Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

Polymer encapsulation of yttrium oxysulfide phosphorescent particles via miniemulsion polymerization

Yttrium oxysulfide upconverting phosphor particles can absorb infrared light and emit dopant‐dependent visible phosphorescence. This unique optical property has been used for particle‐based immunoassay applications. In this study, upconverting phosphor particles were encapsulated with a functionalized polymer (carboxylated polystyrene) shell layer via several approaches, which included the following: (1) the physical adsorption of the carboxylated polystyrene polymer onto the phosphor surfaces, (2) the miniemulsification of the preformed carboxylated polystyrene in a solvent in the presence of the phosphor particles and the subsequent stripping off of the solvent, and (3) the miniemulsification and miniemulsion copolymerization of styrene and methacrylic acid in the presence of the phosphor particles with hexadecane as a costabilizer in combination with a surfactant (sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, or sodium dihexyl sulfosuccinate). Miniemulsion technology proved to be the most effective method for forming a functionalized polymeric nanoshell surrounding the phosphor particles. The morphology of the encapsulated phosphor particles was found to vary from symmetric core–shell (i.e., a uniform nanoshell layer with varying shell thicknesses), asymmetric core–shell, dumbbell‐like, or raspberry‐like partial encapsulation to multiparticle encapsulation. The amount of multiparticle encapsulation could be reduced by the postaddition of a surfactant, but it could not be eliminated completely. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1038–1054, 2007     

Preparation of SiO2/PMMA composite particles via conventional emulsion polymerization

A series of SiO₂/PMMA composite particles with different morphologies were prepared by conventional emulsion polymerization by the aid of acid–base interaction between the silanol groups of unmodified silica particles and the amino groups of 4‐vinylpyridine. In this approach, no surface treatment for nanosilica particles was required. The morphologies of composite particles, for example, multicore–shell, raspberry‐like, and conventional core–shell, could be controlled by modulating emulsifier content, monomer/silica ratio, silica size, and monomer feed method. The possible particle formation mechanisms were discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3807–3816, 2006     

Evolution of particle morphology during the synthesis of hybrid acrylic/CeO2 nanocomposites by miniemulsion polymerization

The evolution of the morphology of an acrylic/CeO₂ hybrid latex synthesized by a two step seeded semibatch emulsion polymerization process was investigated. The seed was produced by batch miniemulsion polymerization and in the second step a neat monomer preemulsion was fed to the seed to increase the solids content and encapsulate the inorganic material. The morphology of the hybrid miniemulsion droplets, the seed and the final latex was analyzed by TEM. The morphologies achieved could be explained by theoretical equilibrium morphology maps based on the interfacial tensions of the monomeric, polymeric, inorganic and aqueous phases. © 2014 Wiley Periodicals, Inc. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 792–799     

Synthesis of SiO2/polystyrene nanocomposite particles via miniemulsion polymerization

The SiO(2)/polystyrene nanocomposite particles were synthesized through miniemulsion polymerization by using sodium lauryl sulfate surfactant (SLS), hexadecane costabilizer in the presence of silica particles coated with methacryloxy(propyl)trimethoxysilane. Core-shell or other interesting morphology composite particles were obtained depending on the size of the silica particles and the surfactant concentration employed. By adjusting these parameters, it was possible to control the size and morphology of the composite particles.     

One-step synthesis of organic-inorganic hybrid asymmetric dimer particles via miniemulsion polymerization and functionalization with silver

Organic-inorganic polystyrene (PSt)-silica (SiO2) hybrid asymmetric particles were prepared in one step by a miniemulsion polymerization technique. The organic and inorganic reagents were confined in miniemulsion microreactor droplets. After the formation of PSt and SiO2, internal phase separation inside the droplets was accelerated owing to the hydrophobicity of PSt and the hydrophilicity of SiO2. Therefore, PSt-SiO2 hybrid asymmetric particles could be synthesized in one step. Between each pair of asymmetric particles, silane couplers act as bridges connecting the PSt and SiO2 particles. The size of PSt particles in these asymmetric particles was easily tuned either by changing the weight ratio of St/TEOS or by varying the sonication power during the miniemulsion preparation. After functionalization of the as-prepared asymmetric dimers by surface decoration with Ag particles, enhanced surface-enhanced Raman scattering (SERS) properties were observed due to electromagnetic enhancement of the added Ag colloids.     

Morphology of anomalous polystyrene/ polybutyl acrylate composite particles produced by seeded emulsion polymerization

 Recently, we found that “golf ball”-like polystyrene (PS)/polybutyl acrylate (PBA) composite particles could be produced by seeded emulsion polymerization of butyl acrylate (BA) with PS seed particles. In this article, the effects of the polymerization temperature, BA monomer concentration, and the presence of 1-octanol, which is a good solvent for PBA and a poor solvent for PS in the polymerization, on the morphology was studied. Received: 25 February 1997 Accepted: 4 October 1997     

New ethyl cellulose/acrylic hybrid latexes and coatings via miniemulsion polymerization

Ethyl cellulose (EC) was incorporated into copolymer latexes via miniemulsion polymerization. The effects of EC viscosity and EC content on droplet size, particle size, and polymerization kinetics were investigated. The higher the EC content and viscosity, the larger the droplet size and the less stable the latex suspension. Small droplets that could be efficiently nucleated were formed for the lower‐viscosity EC but the latex still showed limited colloidal stability. This was attributed to some phase‐incompatibility between EC and the acrylic polymer. These stability issues were overcome by using an oil‐soluble initiator and a crosslinker. The later enabled to physically entrap EC inside the polymer particles, whereas the former allowed in situ grafting of the growing acrylic radicals to the EC backbone decreasing thereby the extent of phase separation. Thermal‐mechanical analyses evidenced that the films obtained from the hybrid latexes displayed better properties than the EC‐free latex films or the physical blends. This supports the hypothesis of formation of hybrid latexes that synergistically combine the properties of the acrylic matrix and the EC polymer. Interestingly, a significant increase of the elastic modulus was observed between 50 and 90 °C. This mechanical reinforcement was tentatively attributed to the formation of a percolating EC‐based hybrid phase. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2329–2339, 2010     

Morphology and physical properties of a novel Ramie‐PU blended nonwoven by electrospinning: The effect of cosolvent ratio

A novel macro/nano blended nonwoven with excellent physical properties was prepared by electrospinning polyurethane (PU) nanofibers onto the surface of ramie webs under different weight ratios of N,N‐dimethylacetamide (DMAc)/acetone cosolvents. The ratio of cosolvents has a significant influence on the morphology, tensile properties, resilience, and thermal properties of the resultant samples. Bead‐free and fine interconnected nanofibers were obtained with an increase of acetone content up to 60 wt%. The total physical properties of the blended nonwovens were optimal for a DMAc/acetone ratio of 40/60, in which the tensile load at break, extension at break and Young's modulus were 441, 54, and 256% higher than that of pure ramie web, respectively. The resilience of the blended nonwovens was ～20% higher than that of nonblended ramie web. The significant improvement of physical properties may be due to the good connection between PU nanofiber membranes and ramie webs and the molecular chain structure differences, interconnected structural differences, and high extensibility of PU nanofibers, according to the results of crystallization by differential scanning calorimetry (DSC) and morphological observation by scanning electronic microscopy (SEM). © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1–14, 2010     

核壳型PVAc/PBA乳胶粒热力学平衡状态

乙酸乙烯酯;形态;核壳型PVAc/PBA乳胶粒热力学平衡状态;核壳结构;丙烯酸丁酯;乳液聚合;     

Novel urethane/epoxy resin hybrid materials using a moisture‐curing system

Novel curing systems of a urethane/epoxy resin [diglycidyl ether of bisphenol A (DGEBA)] alloy using the moisture‐latent hardener ketimine (K‐systems) were investigated on the DGEBA‐rich side and were compared with aromatic diamine curing systems (A‐systems). Almost all the added DGEBA was separated from the polyurethane matrix and dispersed as 2–10‐μm‐diameter particles after curing in the A‐systems. Therefore, DGEBA did not act as a reinforcing agent for the polyurethane matrix. However, 50% of the added DGEBA was dispersed as particles with a diameter of 1–4 μm, and the other 50% was incorporated into the polyurethane matrix in the novel K‐systems. Therefore, the polyurethane matrix in the K‐systems should be reinforced effectively by both incorporated and finely dispersed DGEBA and should result in significant improvements in the stress–strain properties. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1137–1144, 2004     

Morphology and tensile properties of model thermoplastic polyurethanes with MDI/butanediol based monodisperse hard segments

Morphology and tensile properties of model thermoplastic polyurethanes (TPUs) containing polyisobutylene (PIB) or poly(tetramethylene oxide) (PTMO) based soft segment and 4,4‐methylene bis(phenyl isocyanate) (MDI) and 1,4‐butanediol (BDO) based monodisperse hard segments (HSs), consisting of exactly two to four MDI units extended by BDO, were investigated. Using FT‐IR spectroscopy, increased hydrogen bonded C?O fraction was observed in model TPUs as the HS size increased. The hydrogen bonded C?O fraction was higher in PIB based TPUs compared with PTMO based TPUs, indicating higher phase separation in PIB based TPUs. The morphology of TPUs was investigated using AFM phase imaging, which showed ribbon‐like or interconnected hard domains in PTMO based model TPUs and randomly dispersed hard domains in PIB based model TPUs. SAXS revealed that the degree of phase separation in the model TPUs was higher than in their polydisperse analogues. Domain spacing as well as interfacial thickness increased with the increasing HS size, and both values were higher in PTMO based TPUs. The tensile analysis indicated that model TPUs exhibited higher modulus and slightly higher elongation compared with their polydisperse analogues. Only in PTMO based model TPUs, strain induced crystallization was observed above 300% elongation. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2485–2493     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

聚氨酯/聚丙烯酸酯复合乳液粒子热力学平衡形态预测

以水性聚氨酯分散液为种子采用无皂乳液聚合新技术合成出了具有核壳结构的聚氨酯/聚丙烯酸酯（PU/PA）复合聚合物乳液。采用界面张力简化计算方法计算了聚合物与聚合物之间以及聚合物和水之间的界面张力,通过界面自由能变化最小的热力学判据对合成的复合乳液粒子的热力学平衡形态进行了预测。并利用透射电子显微镜观察和用接触角法测定的膜的表面极性对其进行了证实。结果表明：界面自由能变化的最小判据可以推广到PU/PA 体系,本文给出的界面张力的简化计算方法是可行的。     

溶剂对SEBS/PMMA共混物薄膜形态的影响

采用原子力显微镜研究了聚（苯乙烯嵌-乙烯／丁烯嵌-苯乙烯）（SEBS）和聚甲基丙烯酸甲酯（PMMA）共混物不同溶剂旋转涂膜的表面形态和相分离行为。结果表明,用共混物的氯仿溶液旋转涂膜,可见明显的共混物的宏观相分离和SEBS的微观相分离形态。改变选择性溶剂可使旋涂膜具有不同的均匀度和形态结构,其相区的尺寸和形状相差甚大,有海岛型、网状、双连续状结构。AFM显示用环己烷／丁酮混合溶剂旋转涂膜,共混物的相分离最为彻底;用选择性溶剂氯仿时次之,但有明显的相分离;对SEBS和PMMA均无选择性的单一溶剂或混合溶剂则无明显相分离。     

Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Impact of initiators in preparing magnetic polymer particles by miniemulsion polymerization

Sub-micron sized polystyrene particles containing magnetite more than 30 wt.% were prepared by miniemulsion polymerization with commercially available ferricolloid. The effects of some water-soluble initiators and/or oil-soluble initiators on the particles characteristics, such as the size, morphology, magnetic properties and colloidal stability, were studied. The size of monomer droplets/polymer particles increased from 60 to 300 nm during polymerization, keeping magnetic in core when potassium persulfate (KPS) or ammonium persulfate (APS) was used as the sole initiator. These particles were easily separated from the medium within short time scale in external magnetic field, while such characteristics were controlled by the amount of persulfate used for the polymerization. In contrast, when 2,2′-azobis isobutyronitrile (AIBN) was used as the initiator, the size of droplets/particles was retained to be 90 nm at the most and magnetite nanoparticles located at the surface of polystyrene particles, which were so colloidally stable that they were not separated in external magnetic field. The above-mentioned effect of initiators on particle size in persulfate system was likely originated from the decrease of pH value and the increase of ionic strength, which induced the fusion of droplets/particles containing magnetite. Mixed-initiators system resulted in intermediate characteristics, compared with each initiator system. The location of magnetite in the particle seems to depend on where initiation/polymerization occurred in each initiator system.     

Nanoencapsulation of a hydrophobic compound by a miniemulsion polymerization process

The nanoencapsulation of hydrophobic compounds by miniemulsion polymerization, a convenient one‐step encapsulation technique for nanocapsules, was investigated in terms of the thermodynamics and kinetics. The encapsulation was achieved by polymerization inducing phase separation within minidroplets dispersed in an aqueous phase. Thermodynamic factors (the level and type of surfactant, the level of the hydrophilic comonomer, and the monomer/paraffin ratio), kinetic factors (the level of the crosslinking agent or chain‐transfer agent), and nucleation modes were all found to have a great influence on the latex morphology. Specifically, for a styrene/paraffin system, there were optimum levels of sodium dodecyl sulfate (1.0 wt %), the hydrophilic comonomer (1.0 wt % methyl acrylate acid), and the chain‐transfer agent (0.2 wt % n‐dodecanethiol) for obtaining well‐defined nanocapsules of paraffin with a styrene/paraffin ratio of 1:1. When the styrene/paraffin ratio was reduced, however, it was more difficult to achieve a fully encapsulated particle morphology. Homogeneous nucleation could compete with encapsulation, and this resulted in a pure polymer particle and a half‐moon morphology. Conditions were also found under which complete encapsulation could be observed with a water‐soluble initiator (potassium persulfate), contrary to certain reports. Replacing potassium persulfate with an oil‐soluble initiator (2,2‐azobisisobutyronitrile) had little influence on the morphology under those conditions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2145–2154, 2004