PMMA/MMT nanocomposites prepared by one-step in situ intercalative solution polymerization

Poly(methylmetacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by one-step in situ intercalative solution polymerization involving simultaneous modification of MMT with quaternary ammonium salts (QAS), polymerization and polymer intercalation. Polymerization proceeded at 70 °C in a mixture of ethanol and water, whereas the nanocomposite was precipitated with only water. Four QAS’s with different alkyl chain lengths, as well as a QAS with an additional acrylic group, were used to study the influence of the type of quaternary ammonium salt on intercalation. The largest extent of intercalation was achieved in nanocomposites with the QAS having one long alkyl (C16) chain. The obtained PMMA/MMT intercalated nanocomposites exhibited a higher glass transition temperature, better thermal stability, and improved solvent resistance than the pure PMMA.     

PVC/MMT nanocomposites

Poly(vinyl chloride) (PVC) nanocomposites with sodium montmorillonite (Na-MMT) and organically modified MMT (O-MMT) have been prepared by melt processing using mixing and extrusion techniques. The differential scanning calorimetry (DSC) with stochastic temperature modulation (TOPEM?) results show that the glass transition temperature (T _g) of PVC is slightly higher than T _g of PVC/Na-MMT and PVC/O-MMT which would indicate that MMT plays a role of an internal plasticizer that increases the distance between the PVC macrochains. The DSC TOPEM non-reversing heat flow profiles show enthalpy relaxation effects, and the lowest value has been found for pristine PVC—the presence of MMT (both Na+ and ammonium salt modified) may generate a certain orientation level of PVC macrochains during the extrusion process. Specific heat vs temperature dependencies at different frequencies revealed that the best fit to the single profile was found for PVC/Na-MMT nanocomposite, and this observation may be related to internal stability of the composite material as confirmed by analysis of the change in the specific heat (Δc _p).     

Rheology and thermal stability of polylactide/clay nanocomposites

Polylactide/clay nanocomposites (PLACNs) were prepared by melt intercalation. The intercalated structure of PLACNs was investigated using XRD and TEM. Both the linear and nonlinear rheological properties of PLACNs were measured by parallel plate rheometer. The results reveal that percolation threshold of the PLACNs is about 4 wt%, and the network structure is very sensitive to both the quiescent and the large amplitude oscillatory shear (LAOS) deformation. The stress overshoots in the reverse flow experiments were strongly dependent on the rest time and shear rate but shows a strain-scaling response to the startup of steady shear flow, indicating that the formation of the long-range structure in PLACNs may be the major driving force for the reorganization of the clay network. The thermal behavior of PLACNs was also characterized. However, the results show that with the addition of clay, the thermal stability of PLACNs decreases in contrast to that of pure PLA.     

Study on the PMMA/GO nanocomposites with good thermal stability prepared by in situ Pickering emulsion polymerization

Graphene oxide (GO) is used as a stabilizer in the Pickering emulsion polymerization of methyl methacrylate (MMA) to prepare PMMA/GO nanocomposites. Transmission electron microscope studies of the emulsion polymerization products showed that the average diameter of nanocomposite particles was about 150 nm, the transparent GO flakes covered the surface of the particles, and were well dispersed in polymer matrix. The influence of GO on the thermal stability of PMMA was investigated by thermogravimetry analysis and differential scanning calorimetry. The results showed that the thermal stability and the glass transition temperature (T _g) of PMMA/GO nanocomposites were improved obviously compared with PMMA. The apparent activation energy (E _a) for the degradation process of PMMA/GO nanocomposites was evaluated by Kissinger method, which indicated that their E _a s were much higher than those of PMMA both in nitrogen and air atmosphere.     

Kinetic study of the thermal degradation of PS/MMT nanocomposites preparedwith imidazolium surfactants

Styrene and montmorillonite organically modified with imidazolium surfactants (MMT) at various alkyl chain lengths (C₁₂, C₁₆ and C₁₈) were used to prepare the corresponding PS/MMT/C₁₂, PS/MMT/C₁₆ and PS/MMT/C₁₈ nanocomposites by in situ polymerization. XRD and TEM analyses evidenced the formation of both intercalated and exfoliated structures. The glass transition temperatures (T _g) of nanocomposites, as well as that of neat PS, were obtained by DSC measurements. The thermal degradations were carried out in the scanning mode, in both inert and oxidative environments, and the initial temperatures of decomposition (T _i) and the apparent activation energies of degradation (E _a) were determined. Due to an oxidative degradation mechanism, the T _i and E _a values in air atmosphere were lower than those under nitrogen. The results indicated that nanocomposites are more thermally stable than polystyrene, and suggested an increasing degree of exfoliation as a function of alkyl chain length of surfactant, associated with enhancing thermal stability.     

Effect of nanoparticles on the thermal stability of PMMA nanocomposites prepared by in situ bulk polymerization

Al₂O₃ and ZnO filled poly(methyl methacrylate) nanocomposites were synthesized by free radical (bulk) polymerization. Efficient dispersion was achieved by predispersing the nanoparticles in propylene glycol methyl ether acetate (PGMEA) followed by ultrasonication of nanoparticles into the PMMA syrup. Thermal analysis confirms chemisorption between PGMEA and metal oxide particles. The addition of nanoparticle affects degradation mechanism and consequently improves thermal stability of PMMA. The reduction of polymer chain mobility and the tendency of nanoparticles to eliminate free radicals are the principal effects responsible for these enhancements.     

Comparison of PVDF/MWNT,PMMA/MWNT,and PVDF/PMMA/MWNT nanocomposites: MWNT dispersibility and thermal and rheological properties

Pristine multi-walled carbon nanotubes (MWNTs) were incorporated into poly(vinylidene fluoride) (PVDF), poly(methyl methacrylate) (PMMA), and PVDF/PMMA blends to achieve binary and ternary nanocomposites. MWNTs were more compatible with the PVDF matrix than with the PMMA-containing matrices. MWNT addition did not alter the development of α-form PVDF crystals in the binary/ternary composites. Nucleation and overall isothermal crystallization of PVDF were enhanced by the presence of MWNTs, and enhancements were optimal in the PVDF/MWNT binary composites. Avrami analysis revealed that addition of MWNTs led to more extensive athermal-type nucleation of PVDF, and that PMMA slightly decreased the crystal growth dimension of PVDF. The equilibrium melting temperature (T_m°) of PVDF increased in the binary composites but remained nearly constant in the ternary system. Thermal stability was enhanced in the binary/ternary composites, and enhancements were more evident in the air environment than in nitrogen. Rheological property measurements revealed that the intensely entangled chains of high-molecular weight PVDF dominated the rheological response of PVDF-included samples in the melt state. A (pseudo)network structure was developed in each of the PVDF-included samples as well as in the 1 phr MWNT-added PMMA/MWNT composite. The storage moduli of the PVDF, PMMA, and PVDF/PMMA:1/1 blend increased to 37%, 22% and 34%, respectively, at 40 °C after addition of 1 phr MWNT.     

Preparation and thermal stability of boron-containing phenolic resin/clay nanocomposites

In order to further improve thermal stability of the phenolic resins, we combined boron and clay with phenolic resins to prepare nanocomposites (BH-B, BP-B, and BE-B series). Boron-containing phenolic resin/clay (montmorillonite) nanocomposites were prepared using in situ polymerization of resol-type phenolic resins. Montmorillonite (MMT) was modified by benzyldimethylhexadecylammonium chloride (BH), benzyldimethyphenylammonium chloride (BP), and benzyltriethylammonium chloride (BE). X-ray diffraction measurements and transmission electron microscope (TEM) observations showed that clay platelets were partially exfoliated after complete curing of the phenolic resins. Thermogravimetric analysis showed that thermal decomposition temperatures (T_d) and residual weight at 790 °C of cured boron-containing nanocomposites were much higher than the corresponding nanocomposites without boron. For example, the rise in decomposition temperature of BE-B10% is about 42 °C (from 520 to 566 °C), whereas the increase in char yields is 6.4% (from 66.2% to 72.6%). However, the boron-containing composites were more prone to absorb moisture (ca. 9-14%) than boron-free ones (ca. 3-4%), which was attributed to unreacted or partially reacted boric acid during preparation process.     

Influence of Fe‐MMT on crosslinking and thermal degradation in silicone rubber/clay nanocomposites

In this article, silicone rubber (SR)/clay nanocomposites were synthesized by a melt‐intercalation process using synthetic Fe‐montmorillonite (Fe‐MMT) and natural Na‐MMT which were modified by cetyltrimethyl ammonium bromide (CTAB). This study has been designed to determine if the presence of structural iron in the matrix can result in radical trapping and then enhance thermal stability, affect the crosslinking degree and elongation. The SR/clay nanocomposites were characterized by X‐ray diffraction (XRD) patterns and transmission electron microscopy (TEM). Exfoliated and intercalated nanocomposites were obtained. Thermo gravimetric analysis (TGA) and mechanical performance were applied to test the properties of the SR/clay nanocomposites. The presence of iron significantly increased the onset temperature of thermal degradation in SR/Fe‐MMT nanocomposites. The thermal stability, gel fraction and mechanical property of SR/Fe‐MMT were different from the SR/Na‐MMT nanocomposites. So the iron not only in thermal degradation but in the vulcanization process acted as an antioxidant and radicals trap. Copyright © 2006 John Wiley & Sons, Ltd.     

Structure stability of polyaniline/graphene nanocomposites in gamma-ray environment

The poor structure stability of graphene limits its application as radical scavenger under γ-rays environment because of short service life. Hence we applied polyaniline (PANI), a fairly stable material under irradiation, to modify graphene and then obtained the PANI functionalized graphene oxide (PGO). According to TEM and BET data, the structure stability of PGO is much better than GO after 500 kGy irradiation doses. Electron spin spectroscopy data reveal that PGNS_0.10 (PGO/PANI coatings, 0.10 wt%) are not almost affected by adverse influence comes from active radicals. Then PGNS_0.10 exhibits the excellent corrosion protection performance after 500 kGy irradiation doses.     

Epoxy-POSS/silicone rubber nanocomposites with excellent thermal stability and radiation resistance

Due to the rigid Si-O-Si backbone, silicone rubber (SR) have a widespread application in extreme environment such as high temperature and high-level radiation. However, the radiation stability of SR still does not meet the practical needs in special radiation environments. Herein we prepared epoxy POSS(ePOSS)/SR nanocomposites with excellent thermal stability and radiation resistance. As a physical crosslinking point in the SR, addition of small amount of ePOSS not only enhanced the mechanical properties of the matrix, but also improved its thermal stability greatly due to their good compatibility. ePOSS/SR had higher radiation stability in air than SR owing to the inhibition of radiation oxidation by ePOSS, and the yield of main gaseous radiolysis products (CH₄, H₂, CO and CO₂) of SR and ePOSS/SR nanocomposites was determined. By analyzing the changes of chemical structure, thermal properties and mechanical properties of the ePOSS/SR nanocomposite, combined with the characteristics of gas products after γ-irradiation, the radiation induced crosslinking and degradation mechanism of the nanocomposites was proposed comprehensively.     

Structure,thermal conductivity,and thermal stability of bromobutyl rubber nanocomposites with ionic liquid modified graphene oxide

In this report, we demonstrate that both the thermal stability and the thermal conductivity of bromobutyl rubber (BIIR) nanocomposites could be improved by incorporating the ionic liquids (ILs) modified graphene oxide (GO-ILs) using a solution compounding method. The structure, thermal stability and thermal conductivity of this newly modified BIIR nanocomposites were systematically analyzed and studied. The X-ray diffraction (XRD) analysis of GO-ILs showed that ILs had been effectively intercalated into the interlayer of GO, which was found to be able to raise the exfoliation degree of GO. The increased exfoliation degree facilitated a good dispersion of GO-ILs in the BIIR matrix, as revealed by the scanning electron microscope (SEM) images. The glass transition temperatures (T_g) of the GO-ILs/BIIR nanocomposites were also raised by the addition of GO-ILs, which indicates the strong interfacial adhesion between GO-ILs and the rubber. Most importantly, the incorporation of GO-ILs in the BIIR matrix could effectively improve the thermal stability of the rubber nanocomposites according to our thermogravimetric analysis (TGA). The activation energy (E_a) of thermal decomposition of GO-ILs/BIIR nanocomposites increases with the addition of GO-ILs. Besides, the thermal conductivity of GO-ILs/BIIR nanocomposite with 4 wt% of GO-ILs had 1.3-fold improvement compared to that of unfilled BIIR.     

Structure,thermal stability,and photocrosslinking characterization of HDPE/LDH nanocomposites synthesized by melt‐intercalation

Structure, thermal properties, and influence of layered double hydroxide (LDH) fillers on photocrosslinking behavior of high‐density polyethylene (HDPE)/LDH nanocomposites have been studied in the present article. The X‐ray diffraction and transmission electron microscopy analysis demonstrate that the completely exfoliated HDPE/LDH nanocomposites can be obtained by controlling the organomodified LDH loading via melt‐intercalation. The data from the thermogravimetric analysis show that the HDPE/LDH nanocomposites have much higher thermal stability than HDPE sample. When the 50% weight loss was selected as a comparison point, the decomposition temperature of HDPE/LDH sample with 5 wt % LDH loading is ～40 °C higher than that of HDPE sample. The effects of UV‐irradiation on the HDPE/LDH nanocomposites show that the photoinitiated crosslinking can destroy the completely exfoliated structure to form the partially exfoliated structure, which decreased the thermal stability of the nanocomposites. However, the thermal stability of photocrosslinked samples can increase with increasing the UV‐irradiation time. The effect of LDH loading on the gel content of UV‐irradiated nanocomposites shows that the LDH materials can greatly absorb the UV irradiation and thus decrease the crosslinking efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3165–3172, 2006     

Preparation and Characterization of PMMA/MMT Organic-Inorganic Hybrid Materials via RAFT Polymerization

In this article, the poly(methyl methacrylate)/montmorillonite (PMMA/MMT) organic-inorganic hybrid materials were prepared by conventional free radical polymerization and reversible addition-fragmentation chain transfer (RAFT) polymerization, respectively. The kinetics comparison of these two polymerizations was studied. The PMMA/MMT hybrid materials were characterized by gel permeation chromatography (GPC), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). According to these results, we knew that the polymerization behavior of MMA showed controlled/living radical polymerization (CLRP) characteristics under the control of RAFT agent. The incorporation of RAFT agent and MMT nanoparticles improved the thermal properties of polymers, and the thermal stability of polymers increased with increasing content of MMT nanoparticles. The structures and morphologies of PMMA/MMT hybrid materials were characterized by FT-IR, XRD and TEM. These results showed that the MMA monomer can be initiated and propagated in the clay layers of MMT via the control of RAFT agent, and then the exfoliated structure was obtained for the hybrid materials.     

Effect of magnesium dihydroxide nanoparticles on thermal degradation and flame resistance of PMMA nanocomposites

The influence of magnesium dihydroxide (MDH) nanoparticles on thermal degradation and fire behavior of poly(methyl methacrylate) (PMMA) has been investigated by thermogravimetric analysis (TGA), cone calorimeter, and pyrolysis‐combustion flow calorimeter (PCFC) tests, respectively. MDH nanoparticles with either lamellar or fibrous shape have been synthesized via a sol‐gel technique and characterized by transmission electron microscopy (TEM) and X‐ray diffraction analysis. PMMA–MDH nanocomposites have been prepared by melt blending the recovered MDH nanoparticles within PMMA at different loadings (5, 10, and 20 wt% MDH). According to TGA results, the incorporation of lamellar or fibrous MDH nanoparticles into PMMA leads to a significant improvement in PMMA thermal stability, both under air and inert atmosphere. The results obtained by PCFC and cone calorimeter tests show an important decrease in the peak of heat release rate (pHRR) concomitant with charring during the combustion. Lamellar MDH nanoparticles were found to be more efficient than fibrous MDH nanoparticles. Copyright © 2010 John Wiley & Sons, Ltd.     

Synergistic flammability and thermal stability of polypropylene/aluminum trihydroxide/Fe‐montmorillonite nanocomposites

In the present study, polypropylene/aluminium trihydroxide/Fe‐montmorillonite (PP/ATH/Fe‐MMT) nanocomposites were prepared by melt‐intercalation method. This was been designed to determine whether the presence of structural iron in the matrix could enhance the thermal stability and flammability of nanocomposites. In order to prove the effect of Fe³⁺ in the structural silicate layers, samples of PP/ATH and PP/ATH/Na‐MMT (no Fe³⁺ in structural silicate layers) were prepared under the same conditions. Fe‐MMT and Na‐MMT were modified by cetyltrimethyl ammonium bromide (CTAB). The nanocomposite structures were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA) was applied to test the thermal properties of nanocomposites. In addition, the limiting oxygen index (LOI) of PP/ATH/Fe‐MMT nanocomposites was increased, and no dripping phenomenon was found through the UL‐94 vertical burning test. Copyright © 2009 John Wiley & Sons, Ltd.     

Electrical and rheological percolation of PMMA/MWCNT nanocomposites as a function of CNT geometry and functionality

Composites of poly(methyl methacrylate) (PMMA) with multi-walled carbon nanotubes (MWCNT) of varying aspect ratio and carboxylic acid functionality were prepared using melt mixing. The extent of dispersion and distribution of the MWCNTs in the PMMA matrix was investigated using a combination of high-resolution transmission electron microscopy (HRTEM), wide-angle X-ray diffraction (XRD) and Raman spectroscopy. The electrical resistivity and oscillatory shear rheological properties of the composites were measured as a function of MWCNT geometry, functionality, and concentration. The fundamental ballistic conductance of the pristine free-standing MWCNTs was investigated using a mechanically controlled break-junction method. The electrical conductivity of PMMA was enhanced by up to 11 orders of magnitude for MWCNT concentrations below 0.5 wt.%. MWCNTs having higher aspect ratio, above 500, or functionalized with carboxylic acid groups readily formed rheological percolated networks with thresholds, determined from a power law relationship, of 1.52 and 2.06 wt.%, respectively. The onset of pseudo-solid-like behaviour and network formation is observed as G′, η∗, and tan δ⁻¹ are independent of frequency as MWCNT loading increased. Sufficiently long and/or functionalized tubes are required to physically bridge or provide interfacial interactions with PMMA to alter polymer chain dynamics. Carboxylic acid functionalization disrupts the crystalline order of MWCNTs due to a loss of π-conjugation and electron de-localisation of sp² C-C bonds resulting in non-ballistic electron transport in these tubes, irrespective of how highly dispersed they are in the PMMA matrix.     

Fabrication and characterization of cerium doped barium titanate/PMMA nanocomposites

The cerium doped barium titanate (BaTiO₃:Ce)/poly methyl methacrylate(PMMA) polymer nano-composites (PNC) were successfully fabricated via solvent evaporation method with microwaves (2.4 GHz) heating. The X-ray diffraction measurements confirm the formation of barium titanate (BT) with crystallite size ranges from 55 to 62 nm. Differential scanning calorimetry study shows that the glass transition temperature (T_g) directly affected by microwaves heat treatment and particle size of filler. The broadband dielectric spectroscopy was employed to investigate the frequency and temperature dependence of the dielectric properties of the nanocomposites in a frequency range from 75 kHz to 5 MHz and temperature range 80–400 K. The introduction of different BT fillers in PMMA enhance the dielectric constant of PNCs drastically and give a smooth response in frequency range mentioned above. The loss factor of the composite can be suppressed by using cerium doped barium titanate filler rather than pure barium titanate filler.     

Polylactide/montmorillonite nanocomposites: Structure, dielectric, viscoelastic and thermal properties

Polylactide-based systems composed of an organoclay (Cloisite^® 30B) and/or a compatibilizer (Exxelor VA1803) prepared by melt blending were investigated. Two types of not compatibilized nanocomposites containing 3 wt% or 10 wt% of the organoclay were studied to reveal the effect of the filler concentration on the nanostructure and physical properties of such systems. The 3 wt%-nanocomposite was also additionally compatibilized in order to improve the nanoclay dispersion. Neat polylactide and polylactide with the compatibilizer processed in similar conditions were used as reference samples. The X-ray investigations showed the presence of exfoliated nanostructure in 3 wt%-nanocomposite. Compatibilization of such system noticeably enhanced the degree of exfoliation of the organoclay. Viscoelastic spectra (DMTA) showed an increase of the storage and loss moduli with the increase of the organoclay content and dispersion. Dielectric properties of the nanocomposites show a weak influence of the nanoclay on segmental (α_S) and local (β)-relaxations in PLA, except for the highest nanoclay content. Above T_g a strong increase of dc conductivity related to ionic species in the clay is observed. It gives rise also to the Maxwell-Wagner-Sillars interfacial polarization and both real and imaginary parts of ε strongly increase. In the temperature dependence of low frequency dielectric constant and mechanical moduli (at 1 Hz) an additional maximum around 80-90 °C is observed due to cold crystallization of PLA.