Advances in square arrays through self‐assembly and directed self‐assembly of block copolymers

This review covers recent advances in developing square arrays in thin films using block copolymers. Theoretical and experimental results from self‐assembly of block copolymers in bulk and thin films, directed self‐assembly of block copolymers confined in small wells, on substrates with arrays of posts, and on chemically nanopatterned substrates, as well as applications as nanolithography are reviewed. Some future work and hypothesis are discussed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Dimensional Control of Block Copolymer Nanofibers with a π‐Conjugated Core: Crystallization‐Driven Solution Self‐Assembly of Amphiphilic Poly(3‐hexylthiophene)‐b‐poly(2‐vinylpyridine)

With the aim of accessing colloidally stable, fiberlike, π‐conjugated nanostructures of controlled length, we have studied the solution self‐assembly of two asymmetric crystalline–coil, regioregular poly(3‐hexylthiophene)‐b‐poly(2‐vinylpyridine) (P3HT‐b‐P2VP) diblock copolymers, P3HT₂₃‐b‐P2VP₁₁₅ (block ratio=1:5) and P3HT₄₄‐b‐P2VP₁₁₅ (block ratio=ca. 1:3). The self‐assembly studies were performed under a variety of solvent conditions that were selective for the P2VP block. The block copolymers were prepared by using Cu‐catalyzed azide–alkyne cycloaddition reactions of azide‐terminated P2VP and alkyne end‐functionalized P3HT homopolymers. When the block copolymers were self‐assembled in a solution of a 50 % (v/v) mixture of THF (a good solvent for both blocks) and an alcohol (a selective solvent for the P2VP block) by means of the slow evaporation of the common solvent; fiberlike micelles with a P3HT core and a P2VP corona were observed by transmission electron microscopy (TEM). The average lengths of the micelles were found to increase as the length of the hydrocarbon chain increased in the P2VP‐selective alcoholic solvent (MeOH<iPrOH<nBuOH). Very long (>3 μm) fiberlike micelles were prepared by the dialysis of solutions of the block copolymers in THF against iPrOH. Furthermore the widths of the fibers were dependent on the degree of polymerization of the chain‐extended P3HT blocks. The crystallinity and π‐conjugated nature of the P3HT core in the fiberlike micelles was confirmed by a combination of UV/Vis spectroscopy, photoluminescence (PL) measurements, and wide‐angle X‐ray scattering (WAXS). Intense sonication (iPrOH, 1 h, 0 °C) of the fiberlike micelles formed by P3HT₂₃‐b‐P2VP₁₁₅ resulted in small (ca. 25 nm long) stublike fragments that were subsequently used as initiators in seeded growth experiments. Addition of P3HT₂₃‐b‐P2VP₁₁₅ unimers to the seeds allowed the preparation of fiberlike micelles with narrow length distributions (L_w/L_n <1.11) and lengths from about 100‐300 nm, that were dependent on the unimer‐to‐seed micelle ratio.     

Amphiphilic Block‐Graft Copolymers with a Degradable Backbone and Polyethylene Glycol Pendant Chains Prepared via Ring‐Opening Polymerization of a Macromonomer

Well‐defined amphiphilic block‐graft copolymers PCL‐b‐[DTC‐co‐(MTC‐mPEG)] with polyethylene glycol methyl ether pendant chains were designed and synthesized. First, monohydroxyl‐terminated macroinitiators PCL‐OH were prepared. Then, ring‐opening copolymerization of 2,2‐dimethyltrimethylene carbonate (DTC) and cyclic carbonate‐terminated PEG (MTC‐mPEG) macromonomer was carried out in the presence of the macroinitiator in bulk to give the target copolymers. All the polymers were characterized by ¹H NMR and gel permeation chromatography (GPC). The polymers have unimodal molecular weight distributions and moderate polydispersity indexes. The amphiphilic block‐graft copolymers self‐assemble in water forming stable micelle solutions with a narrow size distribution.

     

One‐step synthesis of block‐graft copolymers via simultaneous reversible‐addition fragmentation chain transfer and ring‐opening polymerization using a novel macroinitiator

One‐step synthesis of block‐graft copolymers by reversible addition‐fragmentation chain transfer (RAFT) and ring‐opening polymerization (ROP) by using a novel initiator was reported. Block‐graft copolymers were synthesized in one‐step by simultaneous RAFT polymerization of n‐butylmethacrylate (nBMA) and ROP of ε‐caprolacton (CL) in the presence of a novel macroinitiator (RAFT‐ROP agent). For this purpose, first epichlorohydrin (EPCH) was polymerized by using H₂SO₄ via cationic ring‐opening mechanism. And then a novel RAFT‐ROP agent was synthesized by the reaction of potassium ethyl xanthogenate and polyepichlorohydrin (poly‐EPCH). By using the RAFT‐ROP agent, poly[CL‐b‐EPCH‐b‐CL‐(g‐nBMA)] block‐graft copolymers were synthesized. The principal parameters such as monomer concentration, initiator concentration, and polymerization time that affect the one‐step polymerization reaction were evaluated. The block lengths of the block‐graft copolymers were calculated by using ¹H‐nuclear magnetic resonance (¹H NMR) spectrum. The block length could be adjusted by varying the monomer and initiator concentrations. The characterization of the products was achieved using ¹H NMR, Fourier‐transform infrared spectroscopy, gel‐permeation chromatography, thermogravimetric analysis, differential scanning calorimetry, elemental analysis, and fractional precipitation (γ) techniques. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2651–2659     

One‐pot synthesis of conjugated poly(3‐hexylthiophene)‐b‐poly(phenyl isocyanide) hybrid rod–rod block copolymers and its self‐assembling properties

In this article, the synthesis of a series of conjugated rod–rod block copolymers based on poly(3‐hexylthiophene) (P3HT) and poly(phenyl isocyanide) (PPI) building blocks in a single pot is presented. Ni‐catalyzed Grignard metathesis polymerization of 2,5‐dibromo‐3‐hexylthiophene and subsequent addition of 4‐isocyanobenzoyl‐2‐aminoisobutyric acid decyl ester in the presence of Ni(dppp)Cl₂ as a single catalyst afford P3HT‐b‐PPI with tunable molecular weights and compositions. In solid state, microphase separation occurred as differential scanning calorimetric analysis of P3HT‐b‐PPI revealed two glass transition temperatures. In solutions, the copolymers can self‐assemble into spherical aggregates with P3HT core and PPI shell in tetrahydrofuran and exhibit amorphous state in CHCl₃. However, atomic force microscopy revealed that the block copolymers self‐assemble into nanofibrils on the substrate. These unique features warrant the resultant conjugated rod–rod copolymers' potential study in organic photovoltaic and other electronic devices. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2939–2947     

Preparation of non‐spherical particles from amphiphilic block copolymers

Simple self‐assembly techniques to fabricate non‐spherical polymer particles, where surface composition and shape can be tuned through temperature and the choice of non‐solvents was developed. A series of amphiphilic polystyrene‐b‐poly(2‐ethyl‐2‐oxazoline) block copolymers were prepared and through solvent exchange techniques using varying non‐solvent composition a range of non‐spherical particles were formed. Faceted phase separated particles approximately 300 nm in diameter were obtained when self‐assembled from tetrahydrofuran (THF) into water compared with unique large multivesicular particles of 1200 nm size being obtained when assembled from THF into ethanol (EtOH). A range of intermediate structures were also prepared from a three part solvent system THF/water/EtOH. These techniques present new tools to engineer the self‐assembly of non‐spherical polymer particles. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 750–757     

Preparation of polyhedral oligomeric silsesquioxane‐containing block copolymer with well‐controlled stereoregularity

Preparation of functional domains with a spacing of 10 nm is a benchmark set to fabricate next‐generation electronic devices. Organic–inorganic block copolymers form well‐ordered microphase separations with very small domain sizes. The design and preparation of a novel block copolymer consisting of syndiotactic polymethyl methacrylate (st‐PMMA) and polyhedral oligomeric silsesquioxane (POSS)‐functionalized polymethacrylate, designated as st‐PMMA‐b‐PMAPOSS, which can recognize functional molecules, are reported. The st‐PMMA segments form a helical structure and encapsulate C₆₀ in the helical nanocavity, leading to the formation of an inclusion complex. Although the ordering of the domains is not high, C₆₀ domains that are in a quasi‐equilibrium state, with about 10‐nm domain spacings, are generated using st‐PMMA‐b‐PMAPOSS that can recognize functional molecules. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2181–2189     

Formation of long‐range stripe patterns with sub‐10‐nm half‐pitch from directed self‐assembly of block copolymer

We have demonstrated directed self‐assembly of poly(styrene‐b‐dimethylsiloxiane) (PS‐b‐PDMS) down to sub‐10‐nm half‐pitch by using grating Si substrate coated with PDMS. The strong segregation between PS and PDMS enables us to direct the self‐assembly in wide grooves of the grating substrate up to 500 nm in width. This process can be applied to form various type of sub‐10‐nm stripe pattern along variety of grating shape. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Recent advances in the solution self‐assembly of amphiphilic “rod‐coil” copolymers

Solution self‐assembly of amphiphilic “rod‐coil” copolymers, especially linear block copolymers and graft copolymers (also referred to as polymer brushes), has attracted considerable interest, as replacing one of the blocks of a coil‐coil copolymer with a rigid segment results in distinct self‐assembly features compared with those of the coil‐coil copolymer. The unique interplay between microphase separation of the rod and coil blocks with great geometric disparities can lead to the formation of unusual morphologies that are distinctly different from those known for coil‐coil copolymers. This review presents the recent achievements in the controlled self‐assembly of rod‐coil linear block copolymers and graft copolymers in solution, focusing on copolymer systems containing conjugated polymers, liquid crystalline polymers, polypeptides, and polyisocyanates as the rod segments. The discussions concentrate on the principle of controlling over the morphology of rod‐coil copolymer assemblies, as well as their distinctive optical and optoelectronic properties or biocompatibility and stimuli‐responsiveness, which afford the assemblies great potential as functional materials particularly for optical, optoelectronic and biological applications. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1459–1477     

Self‐assembly of well‐defined amphiphilic polymeric miktoarm stars,dendrons, and dendrimers in water: The effect of architecture

Five polymeric architectures with a systematic increase in architectural complexity were synthesized by “click” reactions from a toolbox of functional linear polymers and small molecule linkers. The amphiphilic architectures ranged from a simple 3‐miktoarm star block copolymer to the more complex third generation dendrimer‐like block copolymer, consisting of polystyrene (PSTY) and polyacrylic acid (PAA). Micellization of these architectures in water at a pH of 7 under identical ionic strength gave spherical micelles ranging in size from 9 to 30 nm. Subsequent calculations of the PSTY core density, average surface area per PAA arm on the corona‐core interface, and the relative stretching of the PAA arms provided insights into the effect of architecture on the self‐assembly processes. A particular trend was observed that with increased architectural complexity the hydrodynamic diameter, radius of the core in the dry state and the aggregation number also increased with the exception of the third generation dendrimer. On the basis of these observations, we postulate that thermodynamic factors controlling self‐assembly were the entropic penalty of forming PSTY loops in the core counterbalanced by the reduction in repulsive forces through chain stretching. This results in a greater number of aggregating unimers and consequently larger micelle sizes. The junction points within the architecture also play an important role in controlling the self‐assembly process. The G3 dendrimer showed results contradictory to the aforementioned trend. We believe that the self‐assembly process of this architecture was dominated by the increased attractive forces due to stretching of the PSTY core chains to form a more compact core. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6292–6303, 2009     

Highly Ordered Mesoporous Carbonaceous Frameworks from a Template of a Mixed Amphiphilic Triblock‐Copolymer System of PEO–PPO–PEO and Reverse PPO–PEO–PPO

A series of highly ordered mesoporous carbonaceous frameworks with diverse symmetries have been successfully synthesized by using phenolic resols as a carbon precursor and mixed amphiphilic surfactants of poly(ethylene oxide)‐b‐poly(propylene oxide)‐b‐poly(ethylene oxide) (PEO–PPO–PEO) and reverse PPO–PEO–PPO as templates by the strategy of evaporation‐induced organic–organic self‐assembly (EISA). The transformation of the ordered mesostructures from face‐centered (Fd m) to body‐centered cubic (Im m), then 2D hexagonal (P6mm), and eventually to cubic bicontinuous (Ia d) symmetry has been achieved by simply adjusting the ratio of triblock copolymers to resol precursor and the relative content of PEO–PPO–PEO copolymer F127, as confirmed by small‐angle X‐ray scattering (SAXS), transmission electron microscopy (TEM), and nitrogen‐sorption measurements. The blends of block copolymers can interact with resol precursors and tend to self‐assemble into cross‐linking micellar structures during the solvent‐evaporation process, which provides a suitable template for the construction of mesostructures. The assembly force comes from the hydrogen‐bonding interactions between organic mixed micelles and the resol‐precursor matrix. The BET surface area for the mesoporous carbonaceous samples calcined at 600 °C under nitrogen atmosphere is around 600 m² g^?1, and the pore size can be adjusted from 2.8 to 5.4 nm. An understanding of the organic–organic self‐assembly behavior in the mixed amphiphilic surfactant system would pave the way for the synthesis of mesoporous materials with controllable structures.     

Fluorescent Vesicles Consisting of Galactose‐based Amphiphilic Copolymers with a π‐Conjugated Sequence Self‐assembled in Water

Fluorescent vesicles considered as a mimic of natural primitive cells are prepared from poly(3‐hexylthiophene)‐block‐poly(3‐O‐methacryloyl‐D‐galactopyranose) P3HT‐b‐PMAGP copolymers. The unique characteristic of such vesicular nanostructures is their architecture, which comprises a hydrophobic π‐conjugated P3HT wall stabilized by a hydrophilic PMAGP interface featuring glucose units. The results of this work offer a very efficient and straightforward method for engineering well‐controlled fluorescent nanoparticles (without the addition of dyes), which provide an excellent support to the study of carbohydrate‐protein interactions.

     

Template–polymer commensurability and directed self‐assembly block copolymer lithography

Block copolymer directed self‐assembly (BCP) with chemical epitaxy is a promising lithographic solution for patterning features with critical dimensions under 20 nm. In this work, we study the extent to which lamellae‐forming poly(styrene‐b‐methyl methacrylate) can be directed with chemical contrast patterns when the pitch of the block copolymer is slightly compressed or stretched compared to the equilibrium pitch observed in unpatterned films. Critical dimension small angle X‐ray scattering complemented with SEM analysis was used to quantify the shape and roughness of the line/space features. It was found that the BCP was more lenient to pitch compression than to pitch stretching, tolerating at least 4.9% pitch compression, but only 2.5% pitch stretching before disrupting into dislocation or disclination defects. The more tolerant range of pitch compression is explained by considering the change in free energy with template mismatch, which suggests a larger penalty for pitch stretching than compressing. Additionally, the effect of width mismatch between chemical contrast pattern and BCP is considered for two different pattern transfer techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 595–603     

Sphere‐to‐Rod Transition of Micelles formed by the Semicrystalline Polybutadiene‐block‐Poly(ethylene oxide) Block Copolymer in a Selective Solvent

We present a morphological study of the micellization of an asymmetric semicrystalline block copolymer, poly(butadiene)‐block‐poly(ethylene oxide), in the selective solvent n‐heptane. The molecular weights of the poly(butadiene) (PB) and poly(ethylene oxide) (PEO) blocks are 26 and 3.5 kg · mol⁻¹, respectively. In this solvent, micellization into a liquid PEO‐core and a corona of PB‐chains takes place at room temperature. Through a thermally controlled crystallization of the PEO core at −30 °C, spherical micelles with a crystalline PEO core and a PB corona are obtained. However, crystallization at much lower temperatures (−196 °C; liquid nitrogen) leads to the transition from spherical to rod‐like micelles. With time these rod‐like micelles aggregate and form long needles. Concomitantly, the degree of crystallinity of the PEO‐cores of the rod‐like micelles increases. The transition from a spherical to a rod‐like morphology can be explained by a decrease of solvent power of the solvent n‐heptane for the PB‐corona chains: n‐Heptane becomes a poor solvent at very low temperatures leading to a shrinking of the coronar chains. This favors the transition from spheres to a morphology with a smaller mean curvature, that is, to a cylindrical morphology.

     

Synthesis and self‐assembly of novel amphiphilic copolymers poly(lactic acid)‐block‐poly(ascorbyl acrylate)

In this study, a novel type of amphiphilic block copolymers poly(lactic acid)‐block‐poly(ascorbyl acrylate) (PLA‐block‐PAAA) with biodegradable poly(lactic acid) as hydrophobic block and poly(ascorbyl acrylate) (PAAA) as hydrophilic block was successfully developed by a combination of ring‐opening polymerization and atom transfer radical polymerization, followed by hydrogenation under normal pressure. The chemical structures of the desired copolymers were characterized by ¹H NMR and gel permeation chromatography. The thermal physical properties and crystallinity were investigated by thermogravimetric analysis, differential scanning calorimetry, and wide angle X‐ray diffraction, respectively. Their self‐assembly behavior was monitored by fluorescence‐probe technique and turbidity change using UV–vis spectrometer, and the morphology and size of the nanocarriers via self‐assembly were detected by cryo‐transmission electron microscopy and dynamic light scattering. These polymeric micelles with PAAA shell extending into the aqueous solution have potential abilities to act as promising nanovehicles for targeting drug delivery. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of well‐defined aromatic polyesters by chain‐growth polycondensation under suppression of transesterification

For the synthesis of aromatic polyesters with defined molecular weights and narrow molecular weight distributions (MWDs), we investigated the chain‐growth polycondensation of active amide derivatives of 4‐hydroxybenzoic acid, 1a and 1b , having an octyl or 4,7‐dioxaoctyl side chain, respectively. To suppress the transesterification of the polymer backbone with the monomer, the polymerization of 1 was carried out in tetrahydrofuran (THF) at −30 °C in the presence of initiator 2 and Et₃SiH/CsF/18‐crown‐6, which generated a hydride ion as a base in situ. The number‐average molecular weight (M_n) of poly 1a was controlled, and narrow MWDs were maintained, until the [ 1a ]₀/[ 2 ]₀ feed ratio was 14.3 (M_n ≤ 3500), whereas that of poly 1b was controlled until the feed ratio was 30 (M_n ≤ 7250). The difference stemmed from the higher solubility of poly 1b in THF. This chain‐growth polycondensation was applied to the synthesis of a diblock copolyester of 1a and 1b of a defined architecture. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4109–4117, 2005     

Self‐Assembled Asymmetric Block Copolymer Membranes: Bridging the Gap from Ultra‐ to Nanofiltration

The self‐assembly of block copolymers is an emerging strategy to produce isoporous ultrafiltration membranes. However, thus far, it has not been possible to bridge the gap from ultra‐ to nanofiltration and decrease the pore size of self‐assembled block copolymer membranes to below 5 nm without post‐treatment. It is now reported that the self‐assembly of blends of two chemically interacting copolymers can lead to highly porous membranes with pore diameters as small as 1.5 nm. The membrane containing an ultraporous, 60 nm thin separation layer can fully reject solutes with molecular weights of 600 g mol^?1 in aqueous solutions with a water flux that is more than one order of magnitude higher than the permeance of commercial nanofiltration membranes. Simulations of the membrane formation process by dissipative particle dynamics (DPD) were used to explain the dramatic observed pore size reduction combined with an increase in water flux.     

Hierarchical Self‐Assembly of Double‐Crystalline Poly(ferrocenyldimethylsilane)‐block‐poly(2‐iso‐propyl‐2‐oxazoline) (PFDMS‐b‐PiPrOx) Block Copolymers

The step‐wise solution self‐assembly of double crystalline organometallic poly(ferrocenyldimethylsilane)‐block‐poly(2‐iso‐propyl‐2‐oxazoline) (PFDMS‐b‐PiPrOx) diblock copolymers is demonstrated. Two block copolymers are obtained by copper‐catalyzed azide‐alkyne cycloaddition (CuAAC), featuring PFDMS/PiPrOx weight fractions of 46/54 (PFDMS₃₀‐b‐PiPrOx₇₅) and 30/70 (PFDMS₃₀‐b‐PiPrOx₁₅₅). Nonsolvent induced crystallization of PFDMS in acetone leads in both cases to cylindrical micelles with a PFDMS core. Afterward, the structures are transferred into water for sequential temperature‐induced crystallization of the PiPrOx corona, leading to hierarchical double crystalline superstructures, which are investigated using scanning electron microscopy, wide angle X‐ray scattering, and differential scanning calorimetry.

     

An Injectable Self‐Healing Hydrogel Based on Chain‐Extended PEO‐PPO‐PEO Multiblock Copolymer

Injectable hydrogels have been commonly used as drug‐delivery vehicles and tried in tissue engineering. Injectable self‐healing hydrogels have great advantage over traditional injectable hydrogels because they can be injected as a liquid and then rapidly form bulk gels in situ at the target site under physiological conditions. This study develops an injectable thermosensitive self‐healing hydrogel based on chain‐extended F127 (PEO₉₀‐PPO₆₅‐PEO₉₀) multi‐block copolymer (m‐F127). The rapid sol–gel transition ability under body temperature allows it to be used as injectable hydrogel and the self‐healing property allows it to withstand repeated deformation and quickly recover its mechanical properties and structure through the dynamic covalent bonds. It is hoped that the novel strategy and the fascinating properties of the hydrogel as presented here will provide new opportunities with regard to the design and practical application of injectable self‐healing hydrogels.

     

Synthesis and Aqueous Self‐Assembly of a Polyferrocenylsilane‐block‐poly(aminoalkyl methacrylate) Diblock Copolymer

Water‐soluble cylindrical micelles with an organometallic core are formed by self‐assembly of the first polyferrocenylsilane‐block‐polyacrylate block copolymer, synthesized by anionic polymerization, in water at pH 8. A transmission electron microscopy image of the micelles is shown in the Figure.