Preparation of fluorine containing hybrid coatings: investigation of coating performance onto ABS and PMMA substrates

UV‐curable fluorinated organic–inorganic hybrid coatings were prepared by the sol–gel technique. Perfluorinated urethane modified alkoxysilane was synthesized by the reaction between perfluoro alcohol and 3‐isocyanatopropyltrimethoxysilane. The prepared formulations were applied onto poly(methyl methacrylate) (PMMA) and acrylonitrile butadiene styrene (ABS) panels and polymerized by UV‐curing. The properties of the hybrid coatings such as hardness, chemical resistance, thermal stability, surface morphology, double bond conversion, and also contact angle measurements were investigated. Contact angle measurements have shown that the addition of fluorinated silane precursor to the hybrid system improved the water repellency and increased the contact angle from 65° to 106°. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of photocurable silica–titania hybrid coatings by an anhydrous sol–gel process

Photocurable silica-titania hybrid coatings were prepared through an anhydrous sol–gel process. Moreover, test samples were prepared by the addition of definite ratios of fluoro acrylate oligomers into the formulations to manage the optical properties of transmitted light. Formulations were applied to corona-treated polycarbonate substrates. Upon adding the inorganic component to the coating material, thermal, mechanical, and other properties, such as hardness, gloss, contact angle, and flame resistance were improved. The photocured hybrid films showed an increase in the refractive index with increasing the titanium tetraisopropoxide content. As expected, a decrease was observed in the refractive index of the coatings with the incorporation of fluoro acrylate resin. The surface morphology of the hybrid films was characterized by ESEM analysis. In addition the chemical composition of the surface of the coatings was identified by ESEM–EDS technique. ESEM studies indicated that inorganic particles were dispersed homogenously throughout the organic matrix.     

Polysilazane as the source of silica: the formation of dense silica coatings at room temperature and the new route to organic–inorganic hybrids

Xylene solutions of perhydropolysilazane (PHPS) were used as the coating solutions for preparing silica coatings at room temperature. The PHPS-to-silica conversion was achieved by exposing the spin-on coatings to the vapor from aqueous ammonia. In order to examine the significance of the mechanical properties of the PHPS-derived silica coatings, the pencil hardness was measured, which was compared with that of tetraethoxysilane (TEOS)-derived silica coatings. The pencil hardness was over 9H at a load of 1 kg, which was much higher than that of the TEOS-derived silica gel films, and was comparable to that of the TEOS-derived films heat treated at 300 °C. Second, poly(methyl methacrylate) (PMMA)–silica hybrid coatings were prepared from xylene solutions of PMMA and PHPS via exposure to the vapor from aqueous ammonia. Crack-free, optically transparent PMMA–silica hybrid coatings could be prepared, where PHPS-to-silica conversion was confirmed by infrared absorption spectroscopy. The refractive index was around 1.42–1.50, and the contact angle with water increased from 35 to 70° with increasing PMMA content. The pencil hardness greatly increased during the PHPS-to-silica conversion, and was much higher than that of the non-heat treated TEOS-derived hybrid coatings. The durability in tetrahydrofuran (THF) was also evaluated by measuring the reduction in thickness occurring during soaking in THF. The durability decreased with increasing PMMA content, but was much higher than that of the non-heat treated TEOS-derived hybrid coatings. Both the hardness and the durability were comparable to those of the TEOS-derived coatings heated at 300 °C. The hybrid coatings could also be deposited on poly(ethylene terephthalate) substrates, where no cracks were observed at high PMMA contents even when the substrate was bent.     

Some Cutting Oil Formulations Based on Local Prepared Emulsifiers Part I: Preparation of Some Emulsifiers Based on Local Raw Materials to Stabilize Cutting Oil Emulsions

The first main target of this work is to synthesis some emulsifiers from local raw materials used for cutting oil formulations. Seventeen emulsifiers (15 nonionic and 2 anionic) were prepared from locally available materials such as linear alkyl benzene sulfonic acid (LABSA), glycerol, polyethylene glycol, and maleic anhydride. Their chemical structures were confirmed using FTIR. The surface tension for the emulsifiers was measured at 25°C, and the surface and thermodynamic properties were calculated based on the surface tension parameters. The formulations of cutting oil fluids were prepared using these emulsifiers. The second target is to investigate the stability of soluble oil blends and emulsion stability of soluble oil in water. The results are discussed in the light of surface‐active properties and chemical structure of emulsifiers.     

The coating performance of adipic acid modified and methacrylated bisphenol- A based epoxy oligomers

In the present work adipic acid modified and methacrylated bisphenol A based epoxy resins were prepared. The structures of oligomers were characterized by FT-IR. UV curable clear coatings were applied on aluminum substrates. The physical and mechanical properties of UV-cured coatings such as gel content, solvent resistance, hardness, gloss, flexibility and tensile tests were examined. In addition, the thermal behavior of coatings was also evaluated. It is observed that the tensile properties and thermal stabilities of modified epoxy methacrylate coatings mainly depend on the adipic acid content. The best results were obtained with 5 wt% adipic acid modification. Copyright © 2007 John Wiley & Sons, Ltd.     

Corn oil based poly(urethane-ether-amide)/fumed silica nanocomposite coatings for anticorrosion application

Poly(urethane-ether-amide) (PUIEtA) nanocomposite coatings on mild steel were prepared by using corn oil, isosorbide and isophorone diisocynate and fumed silica. The syntheses steps were confirmed by FTIR, ¹H NMR and ¹³C NMR spectroscopy techniques. The morphology of PUIEtA nanocomposite coating was studied by SEM-EDX, that confirmed the presence of nanosilica and thermal behavior was studied by DSC/TGA analysis. The anticorrosion performance of PUIEtA coating systems on mild steel, exposed to 3.5?wt% NaCl solution, was evaluated using electrochemical impedance spectroscopy. Scratch hardness, pencil hardness, adhesion, and bending test were performed in order to investigate the performance of nanocomposite coating on mild steel substrate. It was found that PUIEtA-fumed silica nanocomposite coating could provide much better protection than PUIEtA. PUIEtA-3 nanocomposite coating can be safely used up to 200?°C.     

Development of poly(urethane-ester)amide from corn oil and their anticorrosive studies

Corn oil-based poly(urethane-ester)amide was synthesized from corn oil-based fatty amide diol, camphoric acid, and tolylene 2,4-diisocyanate. The structure of corn polyesteramide and corn poly(urethane-ester)amide (CPEA) was confirmed by Fourier transform infrared, ¹H NMR, and ¹³C NMR spectroscopic techniques. CPUEA coatings were made on mild steel strips and their physicomechanical analysis (scratch hardness, impact test, conical mandrel test, and pencil hardness tests) was performed by standard methods. The surface morphology of coatings was observed by scanning electron microscopy and thermal stability was assessed by thermogravimetric analysis/differential scanning calorimetry. Anticorrosion properties of CPUEA were observed in acidic, saline, and tap water medium at room temperature using potentiodynamic polarization technique. The results of CPUEA coatings exhibit good physicomechanical and anticorrosive properties and can find application up to 175°C.     

Sol–gel synthesis of IPTES and D10H consisting fluorinated silane system for hydrophobic applications

In this study, new fluorinated silane system was prepared by adding hydroxyl terminated Fluorolink D10H oligomer to 3-isocyanatopropyltrietoxysilane. The obtained silane system was independently composed with 3-Glycidyloxypropyltrimethoxysilane and 3-Glycidyloxy-propyltriethoxysilane. Then the prepared two different coating solutions were applied to glass surface by spin-coating method. The chemical bonding between groups in system was investigated by FTIR analysis. The elemental composition of coatings was determined by using EDX analysis. Their structure and surface properties were analyzed by scanning electron microscopy, atomic force microscopy, contact angle measurement and UV–vis spectrophotometer. The amounts of fluorine on the coatings prepared with IPTES-D10H-GLYEO and IPTES-D10H-GLYMO were 33 and 34 %wt, respectively. Transparent coatings with smooth surface and uniform thickness were obtained. The coatings had nanoscale roughness. The contact angles of coatings for water were range from 103° to 110°, and for n-hexadecane were range from 59° to 62°.     

Synthesis and cationic photopolymerization of new fluorinated,polyfunctional propenyl ether oligomers

New fluorinated, polyfunctional propenyl ether functionalized resins were synthesized, and their behavior in cationic photopolymerization was investigated. The photopolymerization proceeded efficiently with a high double‐bond conversion (>90%), giving rise to UV‐cured coatings characterized by low glass‐transition temperatures (?33 °C ≤ glass‐transition temperature ≤ ?15 °C) and hydrophobic surface properties. A fluorinated additive was also employed as a reactive additive in the cationic photopolymerization of trimethylolpropane tripropenyl ether, increasing the double‐bond conversion, polymer network flexibility, thermal stability, and surface hydrophobicity. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6943–6951, 2006     

Polyimide–silica hybrid coatings: morphological,mechanical, and thermal investigations

In this study, polyimide–silica (PI–silica) based hybrid coating compositions were prepared from tetraethoxysilane (TEOS), γ‐glycidyloxypropyl trimethoxy silane (GOTMS), and polyamic acid (PAA) via a combination of sol–gel and thermal imidization techniques. PAA was synthesized from 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride (BTDA) and 3,3'‐Diaminodiphenyl sulfone (DDS) in N‐Methyl‐2‐pyrrolidone (NMP). The silica content in the hybrid coatings was varied from 0 to 20 wt%. The structural characterization of the hybrid coatings was performed using FTIR and ²⁹Si‐NMR spectroscopies. Results from both pendulum hardness and micro indentation test show that the hardness of hybrid coatings improves with the increase in silica content. The tensile tests also demonstrated that the mechanical properties at low silica content are rather striking. Their surface morphologies were characterized by scanning electron microscopy (SEM). SEM studies revealed that inorganic particles were distributed homogenously through the PI matrix. It was also found that, incorporation of the silica domains increased the thermal stability of the hybrid coatings. Copyright © 2007 John Wiley & Sons, Ltd.     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

Contact angle hysteresis, adhesion, and marine biofouling

Adhesive and marine biofouling release properties of coatings containing surface-oriented perfluoroalkyl groups were investigated. These coatings were prepared by cross-linking a copolymer of 1H,1H,2H,2H-heptadecafluorodecyl acrylate and acrylic acid with a copolymer of poly(2-isopropenyl-2-oxazoline) and methyl methacrylate at different molar ratios. The relationships between contact angle, contact angle hysteresis, adhesion, and marine biofouling were studied. Adhesion was determined by peel tests using pressure-sensitive adhesives. The chemical nature of the surfaces was studied by using X-ray photoelectron spectroscopy. Resistance to marine biofouling of an optimized coating was studied by immersion in seawater and compared to previous, less optimized coatings. The adhesive release properties of the coatings did not correlate well with the surface energies of the coatings estimated from the static and advancing contact angles nor with the amount of fluorine present on the surface. The adhesive properties of the surfaces, however, show a correlation with water receding contact angles and contact angle hysteresis (or wetting hysteresis) resulting from surface penetration and surface reconstruction. Coatings having the best release properties had both the highest cross-link density and the lowest contact angle hysteresis. An optimized coating exhibited unprecedented resistance to marine biofouling. Water contact angle hysteresis appears to correlate with marine biofouling resistance.     

Thermal and neutron shielding properties of 10B containing UV cured hybrid coatings

¹⁰B containing organic–inorganic hybrid coating material based on a UV-curable formulation was prepared via anhydrous sol–gel technique. UV curable coatings were applied on Plexiglas (PMMA) substrates. The molecular structure of the coating material was analyzed by ATR-FTIR spectroscopy technique. The characterization of the UV-curable coating was evaluated by various techniques such as gel content, abrasion resistance, chemical resistance, pencil hardness, pendulum hardness, MEK rubbing test, contact angle, cross-cut test, gloss, transmittance test, neutron absorption, Limiting Oxygen Index and stress–strain tests. Hybrid coatings showed a significant enhancement in radiation shielding properties. The thermal behavior of coatings was also evaluated. It is observed that the thermal stability of coatings mainly depends on their boron and silicate contents. Results of all analysis conducted on hybrid films, and coatings were discussed.     

Combinatorial and high-throughput screening of the effect of siloxane composition on the surface properties of crosslinked siloxane-polyurethane coatings

Libraries of siloxane-polyurethane coatings were designed, formulated, and screened using high-throughput experimentation. Four independent variables that were analyzed were the molecular weight of poly(dimethylsiloxane) (PDMS), presence or absence of poly(epsilon-caprolactone) (PCL) blocks attached to the PDMS backbone, the length of the PCL blocks, and the siloxane polymer level in the coating formulations. In addition to the siloxane libraries (3-aminopropyl-terminated PDMS and poly(epsilon-caprolactone)-poly(dimethylsiloxane)-poly(epsilon-caprolactone) (PCL-PDMS-PCL) triblock copolymers), the coating formulation included a trifunctional isocyanate crosslinker, trifunctional poly(epsilon-caprolactone) polyol, 2,4-pentanedione (pot-life extender), dibutyltin diacetate (catalyst), and a blend of solvents. The resulting coatings were analyzed for their surface energy and pseudobarnacle adhesion both before and after aging the coatings for 30 days in water. The water and methylene iodide contact angle averages increase with increasing molecular weight of PDMS. Coatings prepared from PCL-PDMS-PCL triblock copolymers have lower surface energies than coatings prepared from 3-aminopropyl-terminated PDMS; however, lower pseudobarnacle adhesion results were obtained for the coatings prepared from 3-aminopropyl-terminated PDMS than coatings prepared from PCL-PDMS-PCL triblock copolymers. The siloxane polymer level in the coating formulations does not have a significant effect on the surface energy of the coatings, but it resulted in higher pseudobarnacle adhesion.     

Preparation,Characterization, and Property Analysis of Environmentally Friendly Waterborne Polyurethane-Acrylate

Waterborne polyurethane (WPU) prepolymer was first prepared based on isophorone diisocyanate (IPDI), polyether polyol (NJ-210), dimethylol propionic acid (DMPA), and hydroxyethyl methyl acrylate (HEMA) via an in situ method. A series of waterborne polyurethane-acrylate (WPUA) dispersions were obtained with different proportions of acrylate (butyl acryolate and ethyl acrylate) and initiating agent by in situ dispersion technique. The structures and thermal properties of prepared WPU and WPUA were analyzed and characterized with FT-IR, UV-vis spectroscopy, and DSC. Performance of the emulsion and film was studied by means of apparent viscosity, particle size and polydispersity, surface tension, and mechanical properties. The results indicated that the particle sizes of the WPUA dispersions were larger than those of the pure WPU and the solvent resistance and mechanical properties of WPUA films were improved over those of the WPU film. The film had the greatest hardness and the least water absorption when the BA:EA mass ratio was 50:50. The obtained WPUAs have great potential application such as coatings, leather finishing, adhesives, sealants, plastic coatings, and wood finishes.     

羧基化含氟聚芳醚的合成及涂层性能

以四烯丙基联苯二酚(TABP)、 双酚A和十氟联苯为原料, 通过室温缩聚制得含氟聚芳醚(FPAEs), 再将其与3-巯基丙酸进行加成, 制得羧基化含氟聚芳醚(CFPAEs). 通过改变TABP的投料量来调节产物的羧基含量. 以N-甲基吡咯烷酮(NMP)为溶剂, 将CFPAE涂层喷涂在马口铁上. 研究发现, CFPAE涂层具有优异的热稳定性和机械强度, 羧基的引入可显著提高含氟聚芳醚涂层的附着力. 当羧基含量为0.265 mmol/g时, 涂层的黏附力等级为0级, 铅笔硬度为6H, 不引起涂层破坏的最小轴棒直径为0.5 mm, 水接触角为103.9°. 此外, CFPAE涂层还具有优异的耐酸、 耐盐、 抗紫外老化和防腐蚀等性能. 研究结果表明, 羧基化是拓展含氟聚芳醚在特种氟碳涂料上应用的一种有效途径.     

Superhydrophilic and superoleophobic chitosan-based nanocomposite coatings for oil/water separation

To overcome easy oil fouling and poor efficiency of traditional oil/water separation materials, superhydrophilic and superoleophobic coatings were fabricated by spray casting chitosan (CTS)-based nanocomposites. The molecular rearrangement of hydrophilic and oleophobic constituents, combined with the hierarchical rough surface structures, enabled a coating with a water contact angle of 0° and a hexadecane contact angle of 157° ± 1°. Hexadecane droplets can easily slide off the dried and water-wetted coating without leaving any obvious oily trailing stains. When the superhydrophilic and superoleophobic CTS-based nanocomposite coatings were applied to oil/water separation, they exhibited excellent anti-fouling capacity, high separation efficiency and easy recyclability. The superhydrophilic and superoleophobic CTS-based coating would be a good candidate for the treatment of industrial oil-polluted water and the cleanup of oil spills.     

Waterborne polyesters partially based on renewable resources

A new experimental approach for preparing biobased, water‐soluble polyesters (PEs) via titanium(IV) n‐butoxide‐catalyzed bulk polycondensation is presented. In the described method polymers were obtained from isosorbide, maleic anhydride and poly(ethylene glycol) (PEG). The chemical structure of the synthesized PEs was confirmed using 2D NMR spectroscopy and by titration methods. Careful analysis of 2D NMR spectra viz. correlation spectra (COSY), heteronuclear single quantum correlation spectra (HSQC) and heteronuclear multiple‐bond correlation spectra (HMBC) allowed to accomplish the complete proton assignment of isosorbide, PEG, and unsaturated acid residues in the PEs. Moreover, by using NMR spectroscopy the transformation of maleic anhydride into fumaric acid ester and the absence of maleic acid ester units in the final polymer were proven. However, during polycondensation part of the unsaturated bonds has reacted in a Michael addition with isosorbide or PEG. Gel permeation chromatography measurements revealed that the unsaturated PEs have M_n values in the range 3000–5000 g/mol. These PEs, with a low content of carboxylic acid end groups, exhibited sufficient thermal resistance for practical applications, for example, as free radical curable coatings. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

PREPARATION AND PROPERTIES OF THERMOSETTING ACRYLIC COATINGS USING TITANIUM-OXO-CLUSTER AS A CURING AGENT

Thermosetting acrylic coatings were prepared by using carboxyl acid group-containing acrylic oligomer and curing with titanium-oxo-clusters which were first pre-hydrolyzed from titanium n-butoxide.The curing ability of the titanium-oxo-cluster was examined using a microdielectric analytical(DEA)curing monitor,Fourier transformed infrared spectroscopy(FTIR),and Soxhlet extraction experiments,and the properties of the resulted coatings were investigated with pendulum hardness tester,dynamic mechanical anal...     

Surface properties of sol–gel-based fluorine-containing ceramic coatings

In this work, sol–gel-based non-stick ceramic coating formulations were prepared and coated onto aluminum panels in order to investigate their surface properties. The effect of the addition of optimal amount of fluorine-containing silane compound (FAS) on the surface and adhesion properties were also investigated. The morphology, structure, and elemental chemical composition of the coatings were characterized by scanning electron microscopy, atomic force microscopy (AFM), energy dispersion spectrum (SEM/EDAX), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), respectively. Moreover, several properties of the coatings such as cross-cut adhesion, hardness, gloss, and contact angle (CA) were determined. When fluorine was introduced, the pencil hardness was increased to 6H. Fluorinated non-stick ceramic coatings were found to have good adhesion on the aluminum substrates.

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