Polymer blends of polyamide-6 (PA6) and poly(phenylene ether) (PPE) compatibilized by a multifunctional epoxy coupler

A tetrafunctional epoxy monomer, N,N,N′-N′-tetraglycidyl-4,4′-diaminodiphenyl methane (TGDDM), has demonstrated to be a highly efficient reactive compatibilizer in compatibilizing the immiscible and incompatible polymer blends of polyamide-6 (PA6) and poly(2,6-dimethyl-1,4-phenylene ether) (PPE). This epoxy coupler can react with both PA6 and PPE to form various PA6-co-TGDDM-co-PPE mixed copolymers. These interfacially formed PA6-co-TGDDM-co-PPE copolymers tend to anchor along the interface to reduce the interfacial tension and result in finer phase domains and enhanced interfacial adhesion. A simple one-step melt blending has demonstrated to be more efficient in producing a better compatibilized PA6/PPE blend than a two-step sequential blending. The mechanical property improvement of the compatibilized blend over the uncompatibilized counterpart is very drastic, by considering the addition of a very small amount, a few fractions of 1%, of this epoxy coupling agent. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1805–1819, 1998     

Effect of Structure of Functionalizing Molecules on the Inter‐Macromolecular Reactions and Blending of Poly(ethylene‐co‐propylene) (EPM) with Poly(6‐aminohexanoic Acid) (PA6)

Two different functionalizing systems, i.e., monohexadecyl maleate (= hexadecyl hydrogen (2Z)‐but‐2‐enedioate) in the presence of dicumyl peroxide (= bis(1‐methyl‐1‐phenylethyl) peroxide) or 4‐carboxybenzenesulfonazide (= 4‐(azidosulfonyl)benzoic acid), were used in distinct experiments to perform in a one‐step procedure the formation of a EPM–PA6 graft copolymer, necessary to obtain a compatibilized blend, from a molten mixture of ethylene–propylene copolymer (EPM) and polyamide 6 (PA6). The characterization of the graft polymer by selective solvent extraction of the blends and the subsequent IR and NMR analysis of the various fractions established the occurrence of functionalization reactions preferentially onto the polyolefin with both reagents. Also the formation in good yield of graft copolymers at the phases interface was observed. Moreover, the morphology and thermal characterizations of the blends by means of SEM and DSC analyses were used to evaluate the compatibilization extent in comparison with blends obtained by the conventional two‐step procedure or by the one‐step procedure with commercial maleic acid derivatives.     

Reactive compatibilization of polyamide‐6 (PA 6)/polybutylene terephthalate (PBT) blends by a multifunctional epoxy resin

A multifunctional epoxy resin has been demonstrated to be an efficient reactive compatibilizer for the incompatible and immiscible blends of polyamide‐6 (PA 6) and polybutylene terephthalate (PBT). The torque measurements give indirect evidence that the reaction between PA and PBT with epoxy has an opportunity to produce an in situ formed copolymer, which can be as an effective compatibilizer to reduce and suppress the size of the disperse phase, and to greatly enhance mechanical properties of PA/PBT blends. The mechanical property improvement is more pronounced in the PA‐rich blends than that in the PBT‐rich blends. The fracture behavior of the blend with less than 0.3 phr compatibilizer is governed by a particle pullout mechanism, whereas shear yielding is dominant in the fracture behavior of the blend with more than 0.3 phr compatibilizer. As the melt and crystallization temperatures of the base polymers are so close, either PA or PBT can be regarded as a mutual nucleating agent to enhance the crystallization on the other component. The presence of compatibilizer and in situ formed copolymer in the compatibilized blends tends to interfere with the crystallization of the base polymers in various blends. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 23–33, 2000     

Thermogravimetric and wide angle X-ray diffraction analysis of thermoplastic elastomers from nylon copolymer and EPDM rubber

Nylon copolymer (PA6, 66) and ethylene propylene diene (EPDM) blends with and without compatibilizer were prepared by melt mixing using Brabender Plasticorder. The thermal stability of nylon copolymer (PA6, 66)/ethylene propylene diene rubber (EPDM) blends was studied using thermogravimetric analysis (TGA). The morphology of the blends was investigated using scanning electron microscopy (SEM). In this work, the effects of blend ratio and compatibilisation on thermal stability and crystallinity were investigated. The incorporation of EPDM rubber was found to improve the thermal stability of nylon copolymer. The kinetic parameters of the degradation process were also studied. A good correlation was observed between the thermal properties and phase morphology of the blends. By applying Coats and Redfern method, the activation energies of various blends were derived from the Thermogravimetric curves. The compatibilization of the blends using EPM-g-MA has increased the degradation temperature and decreased the weight loss. EPM-g-MA is an effective compatibilizer as it increases the decomposition temperature and thermal stability of the blends. Crystallinity of various systems has been studied using wide angle X-ray scattering (WAXS). The addition of EPDM decreases the crystallinity of the blend systems.     

Evaluation of the SEBS copolymer in the compatibility of PP/ABS blends through mechanical,thermal, thermomechanical properties,and morphology

Polypropylene (PP) blends with acrylonitrile-butadiene-styrene (ABS) were prepared using the styrene-ethylene-butylene-styrene copolymer (SEBS) as a compatibilizing agent. The blends were prepared in a co-rotational twin-screw extruder and injection molded. Torque rheometry, Izod impact strength, tensile strength, heat deflection temperature (HDT), differential scanning calorimetry, thermogravimetry, and scanning electron microscopy properties were investigated. The results showed that there was an increase in the torque of PA6/ABS blends with SEBS addition. The PP/ABS/SEBS (60/25/15%) blend showed significant improvement in impact strength, elongation at break, thermal stability, and HDT compared with neat PP. The elastic modulus and tensile strength have not been significantly reduced. The degree of crystallinity and the crystalline melting temperature increased, indicating a nucleating effect of ABS. The PP/ABS blends compatibilized with 12.5% and 15% SEBS presented morphology with well-distributed fine ABS particles with good interfacial adhesion. As a result, thermal stability has been improved over pure PP and the mechanical properties have been increased, especially impact strength. In general, the addition of the SEBS copolymer as the PP/ABS blend compatibilizer has the advantage of refining the blend's morphology, increasing its toughness and thermal stability, without jeopardizing other PP properties.     

Two-dimensional near-infrared correlation spectroscopy studies of polymer blends I: Composition-dependent spectral variations of blends of atactic polystyrene and poly[2,6-dimethyl-1,4-phenylene ether]

Generalized two-dimensional (2D) near-infrared (NIR) correlation spectroscopy has been applied to study the conformational changes and molecular interactions in blends of atactic polystyrene (PS) and poly[2,6-dimethyl-1,4-phenylene ether] (PPE). NIR diffuse reflectance spectra have been measured for PS, PPE and their blends of different compositions, i.e., PS/PPE=90/10, 70/30, 50/50, 30/70, 10/90. The 2D synchronous correlation analysis of these composition-dependent NIR spectral variations separates the bands of PS from those of PPE. The 2D asynchronous analysis identifies spectral features indicative of the conformational changes or the specific interaction of PS and PPE. It can also detect “blend bands” whose origin is attributed to the formation of the polymer blends. Two “blend bands” of PS are identified at 6887 and 4836 cm⁻¹, and three “blend bands” of PPE are observed at 5752, 5679 and 4647 cm⁻¹. These “blend bands” are due to vibrations of the aromatic rings of PS or PPE and of the CH₃ of PPE. Thus, not only the aromatic rings of PS and PPE but also the CH3 groups of PPE play important roles in the formation of the blends.     

Reactive compatibilization of PA12/plasticized starch blends: Towards improved mechanical properties

Glycerol-plasticized starch (TPS)/polyamide 12 (PA12) blends were processed by melt mixing using two types of interfacial agent, i.e. diglycidyl ether of bisphenol A and a poly(ethylene-co-butyl acrylate-co-maleic anhydride) copolymer. Morphologies of the blends were tailored from the nature and amount of the interfacial agents. The average size of the dispersed phase was shown to decrease with the incorporation of the reactive agents and was proved to respect models, usually employed for conventional blends, for size predictions of the dispersed phase. By means of rheological experiments, it has been investigated whether the size reduction of the dispersed phase was coming from the compatibilization of the blend or from the viscosity changes due to chain extension in the matrix. The influence of the coupling agents on the viscoelastic behavior of the blend was characterized. Both interfacial agents led to increase the absolute complex viscosity but in the case of diepoxy reactive agent, the Newtonian flow behavior of complex viscosity totally disappeared in the low-frequency region. Mechanical properties of the TPS/PA12 blends were characterized and were proved to be strongly impacted by the use of interfacial agents. Elongation at break was enhanced as a consequence of a better adhesion between the matrix and the dispersed phase, whereas a decrease of the Young’s modulus was observed with increasing DGEBA content. Polyamide 12 crystallization in TPS/PA12 blends was found to be strongly dependent on DGEBA content while the introduction of maleic anhydride-grafted copolymer had no influence.     

Influence of Reactive Compatibilization on the Melt Flow Properties and Morphology of Polyamide 6/Styrene-Acrylonitrile Blends

Summary: In this study, we investigate the influence of reactive compatibilization on the rheological properties of polyamide 6/styrene-acrylonitrile (PA 6/SAN) blends in the melt. Linear viscoelastic shear oscillations, simple elongation to a large stretch ratio and subsequent recovery experiments were performed. The morphology of the blends was examined by atomic force microscopy. We prepared three PA 6/SAN blends with different composition ratios of PA 6 and SAN (70/30, 50/50, 30/70) and a constant concentration of the reactive agent. Our experiments revealed that reactive compatibilization significantly increases the complex modulus of PA 6/SAN blends at low frequencies. In particular, the data of the PA 6/SAN 50/50 blend and the PA 6/SAN 30/70 blend indicated that an elastic network between neighbouring PA 6 domains was formed. In simple elongation, the transient elongational viscosity of the blends exceeded the values of the single components. In recovery, the recovered stretch of all blends was larger than the recovered stretch of the pure components. The differences of the blend morphology and of the linear viscoelastic behaviour were qualitatively explained by the asymmetric properties of the reactively compatibilized interface.     

The effect of compatibilizers on the crystallisation, melting and polymorphic composition of β-nucleated isotactic polypropylene and polyamide 6 blends

Non-compatibilized and compatibilized blends of isotactic polypropylene (iPP) and polyamide 6 (iPP/PA6) as well as their β-nucleated versions were prepared using maleic anhydride functionalized iPP (MAPP) with different anhydride contents as compatibilizer. Ca-suberate, a highly efficient and selective β-nucleating agent was added to the blends in order to promote the formation of the β-modification of iPP. The melting and crystallisation characteristics, as well as the polymorphic composition of the blends were studied by differential scanning calorimetry (DSC). The supermolecular and phase structure of the blends were studied by polarised light microscopy (PLM). iPP and PA6 form blends with heterogeneous phase structure; the PA6 component is dispersed in the iPP matrix in the concentration range studied. The compatibilizer promotes the dispersion of PA6 resulting in smaller particles than without MAPP. In the non-compatibilized β-nucleated blends, an iPP matrix consisting mainly of the α-modification was formed already at low PA6 content. On the contrary, predominantly β-iPP matrix developed in the presence of MAPP compatibilizers. The formation of α-iPP matrix in the absence of compatibilizer is related to the selective encapsulation of the nucleating agent in the polar PA6 phase. The influence of the blending technique on the polymorphic composition of the matrix supports the hypothesis of selective encapsulation. Compatibilizers, besides their traditional benefits assist the distribution of the β-nucleating agent between both phases of the blends and promote the formation of a matrix rich in β-iPP. In the presence of β-nucleating agent MAPP with low anhydride content and blends of iPP containing maleated polypropylene crystallise predominantly in the β-form.     

Effect of POSS on morphology and properties of poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 6 blends

Poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 6 (PPO/PA6) (50/50 w) blends filled with epoxycyclohexyl polyhedral oligomeric silsesquioxane (POSS) were prepared via melt-mixing. The reactions between POSS and PPO/PA6 blends were studied by Fourier transform infrared spectroscopy, end group and gel content tests. The morphology of PPO/PA6/POSS composites was observed by field emission scanning electron microscope and transmission electron microscope. As a chain extender and a crosslinking agent for PA6, POSS largely affected the morphology of the composites, which was mainly dependent on the melt-viscosity ratio and interfacial tension between the components. With increasing POSS content from 2 to 4 phr, the morphology of the composites transformed from droplet/matrix to co-continuous morphology. The PPO/PA6/POSS composites with co-continuous morphology had the better mechanical properties than those with droplet/matrix morphology. Dynamic mechanical thermal analysis showed that the addition of POSS increased the T_g of PA6.     

Effect of styrene-4-vinyl pyridine diblock copolymer on morphological,thermal, and mechanical properties of poly(2,6-dimethyl-1,4-phenylene ether)/polyethylene ionomer blends

The compatibilizing effects of a styrene-4-vinyl pyridine diblock copolymer on the properties of immiscible poly(2,6-dimethyl-1,4-phenylene ether) (PPE)/polyethylene ionomer (Surlyn) blends are investigated by examining the phase morphology and the thermal and mechanical properties. The block copolymer is synthesized by sequential anionic polymerization at ?78°C and melt-mixed with PPE and Surlyn at 290°C. When a small amount of block copolymer is present, the domain size of the dispersed phase becomes smaller. The tensile strength and elongation at break increase with addition of the block copolymer for PPE-rich matrix blends, whereas the tensile strength increases but the elongation at break decreases for Surlyn-rich matrix blends. These effects are interpreted in terms of the interfacial activity and the reinforcing effect of the block copolymer. From the experimental results, it is concluded that the block copolymer plays a role as an effective compatibilizer for PPE/Surlyn blends. © 1994 John Wiley & Sons, Inc.     

Microhardness and thermal stability of compatibilized LDPE/PA6 blends

Microhardness tests, water absorption and thermogravimetric measurements have been performed on blends of low density polyethylene (LDPE) with different molar mass and polyamide 6 (PA6) compatibilized with 2 pph poly(ethylene-co-acrylic acid) (Escor 5001 by Exxon). The negative deviation of Vickers microhardness from the additivity has been interpreted by changes in the crystallinity of the blend components. The hardness values of the compatibilized blends that are lower than those of the corresponding uncompatibilized blends have been explained by the decrease of the degree of crystallinity of PA6 phase in the presence of Escor. The molar mass of LDPE almost does not influence on the hardness values. The lower water absorption of the compatibilized blends, caused by the formation of a copolymer between PA6 and the compatibilizer leads to microhardness values of the wet compatibilized blends higher than those of the corresponding uncompatibilized blends. The thermogravimetric measurements demonstrate that the thermal stability of blends increases in the presence of 2 pph Escor 5001. The results confirm the compatibilizing efficiency of Escor 5001 towards LDPE/PA6 blends in a wide composition range.     

Structure and thermal/mechanical properties of poly(l-lactide)-clay blend

Organophilic montmorillonite was obtained by the reaction of montmorillonite (MON) and distearyldimethylammonium chloride (DSAC). The modified clay and poly(l-lactide), (PLLA), were solvent-cast blended using chloroform as cosolvent. The structure and properties of the PLLA-clay blends were investigated. Thermal measurements revealed that cold crystallization took place in the as-cast PLLA, and that the clay served as a nucleating agent. From small and wide-angle x-ray scattering measurements, it was found that silicate layers forming the clay could not be individually well dispersed in the PLLA-clay blends prepared by the solvent-cast method. In other words, the clay existed in the form of tactoids, which consist of several stacked silicate monolayers. However, these tactoids formed a remarkable geometrical structure in the blend films. That is, their surfaces lay almost parallel to the film surface, and were stacked with the insertion of PLLA crystalline lamellae in the thickness direction of the film. During the blend drawing process, fibrillation took place with the formation of plane-like voids developed on the plane parallel to the film surface. Furthermore, delamination of the silicate layers did not occur even under the application of a shearing force. Finally, Young's modulus of the blend increased with the addition of a small amount of the clay. © 1997 John Wiley & Sons, Inc.     

TRANSAMIDATION IN THE in situ BLENDING OF POLYAMIDE 1212 WITH POLYAMIDE 6 THROUGH ANIONIC POLYMERIZATION OF CAPROLACTAM

20 wt% polyamide 12(PA1212)pellets were dissolved in molten caprolactam.The caprolactam was then catalyzed at 180℃and polymerized by means of anionic ring-opening polymerization to produce in situ blends of the resultant polyamide 6(PA6)and PA1212.Mechanical blends with same ingredient were prepared through melt blending on a twin-screw extruder.Scanning electron microscopy(SEM)observation revealed that contrary to the mechanical blends with small spherulites embedded in the matrix,no phase-separation existed in the in situ blends.The results of thermal analysis by differential scanning calorimetry(DSC)showed that single melting peak and crystallization peak existed for the in situ blends,while two melting and crystallization peaks appeared for the mechanical blends.The in situ blend film and the mixed blend film,both cast from a dilute formic acid solution with a concentration of 0.5 g/L,remained similar crystallization and melting behavior as above.It is proved by solution ~(13)C-NMR analysis that transamidation took place during the in situ blending,and it is suggested that the combination of temperature increasing and the basic surrounding derived from NaOH during polymerization resulted in the occurrence of transamidation.Furthermore,it is proposed that the interchange reaction between PA1212 and PA6 also resulted from the degradative reaction during the anionic polymerization.     

Rheological properties of poly(dimethylsiloxane)-poly(diethylsiloxane) blends

The rheological behavior of poly(dimethylsiloxane)-poly(diethylsiloxane) blends in the range 20 to 100°C, including the region of existence of poly(diethylsiloxane) in mesomorphic and amorphous states has been studied by capillary viscometry. The flow of these blends within the studied shear stress interval between 10³ and 10⁵ Pa obeys a power law. If poly(diethylsiloxane) is introduced in the mesomorphic state and serves as a matrix, the blends behave as viscoplastic bodies and feature the yield stress. The flow of these blends is accompanied by an appreciable orientation of the poly(diethylsiloxane) phase. Blends in which the mesomorphic poly(diethylsiloxane) is a disperse phase flow as abnormally viscous fluids in which poly(diethylsiloxane) plays the role of a structuring filler. The isotropization of poly(diethylsiloxane) leads to a reduction in its viscosity and, accordingly, in the viscosity of the blend. The logarithm of the effective viscosity of such blends both at the constant shear rate and constant shear stress is the linear function of their composition. The addition of poly(diethylsiloxane) to poly(dimethylsiloxane) strongly affects the degree of swelling of an extrudate at the exit of a capillary, and this parameter depends on the phase state of poly(diethylsiloxane) and its content in the blend. Upon incorporation of a small amount of a poly(dimethysiloxanel)-poly(diethylsiloxane) block copolymer (compatibilizer) into the blend, the viscosity of the blend approaches that of the predominant component. This phenomenon is apparently related to the fact that the block copolymer facilitates development of a more uniform morphology of the blend, in particular, the continuous dispersion phase. This factor, along with the specifics of the deformational behavior of poly(diethylsiloxane), also manifests itself during drawing and subsequent shrinkage of crosslinked resins prepared from the blends under study.     

Thermal properties of single walled carbon nanotubes composites of polyamide 6/poly(methyl methacrylate) blend system

The nanocomposites of polyamide 6 (PA6)/poly(methyl methacrylate) (PMMA)/non-functionalized and functionalized [carboxylic acid (COOH) and hydroxyl (OH)] single wall carbon nanotubes (SWCNTs) were prepared in mass ratios of 79.5/19.5/1, 49.5/49.5/1, and 19.5/79.5/1 by melt–mixing method at 230 °C. The PA6/PMMA blends with mass ratios of 80/20, 50/50, and 20/80 served as references. The Fourier transform infrared analyses of nanocomposites showed the formation of hydrogen bond interactions among PA6, PMMA, and OH and COOH functional groups of SWCNTs. The nanocomposites and blends had higher thermal stability with respect to the PMMA. The differential scanning calorimeter (DSC) curves showed that the nanocomposites and blends exhibited two T _g values at around 51 and 126 °C for PA6 and PMMA, respectively. About 20 °C early crystallization was observed in nanocomposites compared to the blends. The dynamic mechanical analysis (DMA) results suggested that among all the compositions of blends and nanocomposites, storage modulus (E′) was higher for PMMA-rich blends and nanocomposites. At 25 °C, the E′ values were higher for blends and nanocomposites compared to the neat PA6. The tan δ curves indicated that the more heterogeneity of the hybrid nature resulted in PA6/PMMA/SWCNTs-OH or SWCNTs-COOH with 79.5/19.5/1 mass ratio nanocomposites compared to the PA6/PMMA with 80/20 mass ratio blend. The higher T _g values of PA6 and PMMA were observed in DMA studies compared to the DSC studies for PA6 and PMMA as neat and in blends and nanocomposites. The significant improvements in crystallization of nanocomposites were considered resulting from achieving better compatibility among the polymer components and carbon nanotubes.     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

Transesterification reaction of the BaSO4‐filled PBT/poly(ethylene terephthalate) blend

For the poly(butylene terephthalate) (PBT)/poly(ethylene terephthalate) blend system, the addition of a barium sulfate (BaSO₄) particle, the surface of which was modified with a titanate coupling agent, suppressed the transesterification reaction. The polyester chain ends, considered one of the main sites of transesterification reactions, were blocked through a chemical reaction with the surface hydroxyl groups of the BaSO₄ particle; a block copolymer‐like architecture was obtained with a BaSO₄ linkage. The formation of the block copolymer‐like structure for the polyesters stuck to the BaSO₄ particle facilitated crystallization by providing a crystallization nucleus without a significant transesterification reaction, resulting in higher mechanical properties. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2589–2597, 2001     

滑石粉及混炼顺序对PA6/PP/MAPP合金相形态及力学性能的影响

通过挤出和注射成型制备了滑石粉(Talc)填充的尼龙6/聚丙烯/马来酸酐接枝聚丙烯(PA6/PP/MAPP)合金, 研究了Talc和混炼顺序(一步法和PA6母料法)对合金相形态和力学性能的影响. 场发射扫描电镜(FESEM)分析结果表明, 添加Talc后注射样条中心部分的PP相由球状转变为沿流动方向取向的有分支的条状结构, 且用PA6母料法制样比用一步法制样的相形态更为精细. 溶解PA6相后对PP相进行热重分析(TGA), 确定了Talc在PA6相和PP相中的分布比例, Talc选择性分布于PA6相中. PA6母料法中Talc的分散好于一步法. 研究了材料的拉伸、 弯曲、 冲击、 热变形温度和动态力学性能, Talc的添加能够明显提高材料的刚性, 且母料法样品的性能优于一步法样品.     

Reactive blending: inhomogeneous interface grafting in melts of maleinated polystyrene and polyamides

To be competitive, most blends need compatibilizers, usually copolymers with a blocky architecture, the chains of which cover the interfaces between the blend phases, refining the phase morphology and improving the interface strength. When the blend components are suitably functionalized, such copolymers can be conveniently generated in situ, in processes of reactive blending. Normally, graft copolymers are created. The polymer–polymer coupling proceeds exclusively in the interfaces. This interface grafting is (i) pivotal in the design of modern blend systems and (ii) an interesting route towards novel copolymers. The complex kinetics of interface grafting in blend melts have so far attracted little attention. In a model study, amino terminated polyamide 12 (PA) was grafted in the melt onto heavily maleinated polystyrene (SMA; S: styrene and MA: maleic anhydride). Anhydride and amino functions react at high temperatures fast and irreversibly by imide condensation. A series of SMA/PA blends differing in composition and PA chain lengths was investigated, with the aim of driving the grafting to high conversions so a pure graft copolymer SMAgPA would result, instead of an SMA/PA/SMAgPA blend. However, a pure copolymer was never obtained. The grafting remained incomplete, except with very short-chained PA and only at equal weight fractions of SMA and PA. More importantly, the SMA chains were never grafted evenly. Instead, “overgrafted” and “undergrafted” chains SMAgPA coexisted in one and the same product. It appears that the SMAgPA chains form an auto-inhibitory barrier in the interfaces that prevents random grafting. Grafting proceeds to high conversion only in SMA/PA blends with a co-continuous phase morphology where the interfaces are constantly torn apart and renewed, during melt blending, so the reaction is constantly reactivated. © 1998 John Wiley & Sons, Ltd.