Characterization of Alumina Gel Catalysts by Emanation Thermal Analysis (ETA)

Alumina gels made from the metal alkoxide is known to have high catalyst activity for the selective reduction of NO _x by hydrocarbons. It is also reported that the fine structure of the gels effects the activity. In this study, the effect of the preparation method on the fine structure and catalyst activity of the gels was investigated. Monolithic gels were obtained by hydrolysis of Al(sec-C₄H₉O)₃. The wet gels were dried at 90°C (xerogels), supercritically dried (aerogels), or dried after immersion in an ethanol solution of methyltrimethoxysilane (modified xerogels). The changes in the microstructure during heating were discussed using the results of TG-DTA, ETA and N₂ adsorption. The ETA curves show the ²²⁰Rn-release rate, E, of the samples, previously labelled with ²²⁸Th and ²²⁴Ra, during heating. The decrease in E of the xerogel at temperatures higher than 400°C indicates a gradual decrease in the surface area and porosity. A remarkable decrease in the BET surface area of the xerogel was found after heat-treating at 500°C. On the other hand, constant E of the aerogels and modified xerogels above 450°C suggests high thermal stability. The pore radii, estimated by BJH method, and the catalyst activities at 500°C of the aerogels and the modified xerogels were higher than those of the xerogels. The temperature range in which the alumina gels are applicable as catalysts was determined.     

Synthesis and properties of mullite and cordierite aerogels

This work deals with the preparation of aluminosilicate aerogels, especially mullite (3Al₂O₃·2SiO₂) and cordierite (2MgO·2Al₂O₃·5SiO₂) aerogels, from the cohydrolysis of tetraethoxysilane and chelated aluminum-secbutylate; in the case of cordierite magnesium nitrate was added. The influence of various preparation conditions on the aerogel synthesis is described. Crystallization and sintering behavior of mullite aerogels supercritically dried in acetone or alcohol differs from that one of mullite aerogels dried in CO₂. During non-isothermal heat treatment the former show a drastically reduced shrinkage compared to the latter. This behavior can be explained by a phase separation during the high temperature autoclaving process. In cordierite aerogels the crystallization of tetragonal mullite at about 1000°C is observed, while the correspondent xerogels show the crystallization of - and - cordierite between 1000 and 1100°C. On the other hand sintering is promoted in cordierite aerogels, which is due to the content of MgO.     

Polydicyclopentadiene based aerogel: a new insulation material

Lightweight polydicyclopentadiene (pDCPD) based aerogels were developed via a simple sol-gel processing and supercritical drying method. The uniform pDCPD wet gels were first prepared at room temperature and atmospheric pressure through ring opening metathesis polymerization (ROMP) incorporating homogeneous ruthenium catalyst complexes (Grubbs catalyst). Gelation kinetics were significantly affected by both catalyst content and target density (i.e., solid content), while gel solvents also played important role in determining the appearance and uniformity of wet gel and aerogel products. A supercritical carbon dioxide (CO₂) drying method was used to extract solvent from wet pDCPD gels to afford nanoporous aerogel solid. A variety of pDCPD based aerogels were synthesized by varying target density, catalyst content, and solvent and were compared with their xerogel analogs (obtained by ambient pressure solvent removal) for linear shrinkage and thermal conductivity value (1 atm air, 38 °C mean temperature). Target density played a key role in determining porosity and thermal conductivity of the resultant pDCPD aerogel. Differential scanning calorimetery (DSC) demonstrated that the materials as produced were not fully-crosslinked. The pDCPD based aerogel monoliths demonstrated high porosities, low thermal conductivity values, and inherent hydrophobicity. These aerogel materials are very promising candidates for many thermal and acoustic insulation applications including cryogenic insulation.

Allophane: a natural gel in volcanic soils with interesting environmental properties

Volcanic (allophanic) soils are interesting in terms of the control of the greenhouse effect and the knowledge of the porous features is of importance to understand the mechanism of C and N sequestration. These soils contain a peculiar clay: allophane aggregates quite close to the synthetic mineral gels aggregates. These volcanic materials behave as gels during drying with a large irreversible shrinkage that can modify the soil physical properties. Consequently, as for silica gels, we use the CO₂ supercritical drying procedure (SD) to control the drying step and to preserve the structural and textural properties of the soils. The experimental results show that the N and C content in the soils is clearly dependent on the allophane content. We also show that the textural properties, such as specific surface area, are higher for the supercritically dried samples, compared to the classically dried samples, and SAXS results confirm the preserving effect of the SD. With these data, we propose possible effects of the specific surface area on the C and N content of the allophanic soils.     

Comparative study of the textural and structural properties of the aerogel and xerogel sulphated zirconia

Aerogel and xerogel sulphated zirconia with defined atomic ratio S/Zr = 0.5 and molar hydrolysis ratio h = nH₂O/nZrO₂ = 3 show different textural and structural properties after calcination at high temperatures. The aerogel obtained just after solvent evacuation develops only the tetragonal phase, whereas the xerogel dried in an oven is amorphous. Heating to a temperature above 833 K, leads to transition of the tetragonal phase to the monoclinic one for the two solids, due to sulphur loss but the tetragonal phase remains stable for the aerogel . Raman, Infrared and XPS spectroscopies show that the loss of the sulphur at high temperatures seems to be easier for the xerogel than for the aerogel.     

Thermal evolution of mesoporous titania prepared by CO2 supercritical extraction

Porous anatase is attractive because of its notable photo-electronic properties. Titania wet gel prepared by hydrolysis of Ti-alkoxide was immersed in the flow of supercritical CO₂ at 60°C and the solvent was extracted (aerogel). Mesoporous TiO₂ consisting of anatase nano-particles, about 5 nm in diameter, have been obtained. Thermal evolution of the microstructure of the aerogel was evaluated by TGA-DTA, N₂ adsorption, TEM and XRD, and discussed in comparison with that of the corresponding xerogel. The diffraction peaks of anatase were found for the as-extracted gel while the xerogel dried at 90°C was amorphous. After calcination at 600°C, the average pore size of the aerogel, about 20 nm in diameter, was 4 times larger than that of the xerogel, and the pore volume, about 0.35 cm³ g⁻¹, and the specific surface area, about 60 m² g⁻¹, were 2 times larger than those of the xerogel. XRD peaks of rutile have been found after calcination at 600°C. The particle sizes of anatase and rutile are about 13 and 25 nm in diameter, respectively. The surface morphology of TiO₂ nano-particles has been discussed in terms of their surface fractal dimensions estimated from the N₂ gas adsorption isotherms.     

Application of Alumina Aerogels as Catalysts

Al₂O₃ gels prepared by hydrolysis of Al-alkoxide were applied as catalysts for NO reduction by hydrocarbon. Xerogels were obtained by drying at 90°C, for 24 h, in air. Aerogels were prepared by supercritical drying of the wet gels in ethanol, using an autoclave. The catalyst activity of the gels for NO reduction with C₃H₆ as determined at 200–600°C in a fixed bed flow reactor. NO conversion to N₂ was about 60% at 550°C with both catalysts, and at 600°C it was better with the aerogel than with the xerogel. The specific surface area of the xerogel, which was larger than that of the aerogel as-dried, decreased to 1/3 by annealing at >500°C. However, the surface area of the aerogel hardly changed by annealing at temperatures up to 700°C. The bimodal pore size distribution of the aerogel hardly changed by annealing, too. The microstructure of the aerogels is stable at high temperatures, and they are better catalysts at high temperatures.     

Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.     

Preparation and characterization of a nitrogen-doped mesoporous carbon aerogel and its polymer precursor

Nitrogen-containing carbon aerogel was prepared from resorcinol–melamine–formaldehyde (R–M–F) polymer gel precursor. The polymer gel was supercritically dried with CO₂, and the carbonization of the resulting polymer aerogel under nitrogen atmosphere at 900 °C yielded the carbon aerogel. The polymer and carbon aerogels were characterized with TG/DTA–MS, low-temperature nitrogen adsorption/desorption (??196 °C), FTIR, Raman, powder XRD and SEM–EDX techniques. The thermal decomposition of the polymer aerogel had two major steps. The first step was at 150 °C, where the unreacted monomers and the residual solvent were released, and the second one at 300 °C, where the species belonging to the polymer network decomposition could be detected. The pyrolytic conversion of the polymer aerogel was successful, as 0.89 at.% nitrogen was retained in the carbon matrix. The nitrogen-doped carbon aerogel was amorphous and possessed a hierarchical porous structure. It had a significant specific surface area (890 m² g^?1) and pore volume (4.7 cm³ g^?1). TG/DTA–MS measurement revealed that during storage in ambient conditions surface functional groups formed, which were released upon annealing.     

Silica–titania aerogel monoliths with large pore volume and surface area by ambient pressure drying

Ambient pressure drying has been carried out for the synthesis of silica–titania aerogel monoliths. The prepared aerogels show densities in the range 0.34–0.38 g/cm³. The surface area and pore volume of these mixed oxide aerogels are comparable to those of the supercritically dried ones. The surface area for 5wt% titania aerogel has been found to be as high as 685 m²/g with a pore volume of 2.34 cm³/g and the 10wt% titania aerogel has a surface area of 620 m²/g with a pore volume of 2.36 cm³/g. Some gels were also made hydrophobic by a surface treatment with methyltrimethoxysilane and trimethylchlorosilane. The surface modified aerogels possess high surface areas in the range of 540–640 m²/g, and are thermally stable in terms of retaining hydrophobicity up to a temperature of 520 °C. The pore size distribution of the aerogels clearly indicates the preservation of the aerogel structure. High Resolution Transmission Electron microscopy has been employed to characterise the aerogels and Fourier Transform infrared spectroscopy to study the effect of titania addition to silica and the surface modification. X-ray diffraction patterns were recorded to verify the molecular homogeneity of the aerogel.     

Study of thermal conductivity and effect of humidity on HMDZ modified TEOS based aerogel dried at ambient pressure

The experimental results on the study of thermal conductivity and effect of humidity on HMDZ modified TEOS based aerogels dried at ambient pressure, are reported. Silica sol was prepared by keeping the MeOH/TEOS molar ratio, Acidic water (Oxalic acid) and basic water (NH₄OH) concentrations constant at 16.5, 0.001 and 1 M, respectively throughout the experiments and the HMDZ/TEOS molar ratio (h) was varied from 0.34 to 2.1. Finally, the surface modified wet gels were dried at an ambient pressure. The thermal conductivity of the aerogel samples was measured. Further, the humidity study was carried out in 80% humid surrounding at 30 °C temperature over 80 days. The best quality aerogels in terms of low bulk density, thermal conductivity and durability (no moisture absorption) with an only 2% of weight gain were obtained for TEOS: MeOH: Acidic H₂O: Basic H₂O: HMDZ molar ratio at 1:16.5:0.81:0.50:0.681, respectively. The thermal stability and hydrophobicity of the aerogel have been confirmed with Thermo gravimetric and Differential Thermal (TG–DT) analyses and Fourier Transform Infrared Spectroscopy (FTIR), respectively. Microstructural studies were carried out by Scanning Electron microscopy (SEM).     

Amino functionalised Silica-Aerogels for CO2-adsorption at low partial pressure

Effective adsorption of CO₂ at low partial pressures is required for many technical processes, such as gas purification or CO₂ removal in closed loop environmental control systems. Since the concentration of CO₂ in such applications is rather low, a high adsorption capacity is a required property for the adsorbent. Silica aerogels possessing an open pore structure, a high porosity and a high surface area, have a great potential for utilisation as CO₂ adsorbents. Nonetheless in order to reach high adsorption capacities, silica aerogels should be functionalised, for instance by amino functionalisation. In this work, two different functionalisation methods were applied for the generation of amino functionalised aerogels: co-condensation during the sol-gel process and post-treatment of the gel. The co-condensation functionalisation allows the introduction of up to 1.44 wt.% nitrogen into the aerogel structure with minor reductions in surface area, leading however only to minor increases in the adsorption capacity at low partial pressures. The post functionalisation of the gel causes a greater loss in surface area, but the CO₂ adsorption capacity increases, due to the introduction of higher amounts of amino groups into the aerogel structure (up to 5.2 wt.% nitrogen). Respectively, 0.523 mmol CO₂/g aerogel could be adsorbed at 250 Pa. This value is comparable with the adsorption capacity at this pressure of a standard commercially available adsorbent, Zeolite 13X.     

Characterization of Biocatalysts Prepared with Thermomyces lanuginosus Lipase and Different Silica Precursors,Dried using Aerogel and Xerogel Techniques

The use of lipases in industrial processes can result in products with high levels of purity and at the same time reduce pollutant generation and improve both selectivity and yields. In this work, lipase from Thermomyces lanuginosus was immobilized using two different techniques. The first involves the hydrolysis/polycondensation of a silica precursor (tetramethoxysilane (TMOS)) at neutral pH and ambient temperature, and the second one uses tetraethoxysilane (TEOS) as the silica precursor, involving the hydrolysis and polycondensation of the alkoxide in appropriate solvents. After immobilization, the enzymatic preparations were dried using the aerogel and xerogel techniques and then characterized in terms of their hydrolytic activities using a titrimetric method with olive oil and by the formation of 2-phenylethyl acetate in a transesterification reaction. The morphological properties of the materials were characterized using scanning electron microscopy, measurements of the surface area and pore size and volume, thermogravimetric analysis, and exploratory differential calorimetry. The results of the work indicate that the use of different silica precursors (TEOS or TMOS) and different drying techniques (aerogel or xerogel) can significantly affect the properties of the resulting biocatalyst. Drying with supercritical CO₂ provided higher enzymatic activities and pore sizes and was therefore preferable to drying, using the xerogel technique. Thermogravimetric analysis and differential scanning calorimetry analyses revealed differences in behavior between the two biocatalyst preparations due to the compounds present.     

Recent insights into xerogel and aerogel mineral composites for CO<Subscript>2</Subscript> mineral sequestration

Supercritically dried composites have already been analysed and proposed as carbon dioxide sequesters. However, the economical and energetic costs of the supercritical drying process had to be re-evaluated, and were eventually found not to enhance the feasibility of the proposed route for CO₂ mineral sequestration. Different composites series were synthesised with the only difference being the drying method. The structures of the porous matrix were characterised as well as their ability to capture CO₂. The first results showed that the xerogel matrix is as good a host as the aerogel one, and also avoids expensive procedures such as supercritical drying for sample preparation without losing CO₂ capture capacity and enhancing the efficiency of the whole carbon sequestration process. In this case, the sample preparation was simplified as much as possible, with the aim of reducing energetic and economic costs. Although good carbonation efficiencies were obtained with these cheap samples, the first results showed that previous high carbonation efficiencies could not be repeated.     

Textural,structural and catalytic properties of zirconia doped by heteropolytungstic acid: a comparative study between aerogel and xerogel catalysts

Zirconia doped by heteropolytungstic acid HPW have been synthesized by sol–gel method using two drying techniques of the solvent evacuation. Samples were analyzed with adsorption–desorption of N₂ at 77 K, and the aerogel catalyst was found to exhibit a higher surface area and a higher average pore diameter compared to xerogel. XRD results show that aerogel develops ZrO₂ tetragonal phase, whereas xerogel is amorphous. The thermal analysis studies show that the aerogel’s thermal stability is better than the xerogel one. The catalytic behavior of the aerogel and xerogel toward the nature of the isomerization products probably depends on the acidity and the presence of carbide species. This has been explained by XPS and isopropanol dehydration reaction. In fact, the deconvolution aerogel’s Cls bands reveals the presence of four carbon species assigned to C–C, C=O, C–O and carbide species.     

Ni-based xero- and aerogels as catalysts for nitroxidation processes

Porous nanocomposites made out of nickel dispersed on silica or alumina matrices were prepared as prospective catalysts for the nitroxidation of hydrocarbons in the form of aerogel or xerogel by adopting either a supercritical or a conventional gel drying procedure. The structural and textural features of the materials were investigated by X-ray diffraction, transmission electron microscopy and N₂ physisorption and combined to the acid/base and reducibility data as deduced by adsorption microcalorimetry and temperature programmed reduction (TPR) profiles. The alumina-based samples are made out of nanocrystalline nickel aluminate and are mesoporous, although the aerogel has larger pore volumes and surface area than the xerogel. On the other hand, in the silica-based samples nickel oxide nanocrystals are dispersed on amorphous silica, the size of the nanocrystals being around 5 nm in the microporous xerogel and 14 nm in the mainly mesoporous aerogel. TPR data point out that the alumina-based samples have similar reducibility, whereas significant differences were observed in the silica-supported composites, the NiO–SiO₂ aerogel exhibiting improved reducibility at low temperature. The NO-catalyst interaction was monitored by temperature programmed NO reaction coupled to mass spectrometry and preliminary tests on the use of the NiO–SiO₂ xerogel and aerogel nanocomposites for the catalytic nitroxidation of 1-methyl-naphthalene to 1-naphthonitrile were obtained in a fixed-bed continuous-flow reactor. The data indicate that the aerogel exhibits larger selectivity than the corresponding xerogel, pointing out the importance of tuning the sol–gel parameters in the design of porous composite materials for catalytic applications.     

Microporous Silica Xerogel Membrane with High Selectivity and High Permeance for Carbon Dioxide Separation

The asymmetric microporous silica xerogel membrane was prepared by sol-gel method. A multi-layer (asymmetric) structure was obtained by silica xerogel layer on top of mesoporous silica layer (mean pore diameter of 4 nm), supported by porous alumina tube (mean pore diameter of 0.1 m). The ratio of the permeances, CO₂/N₂ for this membrane attained more than 60 at 298 K. This value is considerably higher than the theoretical Knudsen value (CO₂/N₂ = 0.8). The gas permeances of this membrane were about 5–10 times higher than the previous membrane. Application of the membrane to an enrichment of CO₂ from air was also investigated. CO₂ in the air (about 300 ppm) was concentrated to more than 1000 ppm by using the membrane at 298 K.     

Effect of Aging on Alumina Gels Rheology and Aerogels Surface Area

Alumina gels were synthesized by catalyzed gelation of aluminum sec-butoxide (ASB) via the Yoldas process. The gels were aged for up to 6 months and then supercritically dried (SCD) with CO2. The molar ratio of acid to ASB was in the range of 0.01–0.6. Viscosity measurements of the gels showed a shear thinning and plastic behavior with no response up to a limiting yield stress. The gel rheology obeys the Casson model. Analysis of the viscosity as a function of the acid to alkoxide molar ratio, showed that the average molecular weight of the gels is inversely proportional to the acid to alkoxide molar ratio.The viscosity of all the gels increased with aging time for a period of about 6 months reaching an asymptotic value after 1–2 weeks. The viscosity is shown to correlate with the microstructure of these nanomaterials during aging. Aging gives rise to a nearly constant surface area of 350 m2/g regardless of acid to alkoxide ratio in an aging period of about 6 months.     

Gels dried under supercritical and ambient conditions: a comparative study and their subsequent conversion to silica–carbon composite aerogels

In present work, we have prepared gels with various compositions of methyltrimethoxysilane—3-(2,3-epoxypropoxy) propyltrimethoxysilane (MTMS-GPTMS) using a two-step acid base sol–gel process. To make a comparative study between the two common drying routes, we prepared gels under supercritical and also under ambient conditions. The density of the supercritically dried hybrid aerogels lies between 0.18 and 0.31 gcm^?3, while the density of the ambient dried ones ranges between 0.35 and 0.42 gcm^?3. The surface area of MTMS-0.25 GPTMS aerogel dried under supercritical conditions, has been found to be 464 m² g^?1 with a pore volume and average pore diameter of 1.24 cm³ g^?1 and 11 nm respectively. The same composition dried under ambient conditions is found to have similar properties i.e. a BET surface area of 439 m² g^?1, pore volume of 1.22 cm³ g^?1 and average pore diameter of 11 nm. The aerogels were later pyrolyzed yielding silica/carbon composite aerogels. The pyrolized aerogels possessed a surface area as high as 207 m² g^?1 with a total pore volume of 0.98 cm³ g^?1. The pyrolysed aerogels were also calcined to yield carbon free materials.     

Supercritically-Dried Alginate Aerogels Retain the Fibrillar Structure of the Hydrogels

Summary: SAXS patterns of a Ca-alginate hydrogel and of the derived alcogel and aerogel have been recorded. All patterns correspond to disordered arrays of rod-like fibrils. The calculated size of the fibrils of the aerogel, 8 nm, is in good agreement with the results of scanning electron microscopy and N₂ adsorption. The results suggest that ethanol exchange and CO₂ supercritical drying do not affect the spatial organisation of the secondary structures of the gel and that characterisations of the aerogel can provide information on the organisation of the parent hydrogel.