Fractionated crystallization of α‐ and β‐nucleated polypropylene droplets

A layer multiplying coextrusion process was used to produce multilayered polypropylene/polystyrene (PP/PS) films with various nucleating agents. When heated into the melt, the thin PP layers broke up into submicron PP droplets that exhibited fractionated crystallization. If the initial PP layers were 20 nm or less, the resulting droplets exhibited exclusively homogeneous nucleation. If a nucleating agent was added, the systematic departure from homogeneous nucleation provided insight into the nature of the heterogeneous nucleation. In this study, we used thermal analysis, atomic force microscopy (AFM), and wide angle X‐Ray scattering (WAXS) to examine the effect of two nucleating agents. We confirmed with WAXS and AFM that a soluble sorbitol nucleating agent for the PP α‐form operates in three concentration regimes as proposed in a previous study. Morphologically, homogeneous nucleation of the submicron droplets produced a granular texture. The correlation length from small‐angle X‐Ray scattering (SAXS) suggested that the grains contained 1–3 mesophase domains. Drawing on classical nucleation theory, the critical size nucleus of an individual mesophase domain was estimated to be about 2 nm³, which was considerably smaller than the mesophase domain. This pointed to mesophase crystallization that included the processes of nucleation and growth. Additional experiments were performed with nucleating agents for the PP β‐form. However, they were not effective in nucleating crystallization of the droplets, presumably because they were essentially insoluble in PP and the nucleating particles were too large to be accommodated in the PP droplets. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Fractionated crystallization of polypropylene droplets produced by nanolayer breakup

Layer‐multiplying coextrusion was used to fabricate assemblies of 257 layers, in which polypropylene (PP) nanolayers alternated with thicker polystyrene (PS) layers. The PP layer thickness was varied from 12 to 200 nm. When the assembly was heated into the melt, interfacial instability‐driven breakup of the thin PP layers produced a dispersion of PP particles in a PS matrix. Particle size analysis indicated that breakup of PP microlayers produced a bimodal particle size distribution. A population of submicron particles formed because of the Rayleigh instability, and a second population of large particles formed by relaxation. Breakup of 12‐nm layers resulted in primarily submicron particles. The fraction of PP as submicron particles dropped dramatically as the layer thickness increased to 40 nm. The particle dispersion was characterized by thermal analysis and wide angle X‐ray diffraction. Fractionated crystallization gave rise to four crystallization exotherms at 40, 60, 85, and 100 °C. The exotherm at 40 °C was identified with homogeneous nucleation of the submicron particles in the smectic form. Exotherms at higher temperatures represented fractionated crystallization of the large micron‐sized particles in the PP α‐form. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1138–1151, 2007     

Interplay of fractionated crystallization and morphology in polypropylene/poly(ϵ‐caprolactone) blends

The thermal behavior of melt‐mixed polypropylene (PP)/poly(?‐caprolactone) (PCL) blends was investigated with differential scanning calorimetry, and it was quantitatively related to the morphology observed through scanning electron microscopy. The PP/PCL blends were immiscible in the whole composition range; however, some interesting phenomena were found. Blends with low PP contents crystallized in a fractionated fashion. By applying a self‐nucleation procedure, we demonstrated that this occurred because of a lack of highly active heterogeneities within the confined PP domains. On the other hand, PP acted as a nucleating agent for PCL, and when the PP content was reduced, the higher surface/volume ratio increased its nucleating activity. The nucleating effect was improved when the PP was self‐nucleated because of the better nucleating effect of PP annealed crystals. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1365–1379, 2007     

复合成核剂对聚丙烯结晶行为的影响

以超细橡胶粒子与有机磷酸盐成核剂复配的方法制备了一种新型复合成核剂,通过示差扫描量热法(DSC)比较了复合成核剂改性PP以及有机磷酸盐成核剂改性PP的结晶温度、等温结晶行为及等温结晶动力学;利用扫描电子显微镜(SEM)的能谱附件和透射电子显微镜(TEM)研究了复合成核剂的微观形态及其在PP中的分散情况.研究结果表明,复合成核剂中超细橡胶粒子作为载体使有机磷酸盐成核剂附着在其表面,提高了成核剂在聚丙烯中的分散性,因而提高了成核剂的成核效率,当成核剂用量较小时,即可明显提高PP的结晶速率和力学性能.     

Effect of nucleating agent on the brittle–ductile transition behavior of polypropylene/ethylene–octene copolymer blends

In the present work, α‐form nucleating agent 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988) is introduced into the blends of polypropylene/ethylene–octene copolymer (PP/POE) blends to study the effect of the nucleating agent on the toughness of PP/POE blends through affecting the crystallization behavior of PP matrix. Compared with the PP/POE blends, in which the toughness of the blends increases gradually with the increasing content of POE and only a weak transition in toughness is observed, addition of 0.2 wt % DMDBS induces not only the definitely brittle‐ductile transition at low POE content but also the enhancement of toughness and tensile strength of the blends simultaneously. Study on the morphologies of impact‐fractured surfaces suggests that the addition of a few amounts of DMDBS increases the degree of plastic deformation of sample during the fracture process. WAXD results suggest that POE induces the formation of the β‐form crystalline of PP; however, DMDBS prevents the formation of it. SEM results show that the addition of DMDBS does not affect the dispersion and phase morphologies of POE particles in PP matrix. DSC and POM results show that, although POE acts as a nucleating agent for PP crystallization and which enhances the crystallization temperature of PP and decreases the spherulites size of PP slightly, DMDBS induces the enhancement of the crystallization temperature of PP and the decrease of spherulites size of PP more greatly. It is concluded that the definitely brittle–ductile transition behavior during the impact process and the great improvement of toughness of the blends are attributed to the sharp decrease of PP spherulites size and their homogeneous distribution obtained by the addition of nucleating agent. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 577–588, 2008     

Effect of poly(vinyl alcohol) fine particles as a novel biodegradable nucleating agent on the crystallization of poly(3‐hydroxybutyrate)

The effect of poly(vinyl alcohol)(PVA) fine particles as the nucleating agent on the crystallization behavior of bacterial poly(3‐hydroxybutyrate)(PHB) was studied using differential scanning calorimetry measurements and polarized light microscope observation. The results were compared with the effect of PVA conventionally blended with PHB. The PVA fine particles were found to be able to greatly enhance the crystallization of PHB, while the conventionally blended PVA extremely retarded the crystallization of PHB. The nucleating effect of PVA fine particles is almost comparable to that of the talc powder. Considering the biodegradability and biocompatibility of PVA, the usage of PVA particle as a nucleating agent provides marked benefits over the currently employed nonbiodegradable nucleating agents, such as talc and boron nitride. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44:1813–1820, 2006     

Isothermal crystallization behavior of exfoliated‐PP/IMMT nanocomposites via in situ polymerization

Highly exfoliated isotactic‐polypropylene/alkyl‐imidazolium modified montmorillonite (PP/IMMT) nanocomposites have been prepared via in situ intercalative polymerization. TEM and XRD results indicated that the obtained composites were highly exfoliated PP/IMMT nanocomposites and the average thickness of IMMT in PP matrix was less than 10 nm, and the distance between adjacent IMMT particles was in the range of 20–200 nm. The isothermal crystallization kinetics of highly exfoliated PP/IMMT nanocomposites were investigated by using differential scanning calorimeter(DSC) and polarized optical microscope (POM). The crystallization half‐time t_1/2, crystallization peak time t_max, and the Avrami crystallization rate constant K_n showed that the nanosilicate layers accelerate the overall crystallization rate greatly due to the nucleation effect, and the crystallization rate was increased with the increase in MMT content. Meanwhile, the crystallinity of PP in nanocomposites decreased with the increase in clay content which indicated the PP chains were confined by the nanosilicate layers during the crystallization process. Although the well‐dispersed silicate layers did not have much influence on spherulites growth rate, the nucleation rate and the nuclei density increased significantly. Accordingly, the spherulite size decreased with the increase in MMT content. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2215–2225, 2009     

Formation and transformation of smectic polypropylene nanodroplets

A dispersion of isotactic polypropylene (PP) nanoparticles was produced by interfacially‐driven breakup of PP nanolayers. Layer‐multiplying coextrusion was used to fabricate an assembly of 257 alternating PP nanolayers about 12 nm thick sandwiched between thicker polystyrene (PS) layers. Characterization by thermal analysis and wide‐angle X‐ray diffraction (WAXD) confirmed that PP crystallized primarily in the smectic form when confined as nanolayers. When the layered assembly was heated into the melt, the PP nanolayers broke up to form a dispersion of PP droplets in a PS matrix. After solidification, particle size analysis revealed that 90% of the PP was present as 30 nm nanoparticles. The particles were small enough and numerous enough that most did not contain a primary nucleus. When cooled from melt at 10 °C min^?1, the droplets crystallized by homogeneous nucleation at 40 °C. The droplets were found to be in the smectic form by WAXD. Because crystallization occurred below the temperature of the smectic to α‐form transformation, the intermediate smectic form was stable and did not convert to the α‐form until heated above 70 °C. This result provided direct evidence for an intermediate smectic phase in the process whereby homogeneous nucleation leads to α‐form crystals in confined nanoparticles. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1795–1803, 2006     

Isothermal crystallization kinetics of polypropylene/POSS composites

Polypropylene (PP)/octavinyl polyhedral oligomeric silsesquioxane (POSS) composites were prepared by two different processing methods: reactive blending and physical blending, and the crystallization behavior of PP and PP/POSS composites was studied by means of differential scanning calorimetry and polarized optical microscope. The results showed that the crystallization of PP in PP/POSS composites was strongly influenced by the different processing methods. POSS particles can act as effective nucleating agent, accelerating the crystallization of PP. The crystallization rate increased more dramatically for the reactive blending composite due to the stronger nucleating effect of PP grafted POSS. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1762–1772, 2008     

Attapulgite and ultrasonic oscillation induced crystallization behavior of polypropylene

In this article, the effect of ultrasonic oscillation on the dispersed morphology of attapulgite in polypropylene (PP) and crystallizing kinetics of PP/attapulgite composites prepared through extrusion in the presence and the absence of ultrasonic oscillation were studied. X‐ray diffraction analysis results showed that ultrasonic oscillation did not change attapulgite crystal structure during extrusion in PP/attapulgite composites. On the other hand, scanning electron microscopy and transmission electron microscope photographs indicated that ultrasonic oscillation promoted the dispersion of attapulgite particles in PP matrix. The dispersed morphology of attapulgite and ultrasound oscillation affected the crystalline form, nucleation rate, crystallization temperature, crystallinity, and spherulite size of PP crystals. PP transcrystals were formed on the attapulgite particle surface. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2300–2308, 2007     

Isothermal crystallization kinetics of polypropylene with silane functionalized multi‐walled carbon nanotubes

Multi‐walled carbon nanotubes (MWNTs) were functionalized with a silane coupling agent. The MWNTs were first coated with inorganic silica by a sol‐gel process and then grafted with 3‐methacryloxypropyltrimethoxysilane (3‐MPTS). The effect of raw MWNTs and silane‐functionalized MWNTs on the crystallization behavior of poly(propylene) (PP) was investigated by means of polarized optical microscopy, differential scanning calorimetry, and wide‐angle X‐ray diffraction. Results obtained from isothermal crystallization experiments indicate that 3‐MPTS functionalization affects the crystallization and melting behavior of PP/MWNTs composites remarkably, which can be attributed to the fact that 3‐MPTS functionalization of MWNTs leads to a uniform dispersion of MWNTs in PP matrix resulting in the good nucleating effect of MWNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1616–1624, 2007     

Study of layered silicate clays as synergistic nucleating agent for polypropylene

Effect of very small quantities of organically modified layered silicate clay on the nucleation of polypropylene (PP), as an additive at ppm levels dosage was investigated, in combination with two of the most commercially exploited organic nucleating agents, one of which is a cyclic aromatic phosphinate salt and the other is bis(3,4‐dimethylbenzylidene) sorbitol, each representing a separate class of nucleating molecules by itself. Substitution of a considerable fraction of either of these organic nucleating agents with organically modified inorganic nanoclay was seen to result in a unique synergy between the two in nucleating PP. Polarized light microscopy studies of these synergistic formulations with organoclay to nucleating agent ratios of 1:1 and 1:3 totaling 0.2 weight percent in PP showed significant reduction in spherulite size from that of non‐nucleated PP, and compared with the samples containing exclusive organic nucleating agent at similar loading. Differential scanning calorimetric studies provided evidence and insight into such synergistic behavior. Crystallization and supercooling temperatures for the synergistic formulations were comparable for those formulations containing only organic nucleating agents, indicating comparable nucleation efficiency, whereas organoclay alone, although showing some extent of nucleation, was clearly poorer in efficiency. Wide and small angle X‐ray scattering studies further explained these observations. An increase in the gamma polytype fraction was seen in samples that contained both organoclay and nucleating agent, pointing to the role of organoclay as a gamma nucleator. Organoclay was found to be completely exfoliated in these synergistic formulations and was seen as well‐dispersed, single platelets in the PP matrix. A hybrid network consisting of exfoliated organoclay platelets and organic nucleating agent molecules was proposed, which is more stable and stiffer than the network formed by nucleating agent alone. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1786–1794, 2010     

低乙烯含量聚丙烯共聚物结晶成核剂研究

利用ＤＳＣ和偏光显微镜等手段研究了部分成核剂对聚丙烯均聚物（ＰＰ）、低乙烯含量聚丙烯共聚物及聚丙烯／聚乙烯（ＰＰ／ＰＥ）共混物结晶行为的影响，结果表明所用成核剂对ＰＰ和改性ＰＰ具有一定的普适性。聚丙烯共聚物中，由于链结构规整性变差，成核剂的作用显得特别突出，而ＰＰ／ＰＥ共混物中，由于成核剂向ＰＥ相迁移而使其对ＰＰ结晶的成核效率降低。     

Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Study of the crystallization behaviors of isotactic polypropylene with sodium benzoate as a specific versatile nucleating agent

Sodium benzoate (SB), a conventional nucleating agent of α‐phase isotactic polypropylene (iPP) was discovered to induce the creation of β‐phase iPP under certain crystalline conditions. Polarized optical microscopy (POM) and wide angle X‐ray diffraction (WAXD) were carried out to verify the versatile nucleating activity of SB and investigate the influences of SB's content, isothermal crystallization temperature, and crystallization time on the formation of β‐phase iPP. The current experimental results indicated that, under isothermal crystallization conditions, SB showed peculiar nucleating characteristics on inducing iPP crystallization which were different from those of the commercial β form nucleating agent (TMB‐5). The content of β crystal form of iPP nucleated with SB (PP/SB) increased initially with the increase of crystallization temperature, nucleating agent (SB) percentage or crystallization time, reached a maximum value, and then decreased as the crystallization temperature, nucleating agent percentage or crystallization time further increased. While the content of β crystal form of iPP nucleated with TMB‐5 (PP/TMB‐5) showed a completely different changing pattern with the crystallization conditions. The obvious difference of the two kinds of nucleating agents on inducing iPP crystallization can be explained by the versatile nucleating ability of SB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1183–1192, 2008     

High-pressure crystallization of isotactic polypropylene droplets

Dispersions of isotactic polypropylene (PP) particles in polystyrene (PS) were produced by interfacially driven breakup of nanolayers in multilayered systems that were fabricated by means of layer-multiplying coextrusion. The droplet size was controlled by the individual PP layer thickness ranging from 12 to 200?nm. In addition, PP was melt blended with PS to produce PP droplets larger than those formed by breakup of nanolayers. The dispersions of PP particles in the PS matrix were melted and annealed under high pressure of 200?MPa. Only the largest PP droplets, with average sizes of 170?μm, crystallized predominantly in the γ form. In the 42-μm droplets obtained by breakup of 200?nm layers, a minor content of the γ form was found whereas the smaller droplets obtained by breakup of the thinner nanolayers contained the α form and/or the mesophase. The results showed that the γ phase formed only in the droplets sufficiently large to contain the most active heterogeneities nucleating PP crystallization under atmospheric pressure. It is concluded that the presence of nucleating heterogeneities is necessary for crystallization of PP in the γ form under high pressure.     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Crystallization, mechanical and thermal properties of sorbitol derivatives nucleated polypropylene/calcium carbonate composites

<正>The effect ofαphase nucleating agent(NA) 1,3:2,4-bis(3,4-dimethylbenzylidene) sorbitol(DMDBS) on crystallization and physical properties of polypropylene/calcium carbonate(PP/CaCO_3) composites has been comparatively investigated.Compared with binary PP/CaCO_3 composites,in which CaCO_3 exhibits weak heterogeneous nucleation, inconspicuous reinforcement and toughening effects for PP,the introduction of a few amounts of DMDBS induces a great increase of the degree of crystallinity.Largely improved tensile properties,fracture toughness at relatively higher temperature and heat deformation temperature(HDT) are observed for DMDBS nucleated PP/CaCO_3 composites.     

Crystallization,melting behavior,and morphology of PP/Novolac blends

The crystallization, melting behavior, and morphology of Polypropylene (PP) and PP/Novolac blends were studied by scanning electron microscopy, wide angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscope. The results showed that the crystallization of PP in PP/Novolac blends was strongly influenced by crystallization temperature, particles size of Novolac, crosslinking, and compatibilizer maleic anhydride‐grafted PP. The Novolac resin could not only affect the crystal structure, but also acted as effective nucleating agents, accelerating the crystallization of PP in the PP/Novolac blends. And the smaller the Novolac particles were, the more effective were the nucleating agent for PP crystallization. Avrami equation was used to analyze the isothermal crystallization kinetics of PP and PP/Novolac blends. The influences of curing and compatibilizer on the crystallization behavior of PP were rather complicated. The crystallization thermodynamics were estimated using the Hoffman theory. The incorporation of cured Novolac and compatibilizer evidently decreased the chain folding energy of PP. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3288–3303, 2006     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010