Effects of modified multi-walled carbon nanotubes on the curing behavior and thermal stability of boron phenolic resin

One kind of boron phenolic resin (BPR) was prepared from the solvent-less reaction of resoles with boric acid. X-ray photoelectron spectroscopy (XPS) showed that the reaction degree of boric acid was 83.8%. Multi-walled carbon nanotubes (MWCNTs) were modified by nitric acid, 4,4′-Diaminodiphenyl methane and boric acid. The effect of modification was determined by Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA) techniques and XPS. The cure kinetics and thermal behavior of BPR and modified multi-walled carbon nanotubes (m-MWCNTs)/BPR were studied. It was found that the curing apparent activation energy (E_a) decreased with the increasing amount of m-MWCNTs. But there was no obvious change in the orders of curing reactions. The results of TGA showed that 1.0 wt% of the m-MWCNTs could increase the thermal decomposition temperature (T_d) and the char yield of m-MWCNTs/BPR nanocomposites by 36.7 °C and 6.2%. These critical enhancements will definitely help to attract more researches on this area.     

The influence of recycled material on the crystallization kinetics of thermoplastic polymers

The injection moulding of semi-crystalline thermoplastic polymers requires an exact knowledge of the thermodynamic data and of the crystallization kinetics. The behaviour of the polymer melt during rapid cooling in the mould determines, to a great extent, the quality and usability of a final product. Technical raw materials are often equipped with nucleating agents in order to obtain crystallization within the desired temperature range and at the required rate. The use of recycled material (regranulate) shows an analogous effect such as the addition of nucleating agents, i.e. crystallization begins at a higher temperature and a higher crystallization rate is detected compared to materials without added regranulate. Heat flux DSC was used to study the crystallization of polyamides, polyolefins and polyoxymethylene during cooling at various cooling rates. Although the temperature gradients and pressures which occur in the proceesing machine cannot be realised in DSC tests, the DSC results reproduce the direction of influence of the regranulate additive very clearly.     

Nonisothermal melt crystallization and subsequent melting behavior of biodegradable poly(hydroxybutyrate)/multiwalled carbon nanotubes nanocomposites

In this work, nonisothermal melt crystallization and subsequent melting behavior of poly(hydroxybutyrate) (PHB) and its nanocomposites at different multiwalled carbon nanotubes (MWCNTs) loadings were investigated. Increasing the MWCNTs loadings has enhanced the nonisothermal melt crystallization of PHB significantly in the nanocomposites when compared with that of the neat PHB; furthermore, increasing the cooling rates shift the crystallization exotherms to low temperature range for both neat PHB and its nanocomposites. Double melting behavior is found for both neat PHB and its nanocomposites crystallized nonisothermally from the melt, which is explained by the melting, recrystallization, and remelting model. Effects of the MWCNTs loadings, cooling rates, and heating rates on the subsequent melting behavior of PHB were studied in detail. It is found that increasing the MWCNTs loadings, decreasing the cooling rates, and increasing the heating rates would restrict the occurrence of the recrystallization of PHB in the nanocomposites. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2238–2246, 2009     

High carbon yield thermoset resin based on phenolic resin,hyperbranched polyborate,and paraformaldehyde

Hyperbranched polyborate (HBPB) is a new hyperbranched polymer with excellent thermal resistance, which can be used to improve the thermal stability, especially carbon yield, of phenolic resin (PR). In the present paper, thermal properties and curing degrees of the blends of PR and HBPB (PR–HBPB blends) are investigated. It is found that the curing degrees of PR–HBPB blends would be decreased, and the decrease of curing degree can be attributed to the improper ratio of phenol groups of HBPB to hydroxymethyl groups of PR. Paraformaldehyde (PFM) is introduced to remedy the deficiency of hydroxymethyl groups in PR–HBPB blends. The curing degrees of PR–HBPB blends are improved and the carbon yields of the blends of PR, HBPB, and PFM (PR–HBPB–PFM blends) can be up to 75–80% at 800°C in nitrogen. PR–HBPB–PFM blends can be explored as novel precursors for carbon materials with excellent properties, ease of preparation and low cost. Copyright © 2010 John Wiley & Sons, Ltd.     

Computer simulation of crystallization kinetics and morphology in fiber-reinforced thermoplastic composites. III. Thermal nucleation

A computer simulation has been used to predict crystallization kinetics and crystalline morphology in composite materials based on thermally nucleated crystallizable matrices. As demonstrated for athermally nucleated composites, the presence of reinforcing fibers increases the complexity of the system. Fibers are shown to have a dual effect on the spherulitic crystallization process. The influence that fibers have depends on the interplay between the enhancing effects that fibers have on nucleation and the depressing effects that fibers have on spherulitic growth. Fibers that do not provide additional nuclei to the system depress the rate of crystallization relative to an unreinforced polymer, while fibers that add nuclei to the system increase the rate of crystallization. The transcrystalline morphologies that develop in thermally nucleated fiber-reinforced polymers are controlled primarily by the relative numbers of bulk and fiber nuclei. The extent of transcrystalline regions can be suppressed either by increasing the rate of bulk nucleation, or by decreasing the rate of fiber nucleation. Finally, the qualitative appearance of the morphology in the transcrystalline region was found to be indicative of the mode of fiber nucleation. © 1995 John Wiley & Sons, Inc.     

Computer simulation of crystallization kinetics and morphology in fiber-reinforced thermoplastic composites. II. Three-dimensional case

A three-dimensional computer simulation has been used to predict crystallization kinetics and crystalline morphology in composite materials that are based on crystallizable thermoplastics. Reinforcing fibers in three-dimensional simulations show similar behavior to those in two-dimensional simulations; fibers suppress crystallization relative to an unreinforced polymer since they constrain spherulitic growth by an impingement mechanism, and also enhance crystallization by providing added surface nucleation sites. The effects of varying controlling parameters on crystallization kinetics and morphology are qualitatively the same as those observed in the two-dimensional case. The relative bulk and fiber nucleation denisities, in addition to the fiber volume fraction, fiber diameter, and spherulitic growth rate control the crystallization kinetics and crystalline morphology that develop in reinforced thermoplastic composites. It is more difficult to achieve the transcrystalline morphology in slices of three-dimensional composites than it is in two-dimensional composites because nuclei in 3-D systems are not constrained to positions in or near a 2-D plane. © 1993 John Wiley & Sons, Inc.     

Computer simulation of crystallization kinetics and morphology in fiber-reinforced thermoplastic composites. I. Two-dimensional case

A body of experimental evidence suggests that reinforcing fibers influence both the crystallization kinetics and morphology of those composite materials that are based on crystallizable thermoplastics. The absence of an analytical model to predict the effect of fibers on crystallization has hindered data analysis. A new approach, using computer simulation of polymer crystallization, makes it possible to study the influence that reinforcing fibers have on the crystallization kinetics and morphology of semicrystalline polymers. Fibers depress the crystallization rate relative to an unreinforced polymer since they constrain spherulitic growth by an impingement mechanism. On the other hand, reinforcing fibers can also enhance crystallization rate by providing added surface nucleation sites. This work describes a two-dimensional simplification of the crystallization process that occurs in bulk materials. It is demonstrated that the relative bulk and fiber nucleation densities, in addition to the fiber fraction, fiber diameter, and spherulitic growth rate control the crystallization kinetics and also the spherulitic and transcrystalline morphologies that develop in reinforced thermoplastic composites. © 1993 John Wiley & Sons, Inc.     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

Transient and athermal effects in the crystallization of polymers. II. Nonisothermal crystallization

Nonisothermal crystallization of several polymers was investigated with differential scanning calorimetry and optical microscopy. The results indicated that as in the case of isothermal processes, crystallization starts with nucleation on noncompletely melted crystalline residues. It is assumed that if the crystalline residues are subcritical at melting temperatures, they can become stable by an athermal mechanism during cooling. There is also some contribution of nucleation on heterogeneities. The next mechanism of nucleation is a classical homogeneous process occurring by thermal fluctuations. The results showed the non‐steady‐state character of the nonisothermal crystallization of polymers. In the investigated range of cooling rates, the non‐steady‐state character of nonisothermal crystallization of polymers is dominated by the transient thermal effects. In the range of high temperatures, the transient homogeneous nucleation can be interpreted with the Ziabicki model, and the steady‐state rate determined from nonisothermal experiments coincides with the rate determined in isothermal crystallization. The athermal nucleation occurring at the beginning of crystallization from noncompletely melted aggregates seems to be independent of the applied cooling rate. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 68–79, 2003     

Exclusion effect of carbon dioxide on the crystallization of polypropylene

We investigated the crystallization growth of isotactic polypropylene under carbon dioxide (CO₂) at various CO₂ pressures and temperatures by in situ observation with a digital high‐fidelity microscope and a specially designed high‐pressure visualized cell. The fibrils within the spherulite were distorted and branched by crystallization under CO₂ at pressures higher than 2 MPa, and this suggested the exclusion of CO₂ from the growth front of the fibrils. The spherulite growth rate (G) at 140 °C increased with the CO₂ pressure, attained a maximum value around 0.3 MPa, and then decreased. Above 6 MPa, it became slower than that under air at the ambient pressure. An analysis of the crystallization kinetics by the Hoffman–Lauritzen theory revealed that the pressure dependence of G could be ascribed to the change in the transportation rate of crystallizable molecules (β_g) with pressure; that is, β_g increased and then decreased with pressure. The increase in β_g at a low pressure was caused by the plasticizing effect of CO₂, whereas the decrease in β_g at a high pressure was due to the exclusion of CO₂ from the crystal growth front. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1565–1572, 2004     

Magnetic phenolic resin core-shell structure derived carbon microspheres for ultrafast magnetic solid-phase extraction of triazine herbicides

In this study, monodisperse magnetic carbon microspheres were successfully synthesized through the carbonization of phenolic resin encapsulated Fe₃O₄ core-shell structures. The magnetic carbon microspheres showed high performance in ultrafast extraction and separation of trace triazine herbicides from environmental water samples. Under optimized conditions, both the adsorption and desorption processes could be achieved in 2 min, and the maximum adsorption capacity for simazine and prometryn were 387.6 and 448.5 μg/g. Coupled with high-performance liquid chromatography-ultraviolet detection technology, the detection limit of triazine herbicides was in the range of 0.30–0.41 ng/mL. The mean recoveries ranged from 81.44 to 91.03% with relative standard deviations lower than 7.47%. The excellent magnetic solid-phase extraction performance indicates that magnetic carbon microspheres are promising candidate adsorbents for the fast analysis of environmental contaminants.     

Estimation of the nucleation and crystal growth contributions to the overall crystallization energy barrier

Classical kinetic theories of polymer crystallization were applied to isothermal crystallization kinetics data obtained by polarized optical microscopy (PLOM) and differential scanning calorimetry (DSC). The fitted parameters that were proportional to the energy barriers obtained allow us to quantitatively estimate the nucleation and crystal growth contributions to the overall energy barrier associated to the crystallization process. It was shown that the spherulitic growth rate energy barrier found by fitting PLOM data is almost identical to that obtained by fitting the isothermal DSC crystallization data of previously self‐nucleated samples. Therefore, we demonstrated that by self‐nucleating the material at the ideal self‐nucleation (SN) temperature, the primary nucleation step can be entirely completed and the data obtained after subsequent isothermal crystallization by DSC contains only contributions from crystal growth or secondary nucleation. In this way, by employing SN followed by isothermal crystallization, we propose a simple method to obtain separate contributions of energy barriers for primary nucleation and for crystal growth, even in the case of polymers where PLOM data are very difficult to obtain (because they exhibit very small spherulites). Comparing the results obtained with poly(p‐dioxanone), poly(ε‐caprolactone), and a high 1,4 model hydrogenated polybutadiene, we have interpreted the differences in primary nucleation energy barriers as arising from differences in nuclei density. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1478–1487, 2008     

Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Preparation and properties of aniline chain-extended thermoplastic epoxy resin using triphenylphosphine as catalyst

Thermoplastic resins have been widely used in fiber reinforced polymer composites because of its recyclability and short cycle times. However, the high viscosity after heating and melting restricts its infiltration on the surface of fiber. In this study, a series of thermoplastic epoxy resins were prepared via the chain extension reaction of epoxy groups with liquid aniline using triphenylphosphine (TPP) as catalyst. The relationship between polymer network structure and performance was comprehensively investigated. The solubility tests indicated that excessive aniline or TPP facilitated the crosslinking of resins. Besides, on the premise of thermoplasticity, appropriate TPP could increase the degree of chain extension, molecular weight, and glass transition temperature of resins. Furthermore, the in-situ polymerization process facilitated infiltration between epoxy resin and the fibers before chain extension reaction. The bending test showed that the flexural performance of the sample with 2 phr of TPP was improved by 38.8%. Therefore, this work provides a feasible method to prepare the thermoplastic epoxy resins and its fiber-reinforced composites with good mechanical properties.     

High melting thermoplastic/epoxy resin blends: Influence of the curing reaction on the crystallization and melting behavior

The influence of the cure process and the resulting reaction‐induced phase separation (RIPS) on the crystallization and melting behavior of polyoxymethylene (POM) in epoxy resin diglycidylether of bisphenol A (DGEBA) blends has been studied at different cure temperatures (180 and 145 °C). The crystallization and melting behavior of POM was studied with DSC and the simultaneous blend morphology changes were studied using OM. At first, the influence of the epoxy monomer on the dynamically crystallized POM was investigated. Secondly, a cure temperature above the melting point of POM (T_cure = 180 °C) was applied for blends with curing agent to study the influence of resulting phase morphology types on the crystallization behavior of POM in the epoxy blends. Large differences between particle/matrix and phase‐inverted structures have been observed. Thirdly, the cure temperature was lowered below the melting temperature of POM, inducing isothermal crystallization prior to RIPS. As a consequence, a distinction was made between dynamically and isothermally crystallized POM. Concerning the dynamically crystallized material, a clear difference could be made between the material crystallized in the homogeneous sample and that crystallized in the phase‐separated structures. The isothermally crystallized POM was to a large extent influenced by the conversion degree of the epoxy resin. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2456–2469, 2007     

Nucleation effect of cyclodextrin inclusion compounds on the crystallization of polypropylene

The β‐cyclodextrin (β‐CD) and γ‐cyclodextrin (γ‐CD) inclusion compounds (ICs) with two different molecular weight isotactic polypropylene (iPP) were prepared. The ICs with high molecular weight iPP as guest molecule had lower inclusion rate. The crystallization behavior of iPP blended with the CDs and ICs was investigated by differential scanning calorimetry, polarized optical microscopy, and light scattering. The iPP blended with the ICs was found to exhibit higher crystallization temperature (T_C), smaller spherulites, and faster crystallization rate than those of neat iPP. These results indicate that the ICs play a role of nucleating agent on the crystallization of iPP and induce the accelerated crystallization. Both β‐CD‐iPP ICs and γ‐CD‐iPP ICs with longer iPP molecular chains had better nucleation effect than the ICs with shorter iPP molecular chains. This suggested that the nucleation effect of these ICs was affected by the inclusion rate of ICs. The lower inclusion rate could result in better nucleation effect, due to the interaction of extended iPP molecules inside the CD cavity and iPP molecules in the matrix. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 130–137, 2009     

带环氧基团纳米二氧化硅改性酚醛树脂的合成及热性能

以苯酚、甲醛、带环氧基团纳米二氧化硅(RNS-E)为原料,采用原位聚合法合成了RNS-E改性酚醛树脂.利用红外光谱(FT-IR)对其结构进行了分析,并利用热重分析(TGA)对其热性能进行了研究.结果表明,改性后的酚醛树脂热稳定性得到提高,当RNS-E的加入量为4%时(质量分数),失重10%时的热分解温度(t10%)较酚醛树脂的提高了15℃,1 000℃下残炭率较酚醛树脂提高了7%.     

Effects of production parameters on the structure of resol type phenolic resin/layered silicate nanocomposites

Polymer/layered silicate nanocomposites belong to one of the most promising group of materials of the past few decades and most probably for the near future. Following the pioneering works of Toyota Research Group in the 1980s, the interest on these materials increased rapidly and research is now being carried out world wide, using all kinds of polymers as base material.In this present study, the aim was to investigate the effects of several different production parameters; on the morphology of resol type phenol formaldehyde based layered silicate nanocomposites produced by mixing and casting. For this purpose; two different liquid resol type phenolic resins (PF76 and PF76TD), two different curing methods (heat cure route and acid cure route), two different montmorillonite clays (unmodified Cloisite Na+ and modified Rheospan), two different clay sources (Wyoming-USA and Tokat-Turkey), and five different clay amounts (0.5%, 1%, 1.5%, 3%, 10%) were used.XRD, SEM, TEM analyses and mechanical tests indicated that resol type phenolic resins lead to better structures when they were modified with ethylene glycol and cured by the use of an acidic curing agent. It was also observed that use of modified clay with no more than 1.5 wt% in the phenolic matrix lead to certain degree of exfoliation consequently better structure and higher mechanical performance.     

酚类化合物在树脂XAD-4上吸附性能的QSPR研究

应用密度泛函方法(DFT)在B3 LYP/6-311G**水平上全优化计算酚类化合物的量子化学参数,结合疏水性参数logP、温度T与酚类化合物在树脂XAD-4上的Frendlich等温吸附方程常数进行定量构效关系研究(QSPR).经逐步回归筛选变量后,所建多元线性回归方程的复相关系数R2及去一法(LOO)交互检验复相关...     

Preparation of phosphorus‐containing phenolic resin and its application in epoxy resin as a curing agent and flame retardant

For the sake of improving the flame retardancy of epoxy resin (EP), a novel phosphorus‐containing phenolic resin (PPR) synthesized in our group instead of conventional phenolic resin (PR) was used to cure EP in the present research. The curing processes and the corresponding crosslinking structure and mechanical performance were investigated by differential scanning calorimeter and dynamic mechanical thermal analysis. Because of the introduction of flame‐retarding elements including P and Si, PPR exhibited higher charring capacity in the condensed phase, which is helpful to construct a char layer of higher quality. Correspondingly, PPR‐cured EP displayed remarkably improved flame retardance as compared to conventional PR‐cured EP through the related evaluations including limiting oxygen index, vertical burning test, and microscale combustion colorimeter. As a multifunction agent, it is believable that PPR possesses potential commercial value to prepare flame‐retardant EP with high performance.