Synthesis of high glass transition temperature copolymers based on poly(vinyl chloride) via single electron transfer—Degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of vinyl chloride in water

α,ω‐di(iodo) poly(isobornyl acrylate) macroiniators (α,ω‐di(iodo)PIA) with number average molecular weight from M _n,TriSEC = 11,456 to M _n,TriSEC = 94,361 were synthesized by single electron transfer‐degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of isobornyl acrylate (IA) initiated with iodoform (CHI₃) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C. The plots of number average molecular weight vs conversion and ln{[M]₀/[M]} vs time are linear, indicating a controlled polymerization. α,ω‐di(iodo) poly(isobornyl acrylate) have been used as a macroinitiator for the SET‐DTLRP of vinyl chloride (VCM) leading to high T_g block copolymers PVC‐b‐PIA‐b‐PVC. The dynamic mechanical thermal analysis of the block copolymers suggests just one phase indicating that copolymer behaves as a single material. This technology provides the possibility of synthesizing materials based on PVC with higher T_g in aqueous medium. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

From metal‐catalyzed radical telomerization to metal‐catalyzed radical polymerization of vinyl chloride: Toward living radical polymerization of vinyl chloride

The metal‐catalyzed radical polymerization of vinyl chloride (VC) in ortho‐dichlorobenzene initiated with various activated halides, such as α,α‐dihaloalkanes, α,α,α‐trihaloalkanes, perfloroalkyl halides, benzyl halides, pseudohalides, allyl halides, sulfonyl halides, α‐haloesters, α‐halonitriles, and imidyl halides, in the presence of Cu(0)/2,2′‐bipyridine, Fe(0)/o‐phenantroline, TiCp₂Cl₂, and other metal catalysts is reported. The formation of the monoadduct between the initiator and VC was achieved with all catalysts. However, propagation was observed only for metals in their zero oxidation state because they were able to reinitiate from geminal dihalo or allylic chloride structures. Poly(vinyl chloride) with molecular weights larger then the theoretical limit allowed by chain transfer to VC were obtained even at 130 °C. In addition, the most elemental features of a living radical polymerization, such as a linear dependence of the molecular weight and a decrease of polydispersity with conversion, were observed for the most promising systems based on iodine‐containing initiators and Cu(0), that is, I? CH₂? Ph? CH₂? I/Cu(0)/bpy (where bpy = 2,2′‐bipyridyl), at 130 °C. However, because of the formation of inactive species via chain transfer to VC and other side reactions, the observed conversions were in most cases lower than 40%. A mechanistic interpretation of the chain transfer to monomer in the presence of Cu species is proposed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3392–3418, 2001     

Organometallic mediated radical polymerization of vinyl acetate with Fe(acac)2

The radical polymerization of vinyl acetate (VAc) is moderated by iron(II) acetylacetonate (Fe(acac)₂) by the organometallic route (OMRP), as well as by degenerative transfer polymerization (DTP) when in the presence of excess radicals, through the formation of thermally labile organometallic Fe^III dormant species. The poly(vinyl acetate) (PVAc)‐Fe^III(acac)₂ dormant species has been isolated in the form of an oligomer and characterized by ¹H NMR, EPR, and IR methods, and then used as a single‐component initiator for the OMRP of VAc. The degree of polymerization of this isolated oligomeric species demonstrates the limited ability of Fe(acac)₂, relative to the Co(acac)₂ congener, to rapidly trap the growing PVAc radical chain. Control under OMRP conditions is improved by the presence of Lewis bases, especially PMe₂Ph. On the other hand, iron(II) phthalocyanine inhibits the radical polymerization of VAc completely. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3494–3504     

Synthesis of poly(vinyl acetate)‐graft‐polystyrene by a combination of cobalt‐mediated radical polymerization and atom transfer radical polymerization

Vinyl acetate and vinyl chloroacetate were copolymerized in the presence of a bis(trifluoro‐2,4‐pentanedionato)cobalt(II) complex and 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) at 30 °C, forming a cobalt‐capped poly(vinyl acetate‐co‐vinyl chloroacetate). The addition of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy after a certain degree of copolymerization was reached afforded 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐terminated poly(vinyl acetate‐co‐vinyl chloroacetate) (PVOAc–MI; number‐average molecular weight = 31,000, weight‐average molecular weight/number‐average molecular weight = 1.24). A ¹H NMR study of the resulting PVOAc–MI revealed quantitative terminal 2,2,6,6‐tetramethyl‐1‐piperidinyloxy functionality and the presence of 5.5 mol % vinyl chloroacetate in the copolymer. The atom transfer radical polymerization (ATRP) of styrene (St) was studied with ethyl chloroacetate as a model initiator and five different Cu‐based catalysts. Catalysts with bis(2‐pyridylmethyl)octadecylamine (BPMODA) or tris(2‐pyridylmethyl)amine (TPMA) ligands provided the highest initiation efficiency and best control over the polymerization of St. The grafting‐from ATRP of St from PVOAc–MI catalyzed by copper complexes with BPMODA or TPMA ligands provided poly(vinyl acetate)‐graft‐polystyrene copolymers with relatively high polydispersity (>1.5) because of intermolecular coupling between growing polystyrene (PSt) grafts. After the hydrolysis of the graft copolymers, the cleaved PSt side chains had a monomodal molecular weight distribution with some tailing toward the lower number‐average molecular weight region because of termination. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 447–459, 2007     

Synthesis of functional polyethylene graft copolymers by nitroxide‐mediated living radical polymerization

This paper describes a new method to prepare graft copolymers, such as polyethylene‐g‐polystyrene (PE‐g‐PS), with a relatively well‐controlled reaction mechanism. The chemistry involves a transformation process from the metallocene copolymerization of ethylene and m,p‐methylstyrene (m,p‐MS) to nitroxide‐mediated “living” free radical polymerization (LRFP) of styrene. The metallocene catalysis produces ethylene‐co‐m,p‐methylstyrene (EMS) random copolymers. Next, 1‐hydroxyl‐2,2,6,6‐tetramethylpiperidine (HO‐TEMPO) was synthesized by the reduction of TEMPO with sodium ascorbate. The macroinitiator (EMS‐TEMPO) was synthesized with the bromination reaction of EMS, and the following nucleofilic reaction with this functional nitroxyl compound. The resulting macroinitiator (EMS‐TEMPO) for LRFP was then heated in the presence of styrene to form graft copolymer. DSC, ¹H‐NMR, FTIR spectroscopy were employed to investigate the structure of the polymers. The results of Molau test showed that PE‐g‐PS could be a potential good compatilizer. Copyright © 2008 John Wiley & Sons, Ltd.     

Single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride initiated with methylene iodide and catalyzed by sodium dithionite

Single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) initiated with methylene iodide (CH₂I₂) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C produces a telechelic poly(vinyl chloride) (LRP–PVC) with two different active chain ends: ICH ₂ (CH₂CHCl)_n‐1CH₂ CHClI , and 2.0 functionality. The reactivity and initiator efficiency of CH₂I₂ in SET–DTLRP of VC was lower than those of iodoform. A possible mechanism for the CH₂I₂‐initiated SET–DTLRP of VC was suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 773–778, 2005     

Chemical and electrochemical grafting of polyaniline onto poly(vinyl chloride): synthesis,characterization, and materials properties

We have designed and developed a new strategy for the chemical and electrochemical graft copolymerization of aniline onto poly(vinyl chloride). For this purpose, first phenylamine groups were incorporated into poly(vinyl chloride) via a nucleophilic substitution reaction in the presence of a solvent composed of 4‐aminophenol, potassium carbonate, and dry N,N‐dimethylformamide at room temperature, in order to avoid cross‐linking. The macromonomer obtained was used in chemical and electrochemical oxidation copolymerization with aniline monomer to yield a poly(vinyl chloride)‐g‐polyaniline (PVC‐g‐PANI) graft copolymer. The chemical structures of samples as representatives were characterized by means of Fourier transform infrared and ¹H nuclear magnetic resonance spectroscopies. The electroactivity behaviors of the synthesized samples were verified under cyclic voltammetric conditions. The electrical conductivity and electroactivity measurements showed that the PVC‐g‐PANI graft copolymer has lower electrical conductivity as well as electroactivity than those of the pure PANI. However, the lower electrical conductivity and electroactivity levels in this material can be improved at the price of solubility and processability. Moreover, the thermal behavior and chemical composition of the synthesized graft copolymer were investigated. Copyright © 2016 John Wiley & Sons, Ltd.     

Comparative non-isothermal kinetic analysis of thermal degradation of poly(vinyl chloride) prepared by living and conventional free radical polymerization methods

Non-isothermal kinetics of the thermal degradation of poly(vinyl chloride) (PVC) prepared by a living radical polymerization (LRP) method was performed and compared with the results obtained from PVC prepared by the conventional free-radical process (FRP). Both differential and integral isoconversional methods were applied for determining the apparent activation energy of the dehydrochlorination stage. This study made clear noticeable differences in the thermal degradation of the PVC samples under analysis. The newly synthesized LRP-PVC material has a better thermal stability and presents substantial differences in the macroscopic kinetics of the dehydrochlorination process compared with conventional FRP-PVC. These differences were assessed in quantitative terms on the basis of the kinetic triplet [E_a,A,f(α)].     

Synthesis of poly(vinyl laurate)‐b‐poly(vinyl stearate) diblock copolymers by cobalt‐mediated radical polymerization in solution

Poly(vinyl laurate) (PVL) and poly(vinyl stearate) (PVS) were synthesized by means of cobalt‐mediated radical polymerization (CMRP). Cobalt(II) diacetylacetonate (Co(acac)₂) was demonstrated to control the radical polymerization of these monomers in solution. Molecular weights up to 15,000 g·mol^?1 were obtained with reasonably low polydispersity indices (PDI < 1.3). The efficiency of the redox initiator [lauroyle peroxide (LPO)/citric acid (CA)] was found to be low (around 10%) as already reported for vinyl acetate. The solvent and temperature were found to have a very weak influence on the initiator efficiency. It appeared that CA played no role in the initiation process that only involved a redox reaction between LPO and Co(acac)₂. PVL‐b‐PVS diblock copolymers could be synthesized using two strategies: (1) Sequential addition, that is, addition of the second monomer (VS) at high conversion of the first one (VL). (2) Macroinitiator technique, that is, isolation of a PVL macroinitiator then polymerization of VS from this cobalt functionalized macroinitiator. Both techniques allowed the synthesis of diblock copolymers with molar masses around 25,000 g·mol^?1 and PDI lower than 1.4. The resulting materials were characterized by DSC, revealing that both blocks exhibit side‐chain crystallinity and phase segregate in the bulk. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) by the competitive single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization in water

The synthesis of a block copolymer poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) is reported. This new material was synthesized by single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization (SET‐DTLRP) in two steps. First, a bifunctional macroinitiator of α,ω‐di(iodo)poly (butyl acrylate) [α,ω‐di(iodo)PBA] was synthesized by SET‐DTLRP in water at 25 °C. The macroinitiator was further reinitiated by SET‐DTLRP, leading to the formation of the desired product. This ABA block copolymer was synthesized with high initiator efficiency. The kinetics of the copolymerization reaction was studied for two PBA macroinitiators with number–average molecular weight of 10 k and 20 k. The relationship between the conversion and the number–average molecular weight was found to be linear. The dynamic mechanical thermal analysis suggests just one phase, indicating that copolymer behaves as a single material with no phase separation. This methodology provides the access to several block copolymers and other complex architectures that result from combinations of thermoplastics (PVC) and elastomers (PBA). From industrial standpoint, this process is attractive, because of easy experimental setup and the environmental friendly reaction medium. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3001–3008, 2006     

Solution and aqueous miniemulsion polymerization of vinyl chloride mediated by a fluorinated xanthate

Solution and aqueous miniemulsion polymerizations of vinyl chloride (VC) mediated by (3,3,4,4,5,5,6,6,7,7,8,8,8‐tridecafluorooctyl‐2‐((ethoxycarbonothioyl)thio) propanoate) (X1) were studied. The living characters of X1‐mediated solution and miniemulsion polymerizations of VC were confirmed by polymerization kinetics. The miniemulsion polymerization exhibits higher rate than solution polymerization. Final conversions of VC in the reversible addition‐fragmentation chain transfer (RAFT) miniemulsion polymerization reach as high as 87% and are independent of X1 concentration. Initiation process of X1‐mediated RAFT miniemulsion polymerization is controlled by the diffusion–adsorption process of prime radicals. Due to the heterogeneity of polymerization environments and concentration fluctuation of RAFT agent in droplets or latex particles, PVCs prepared in RAFT miniemulsion exhibit relatively broad molecular weight distribution. Furthermore, chain extensions of living PVC (PVC‐X) with VC, vinyl acetate (VAc), and N‐vinylpyrrolidone (NVP) reveal that PVC‐X can be reinitiated and extended, further confirming the living nature of VC RAFT polymerization. PVC‐b‐PVAc diblock copolymer is successfully synthesized by the chain extension of PVC‐X in RAFT miniemulsion polymerization. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2092–2101     

Acceleration of the single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride in water at 25 °C

The accelerated single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran (THF) at 25 °C is reported. This process is catalyzed by sodium dithionite (Na₂S₂O₄)‐sodium bicarbonate (NaHCO₃). Electron transfer cocatalysts (ETC) 1,1′‐dialkyl‐4,4′‐bipyridinum dihalides or alkyl viologens were also employed in this polymerization. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight (M_n) = 2,000–12,000, no detectable amounts of structural defects, and both active chloroiodomethyl and inactive chloromethyl chain ends. The molecular weight distribution of PVC obtained is M_w/M_n = 1.5. The surface active agents afford the final polymers as a powder and provide an acceleration of the rate of polymerization. The role of ETC is to accelerate the single electron transfer (SET) step, whereas THF enhances the degenerative chain transfer (DT) step. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6364–6374, 2004     

Synthesis of poly(styrene-b-tetrahydrofuran-b-styrene) triblock copolymers by transformation from living cationic into living radical polymerization using 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl as a transforming agent

Synthesis of poly(styrene-b-tetrahydrofuran (THF)-b-styrene) triblock copolymers was performed by transformation from living cationic into living radical polymerization, using 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl (4-hydroxy-TEMPO) as a transforming agent. Sodium 4-oxy-TEMPO, derived from 4-hydroxy-TEMPO, reacted with the living poly(THF), which was prepared by cationic polymerization of THF using trifluoromethanesulfonic acid anhydride as an initiator, resulting in quantitative formation of the poly(THF) with TEMPO at both the chain ends. The resulting polymers were able to serve as a polymeric counter radical for the radical polymerization of styrene by benzoyl peroxide, to give the corresponding triblock copolymer in quantitative efficiency. The polymerization was found to proceed in accordance with a living mechanism, because the conversion of styrene linearly increased over time, and the molar ratio of styrene to THF units in the copolymer also increased as a result of increasing the conversion. The TEM pictures demonstrated that the resulting copolymers promoted microphase segregation. It was found that the films of these copolymers showed contact angles intermediate between those of poly(THF) and of polystyrene. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 2059–2068, 1998     

Novel copolymers via nitroxide mediated controlled free radical polymerization of vinyl chloride

Controlled free radical polymerization (CFRP) of vinyl chloride (VCM) and copolymerization with several comonomers have been studied in aqueous suspension. Therefore di-tert-butylnitroxide and three novel nitroxyl radicals were used as mediating agents. Copolymerization of VCM with styrene, partly combined with acrylonitrile, maleic acid anhydride and maleic acid imide as well as methyl methacrylate, n-butyl methacrylate, butyl acrylate and butadiene have been achieved, demonstrating an efficient route for novel vinyl chloride copolymer architecture.     

Cobalt‐mediated radical polymerization routes to poly(vinyl ester) block copolymers

Cobalt‐mediated radical polymerizations (CMRPs) utilizing redox initiation are demonstrated to produce poly(vinyl ester) homopolymers derived from vinyl pivalate (VPv) and vinyl benzoate (VBz), and their block copolymers with vinyl acetate (VAc). Combining anhydrous Co(acac)₂, lauroyl peroxide, citric acid trisodium salt, and VPv at 30 °C results in controlled polymerizations that yield homopolymers with M_n = 2.5–27 kg/mol with M_w/M_n = 1.20–1.30. Homopolymerizations of scrupulously purified VBz proceed with lower levels of control as evidenced by broader polydispersities over a range of molecular weights (M_n = 4–16 kg/mol; M_w/M_n = 1.34–1.65), which may be interpreted in terms of the decreased nucleophilicity of these less electron donating propagating polymer chain ends. Based on these results, we demonstrate that sequential CMRP reactions present a viable route to microphase separated poly(vinyl ester) block copolymers as shown by small‐angle X‐ray scattering analyses. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Non‐transition metal‐catalyzed living radical polymerization of vinyl chloride initiated with iodoform in water at 25 °C

Non‐transition metal‐catalyzed living radical polymerization (LRP) of vinyl chloride (VC) in water at 25–35 °C is reported. This polymerization is initiated with iodoform and catalyzed by Na₂S₂O₄. In water, S₂O dissociates into SO that mediates the initiation and reactivation steps via a single electron transfer (SET) mechanism. The exchange between dormant and active propagating species also includes the degenerative chain transfer to dormant species (DT). In addition, the SO₂ released from SO during the SET process can add reversibly to poly(vinyl chloride) (PVC) radicals and provide additional transient dormant ～SO radicals. This novel LRP proceeds mostly by a combination of competitive SET and DT mechanisms and, therefore, it is called SET‐DTLRP. Telechelic PVC with a number‐average molecular weight (M_n) = 2,000–55,000, containing two active ～CH₂? CHClI chain ends and a higher syndiotacticity than the commercial PVC were obtained by SET‐DTLRP. This PVC is free of structural defects and exhibits a higher thermal stability than commercial PVC. SET‐DTLRP of VC is carried out under reaction conditions related to those used for its commercial free‐radical polymerization. Consequently, SET‐DTLRP is of technological interest both as an alternative commercial method for the production of PVC with superior properties as well as for the synthesis of new PVC‐based architectures. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6267–6282, 2004     

“Living” radical graft polymerization of styrene to styrene butadiene rubber (SBR) with 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO)

Well‐defined graft copolymers with styrene butadiene rubber (SBR) backbones and polystyrene branches were synthesized by living free radical polymerization (LFRP) techniques. Thus 1‐ benzoyl‐2‐phenyl‐2‐(2′,2′,6′,6′‐tetramethyl‐piperidinyl‐1′‐oxy)ethane (BZ‐TEMPO) was synthesized and hydrolyzed to the corresponding 1‐hydroxyl derivative. This functional nitroxyl compound was coupled with brominated SBR (SBR‐Br). The resulting macroinitiator (SBR‐TEMPO) for “living” free radical polymerization was then heated in the presence of styrene for the formation of the controlled graft copolymer. ¹H‐NMR and IR spectroscopy were used to investigate the structure of the polymers. Copyright © 2004 John Wiley & Sons, Ltd.