Measurement of the liquid film thickness in micro tube slug flow

Slug flow is one of the representative flow regimes of two-phase flow in micro tubes. It is well known that the thin liquid film formed between the tube wall and the vapor bubble plays an important role in micro tube heat transfer. In the present study, experiments are carried out to clarify the effects of parameters that affect the formation of the thin liquid film in micro tube two-phase flow. Laser focus displacement meter is used to measure the thickness of the thin liquid film. Air, ethanol, water and FC-40 are used as working fluids. Circular tubes with five different diameters, D = 0.3, 0.5, 0.7, 1.0 and 1.3 mm, are used. It is confirmed that the liquid film thickness is determined only by capillary number and the effect of inertia force is negligible at small capillary numbers. However, the effect of inertia force cannot be neglected as capillary number increases. At relatively high capillary numbers, liquid film thickness takes a minimum value against Reynolds number. The effects of bubble length, liquid slug length and gravity on the liquid film thickness are also investigated. Experimental correlation for the initial liquid film thickness based on capillary number, Reynolds number and Weber number is proposed.     

Numerical study on the effect of initial flow velocity on liquid film thickness of accelerated slug flow in a micro tube

Numerical simulation of air–water slug flows accelerated from steady states with different initial velocities in a micro tube is conducted. It is shown that the liquid film formed between the gas bubble and the wall in an accelerated flow is significantly thinner than that in a steady flow at the same instantaneous capillary number. Specifically, the liquid film thickness is kept almost unchanged just after the onset of acceleration, and then gradually increases and eventually converges to that of an accelerated flow from zero initial velocity. Due to the flow acceleration, the Stokes layer is generated from the wall, and the instant velocity profile can be given by superposition of the Stokes layer and the initial parabolic velocity profile of a steady flow. It is found that the velocity profile inside a liquid slug away from the bubble can be well predicted by the analytical solution of a single-phase flow with acceleration. The change of the velocity profile in an accelerated flow changes the balance between the inertia, surface tension and viscous forces around the meniscus region, and thus the resultant liquid film thickness. By introducing the displacement thickness, the existing correlation for liquid film thickness in a steady flow (Han and Shikazono, 2009) is extended so that it can be applied to a flow with acceleration from an arbitrary initial velocity. It is demonstrated that the proposed correlation can predict liquid film thickness at Re < 4600 within the range of ±10% accuracy.     

Experimental investigation of the effect of entry conditions and rotation on flow resistance in circular tubes rotating about a parallel axis

Results are presented of an experimental investigation into the influence on flow resistance of flow conditioning prior to the entry region of a circular sectioned tube rotating about an axis parallel to its central axis of symmetry. This investigation is part of a long term study into the effect of rotation on pressure loss and heat transfer characteristics in rotating coolant channels. It is shown that for fully developed flow, rotation has little significant effect on flow resistance in the normal laminar and turbulent zones. The transition region is, however, affected; the usual ‘dip’ in friction factor is replaced by a smoother transition from laminar to turbulent flow. For developing flow, however, it has been shown that rotation can significantly increase the flow resistance above the normal stationary correlations. This increase can be reduced by smoothing the flow with gauzes and flow straightening honeycombs prior to the entry region of the tube.     

Experimental and computational study of the developed flow field in a flat plate integrated collector storage (ICS) solar device with recirculation

The flow structure in a flat plate integrated collector storage device, with recirculation of the storage water, is studied experimentally and theoretically. To facilitate flow visualization, an experimental device was constructed by transparent material (Plexiglas). Flow velocities and fluctuations are measured, using a LDV system. A three-dimensional CFD-model was developed using the FLUENT code. The standard k–ω model is selected as the most appropriate. The model is validated, with good agreement, against experimental measurements. Furthermore, copper tubes, in the form of embedded heat exchanger, are placed inside the device and another similar 3D model was developed. The model was used to examine the behavior of the system, when the service water enters the heat exchanger, thus being indirectly heated by the stored hot water. It is shown that the outlet temperature of the service water is enough higher, when recirculation occurs.