. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3783–3790, 2000     

Effect of reaction parameters on the particle size in the dispersion polymerization of 2-hydroxyethyl methacrylate

Poly(2-hydroxyethyl methacrylate) particles in the micron size range were obtained by the dispersion polymerization. Cellulose acetate butyrate and dibenzoyl peroxide were used as steric stabilizer and initiator, respectively. The ultimate particle size could be adjusted by the selection of a suitable polymerization medium consisting of an alcohol added to toluene and by varying their relative amounts. The particle size increased with increasing solubility parameter of the mixture, i.e., by decreasing the toluene/2-methylpropan-1-ol, toluene/butan-2-ol, and toluene/3-methylbutan-1-ol ratio. The particle size decreased with increasing concentration of the stabilizer and/or initiator. At the same time, the particle size distribution became narrower. Particles prepared from polymerization mixtures purged with nitrogen before the start of polymerization were smaller, and of narrower distribution, than those prepared from nitrogen-non-purged mixtures. Equilibrium swelling of particles in toluene decreased with the decreasing content of toluene in the polymerization mixture. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3785–3792, 1999     

Poly(N,N‐diethylacrylamide) microspheres by dispersion polymerization

Poly(N,N‐diethylacrylamide)‐based microspheres were prepared by ammonium persulfate (APS)‐initiated and poly(vinylpyrrolidone) (PVP)‐stabilized dispersion polymerization. The effects of various polymerization parameters, including concentration of N,N′‐methylenebisacrylamide (MBAAm) crosslinker, monomer, initiator, stabilizer and polymerization temperature on their properties were elucidated. The hydrogel microspheres were described in terms of their size and size distribution and morphological and temperature‐induced swelling properties. While scanning electron microscopy was used to characterize the morphology of the microspheres, the temperature sensitivity of the microspheres was demonstrated by dynamic light scattering. The hydrodynamic particle diameter decreased sharply as the temperature reached a critical temperature ～ 30 °C. A decrease in the particle size was observed with increasing concentration of both the APS initiator and the PVP stabilizer. The microspheres crosslinked with 2–15 wt % of MBAAm had a fairly narrow size distribution. It was found that the higher the content of the crosslinking agent, the lower the swelling ratio. High concentration of the crosslinker gave unstable dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6263–6271, 2008     

Sulfonated graphene oxide: the new and effective material for synthesis of polystyrene-based nanocomposites

The new sulfonated graphene oxide (S-GO) was prepared and firstly used as effective materials for the synthesis of polystyrene/graphene nanocomposites via Pickering emulsion polymerization. The functionalized, chemically modified GO nanosheets were obtained via facile covalent functionalization with a reactive surfactant, sulfanilic acid. It was found that Pickering emulsion could be formed by simple self-assembly method using the S-GO as a stabilizer (just need 1 wt% relative to the oil phase), which could be adsorbed at the oil–water interface to stabilize the emulsion effectively. After the Pickering emulsion polymerization of styrene, the polystyrene/S-GO nanocomposites were prepared successfully. It is noteworthy that the S-GO not only could be used as a highly effective surfactant for styrene monomers but also could be homogeneously dispersed and incorporated into the polymeric matrix.     

Dispersion polymerization of acrylamide: Part II. 2,2′‐Azobisisobutyronitrile initiator

Dispersion polymerization of acrylamide in tert‐butyl alcohol (TBA)‐water media (TBA ⩾ 50 vol %) using poly(vinyl methyl ether) (PVME) as the stabilizer and 2,2′‐azobisisobutyronitrile (AIBN) as the initiator at 50°C has been studied. The conversion‐time curve shows autoacceleration taking place from the very early stage of the reaction (measured from 4% conversion level). Molecular weight increases with conversion indicating that the gel effect is operative. This suggests that a major part (if not the whole) of the polymerization occurs in the particle phase. The effects of the concentrations of the stabilizer, the initiator, the monomer, and the solvent composition on particle size have been explained on the basis of particle phase polymerization. The feeding of the particles by the monomer presumably occurs through the solvent channels of the swollen particles. The swelling data of polyacrylamide films in various TBA‐water mixtures are given. The similarity and differences between the AIBN and ammonium persulfate (APS) initiated systems (published earlier by us) have been discussed. In general, particles are more polydisperse and bigger in the former case than in the latter. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 493–499, 1999     

Nonaqueous dispersion polymerization of styrene in methanol with the ionomer block copolymer poly[(4‐methylstyrene)‐co‐(4‐vinyltriethylbenzyl ammonium bromide)]‐b‐polyisobutene as a stabilizer

The nonaqueous dispersion polymerization of styrene in methanol with poly[(4‐methylstyrene)‐co‐(4‐vinyltriethylbenzyl ammonium bromide)]‐b‐polyisobutene as a stabilizer was investigated. There was no observable inducing period or autoacceleration in the polymerization process. The conversion increased almost linearly with the polymerization time as high as 80%. The average sizes of the obtained polystyrene particles increased, and the size distributions of the polystyrene particles tended to become narrower, with increasing conversion. The mechanism of the dispersion polymerization in the presence of polyisobutene‐b‐poly[(4‐methylstyrene)‐co‐(4‐vinyltriethylbenzyl ammonium bromide)] was nucleation/growth. When the stabilizer/monomer ratio (w/w) was greater than 2.0%, the polystyrene dispersion was stable, and there was no observable polymer particle coagulation taking place during the whole polymerization process. The average diameter of the polymer particles can be mediated through changes in the polymerization conversion, monomer, and stabilizer. Nearly monodispersed polystyrene particles with average diameters of approximately 0.45–2.21 μm were obtained under optimal conditions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2678–2685, 2004     

Dispersion copolymerization of styrene and divinylbenzene: Synthesis of monodisperse,uniformly crosslinked particles

Monodisperse, crosslinked polystyrene latexes were prepared by the dispersion technique. Some general observations regarding the effect of initial reagent concentrations on final particle size and size distribution are offered, in addition to a detailed discussion concerning the problems encountered with the use of the crosslinker divinylbenzene (DVB) in latex preparation. Particles synthesized in very polar media were found to reach their growth plateau sooner than those made in less polar surroundings. This trend was proposed to be the result of more effective nucleation in polar environments, which increases available surface area, thereby allowing the rapid replacement of monomer consumed within the particle phase during the polymerization. Attempts to favorably influence the growth rate and size distribution of particles during the reaction were unsuccessful, underlining the importance of the nucleation period in defining particle size characteristics. Up to 1% DVB was successfully incorporated in the synthesis of coagulum-free, monodisperse, 5 μm beads, by controlling the entry of the crosslinker into the particle phase during the major particle growth period. Latex stability is proposed to be largely dependent on the mobility of the adsorbed steric stabilizer. © 1995 John Wiley & Sons, Inc.     

Dispersion polymerization of styrene in supercritical carbon dioxide using monofunctional perfluoropolyether and silicone-containing fluoroacrylate stabilizers

The free radical dispersion polymerization of styrene was carried out in supercritical carbon dioxide (scCO₂) using two different stabilizers. The polymerizations are performed in the presence of poly(heptadecafluorodecyl acrylate-co-tris(trimethylsilyloxy)silyllpropyl methacrylate) p(HDFDA-co-SiMA) and a commercially available carboxylic acid-terminated perfluoropolyether (Krytox^® 157FSL) as polymerization stabilizers. Dry, fine powdered spherical polystyrene particles were produced under optimised conditions. The resulting high yield of spherical and relatively uniform micron-size polystyrene particles were formed utilizing various amounts of p(HDFDA-co-SiMA) random copolymer. However, it was observed that Krytox^® 157FSL was not a good stabilizer as p(HDFDA-co-SiMA) for the dispersion polymerization of styrene. The particle diameter was shown to be dependent on the type of the stabilizer and the weight percent of the stabilizer added to the system. The effect of varying the concentrations of stabilizers and initiator, reaction time and reaction pressure upon the polymerization yield, molar mass and morphology of polystyrene have been investigated.     

Preparation of micron-size polystyrene particles in supercritical carbon dioxide

The dispersion polymerization of styrene in supercritical CO₂ utilizing poly(1,1-dihydroperfluorooctyl acrylate) (p-FOA) as a polymeric stabilizer was investigated as well as poly(1,1-dihydroperfluorooctyl methacrylate) (p-FOMA). The resulting high yield (>85%) of spherical and relatively uniform polystyrene (PS) particles with micron-size range (2.9–9.6 µm) was formed for 40 h at 370 bar using various amounts of p-FOA and p-FOMA as a stabilizer with good stability until the end of the reaction. The particle diameter was shown to be dependent on the weight percent of added stabilizer. Previously, we reported that p-FOA was not effective for the dispersion polymerization of styrene as a stabilizer. Here, we find that p-FOA can indeed be an effective stabilizer for the dispersion polymerization of styrene in supercritical CO₂, but the pressure necessary to achieve good stability is higher than pressure used by us previously. This study suggests the possibility that fluorinated acrylic homopolymers are effective for the dispersion polymerization of various kinds of monomers as a stabilizer. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2429–2437, 1999     

Synthesis of highly crosslinked monodisperse polymer particles: Effect of reaction parameters on the size and size distribution

Monodisperse polystyrene particles crosslinked with different concentrations of divinylbenzene were synthesized in the 3.2–9.1 μm size range by dispersion polymerization in an isopropyl alcohol/toluene mixed‐dispersion medium with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator. The effects of the reaction parameters such as the crosslinking agent concentration, media solvency (controlled by varying the amount of toluene addition), the initiator concentration, and the stabilizer concentration on the particle size and size distribution were investigated with reference particles with a monodisperse size distribution and crosslinked by 1.5 wt % divinylbenzene. The appropriate increase in media solvency was a prerequisite for preparing crosslinked particles without coagulated and/or odd‐shaped particles. The investigation of the effects of the polymerization parameters also shows that only specific sets of conditions produce particles with a monodisperse size distribution. The glass‐transition temperatures of the particles increased with increasing divinylbenzene concentration. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4368–4377, 2002     

Magnetic poly(2‐hydroxyethyl methacrylate‐co‐ethylene dimethacrylate) microspheres by dispersion polymerization

Crosslinked poly(2‐hydroxyethyl methacrylate)‐based magnetic microspheres were prepared in a simple one‐step procedure by dispersion polymerization in the presence of several kinds of iron oxides. Cellulose acetate butyrate and dibenzoyl peroxide were used as steric stabilizer and polymerization initiator, respectively, and ethylene dimethacrylate was a crosslinking agent. The resulting product was characterized in terms of particle size, particle size distribution, iron(III) content, and magnetic properties. In the presence of needle‐like maghemite in the polymerization mixture and under suitable conditions, magnetic microspheres with relatively narrow size distribution were formed. An increase in the particle size and, at the same time, a decrease in molecular weight of uncrosslinked polymers resulted, as the continuous phase became richer in 2‐methylpropan‐1‐ol. Coercive force of needle‐like maghemite‐containing particles was higher than that of cubic magnetite‐loaded microspheres. Coercive force increased with the decreasing iron content in the particles. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1161–1171, 2000     

Formation of monodisperse polyacrylamide particles by radiation-induced dispersion polymerization: particle size and size distribution

Polyacrylamide microparticles were directly produced by radiation-induced dispersion polymerization in aqueous alcohol media using poly(N-vinylpyrrolidone) as a steric stabilizer at room temperature. The hydrodynamic diameter of a polymer particle and its distribution were measured on a dynamic laser light-scattering spectrometer. This method takes advantages of the specialties of radiation induction, and highly uniform polymer microspheres were obtained with high conversion. The number of the particle produced in the early stage of the polymerization was found to be constant during the remainder of the polymerization. The effects of various polymerization parameters, such as absorbed dose rate, monomer concentration, stabilizer content, medium polarity, and polymerization temperature on the particle size and size distribution were systematically investigated.     

乙酸乙酯/乙醇混合溶液中分散聚合制备单分散亚微米级聚丙烯酰胺微球

以乙酸乙酯/乙醇混合溶液为分散介质, PVP为分散剂, 通过分散聚合法合成了单分散亚微米级PAM微球. 在反应初期, 自动加速现象明显. 由于凝胶效应的影响, 分子量随着单体转化率的提高而逐渐增大. 考察了分散剂浓度对最终产物增率的影响, 并用IR光谱对产物的结构进行了表征, 证明分散聚合体系中吸附稳定机理和接枝稳定机理同时存在, 且以后者为主. 同时还研究了混合溶剂比例、分散剂浓度、初始单体浓度和引发剂浓度对微球粒径及粒径分布的影响. 结果表明, 乙酸乙酯/乙醇体积比在5∶5-7∶3范围内, 可得到粒径在200 nm左右, 且分布较窄的PAM微球; 分散剂浓度增大, 粒径减小; 引发剂浓度增加, 粒径增大; 初始单体浓度较高或较低时, 都得不到单分散性微球.